CN103317632A - Combined rubber vulcanization forming device - Google Patents
Combined rubber vulcanization forming device Download PDFInfo
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- CN103317632A CN103317632A CN2013102487192A CN201310248719A CN103317632A CN 103317632 A CN103317632 A CN 103317632A CN 2013102487192 A CN2013102487192 A CN 2013102487192A CN 201310248719 A CN201310248719 A CN 201310248719A CN 103317632 A CN103317632 A CN 103317632A
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- 238000013040 rubber vulcanization Methods 0.000 title claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 122
- 238000004073 vulcanization Methods 0.000 claims abstract description 105
- 238000002347 injection Methods 0.000 claims abstract description 34
- 239000007924 injection Substances 0.000 claims abstract description 34
- 238000000465 moulding Methods 0.000 claims description 67
- 238000012545 processing Methods 0.000 claims description 51
- 238000012546 transfer Methods 0.000 claims description 26
- 238000000926 separation method Methods 0.000 claims description 23
- 238000003032 molecular docking Methods 0.000 claims description 12
- 230000007723 transport mechanism Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 239000002994 raw material Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 239000004636 vulcanized rubber Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010068 moulding (rubber) Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention provides a combined rubber vulcanization forming device which comprises a rubber injection mechanism, a rubber vulcanization forming mechanism, a mold delivery mechanism and a mold separating mechanism, wherein the rubber vulcanization forming mechanism is positioned between the rubber injection mechanism and the mold separating mechanism, the rubber injection mechanism, the rubber vulcanization forming mechanism and the mold separating mechanism are delivered and connected by virtue of the mold delivery mechanism, and the rubber vulcanization forming mechanism comprises multiple vulcanization treatment units and is delivered and connected by virtue of the mold delivery mechanism. By adopting the combined rubber vulcanization forming device, rubber injection, vulcanization forming, mold sinking and mold delivery are integrally completed, all the steps are performed at the same time without mutual noninterference, the production labour hour is greatly shortened, the production efficiency is improved, the power consumption is reduced, and the production safety coefficient can be effectively enhanced while the dependence of rubber products on manual skills is reduced.
Description
Technical Field
The invention relates to a rubber molding device, in particular to a combined rubber vulcanization molding device.
Background
The vulcanization of rubber is to convert the raw rubber which is basically plastic into elastic and dimensionally stable products through the chemical crosslinking action among rubber molecules, the rubber after vulcanization is intangibly stable, the practical temperature range is wide, and the rubber vulcanization plays an important role in the rubber industry. At present, the rubber vulcanization forming machine which is advanced in the market comprises a rubber injection forming machine and a vacuumizing rubber vulcanization forming machine, and the rubber injection forming machine and the vacuumizing rubber vulcanization forming machine are mainly characterized in that a rubber raw material is injected into a rubber mold, then the rubber mold is pressed and heated for vulcanization, finally the rubber mold is opened for taking out a product, the three actions are required to be respectively completed in sequence, namely when the machine opens the rubber mold to take out the product by using the mold opening function, the two actions of injecting the rubber raw material into the mold and pressing, heating and vulcanizing can only be stopped, the three steps are mutually interfered, the obvious defect of the whole existing vulcanizing machine is that the machine consumes working hours, rubber raw material and electric energy, and the comprehensive purchase and use cost is improved.
In view of the above, how to overcome the above defects in the prior art, improve the working efficiency, and save energy, is an urgent problem to be solved in the field of rubber vulcanization.
Disclosure of Invention
The invention provides a combined rubber vulcanization molding device, aiming at the problems of time consumption, energy consumption, high processing cost and comprehensive purchasing and using cost of a vulcanization molding machine in the prior art.
According to the invention, the combined rubber vulcanization molding device comprises a rubber injection mechanism, a rubber vulcanization molding mechanism, a mold conveying mechanism and a mold separating mechanism, wherein the rubber vulcanization molding mechanism is positioned between the rubber injection mechanism and the mold separating mechanism, the rubber injection mechanism, the vulcanization molding mechanism and the mold separating mechanism are connected by the mold conveying mechanism in a conveying manner, and the vulcanization molding mechanism comprises a plurality of vulcanization processing units and is connected by the mold conveying mechanism in a conveying manner.
Preferably, a plurality of vulcanization processing units of the combined rubber vulcanization molding device are arranged in at least one row;
preferably, the mold conveying mechanism of the combined rubber vulcanization molding device is provided with a conveying rail and a butt joint platform arranged on the conveying rail;
preferably, the butt-joint platforms of the combined rubber vulcanization molding device are respectively arranged on the side edges of the rubber injection mechanism and the mold separation mechanism in a one-to-one correspondence manner;
preferably, the butt-joint platforms of the combined rubber vulcanization molding device are respectively arranged at the bottoms of the rubber injection mechanism, the rubber vulcanization molding mechanism and the mold separation mechanism in a one-to-one correspondence manner;
preferably, a plurality of vulcanization processing units of the vulcanization molding mechanism of the combined rubber vulcanization molding device are mounted on the mold conveying mechanism;
preferably, a plurality of vulcanization processing units of the combined rubber vulcanization molding device are provided with vulcanization mold locks and vulcanization mold plates fixed on the vulcanization mold locks;
preferably, the mold separation mechanism opening mold types of the combined rubber vulcanization molding device are a 2-layer mold type of a rubber mold, a 3-layer mold type of the rubber mold and a 4-layer mold type of the rubber mold;
preferably, the mould conveying mechanism of the combined rubber vulcanization molding device is a roller type conveying line, a tooling plate type conveying line, a plate chain type conveying line, a differential speed chain type conveying line, a sliding block sliding strip type conveying line, a tooling plate sliding rail combined conveying line, a mechanical type conveying line or a manipulator type conveying line.
By adopting the combined rubber vulcanization molding device, rubber injection, vulcanization molding, mold opening and mold conveying are integrally completed, all steps are simultaneously carried out without mutual interference, the production working hours are greatly shortened, the production efficiency is improved, the power consumption is reduced, and the safety factor of production is effectively enhanced while the dependence of rubber products on manual skill is reduced.
Drawings
The various aspects of the present invention will become more apparent to the reader after reading the detailed description of the invention with reference to the attached drawings. Wherein,
FIG. 1 is a schematic view showing the structure of a combined type rubber vulcanization molding apparatus according to the present invention in example 1;
fig. 2 is a schematic view showing the structure of the combined type rubber vulcanization molding apparatus according to embodiment 2 of the present invention.
Detailed Description
In order to more clearly understand the technical contents of the present invention, embodiments of the present invention are described in further detail below with reference to the accompanying drawings.
In the existing vulcanization process, rubber raw materials are thrown and injected into a mold cavity, a heating plate is pressed and heated for vulcanization, the mold is removed after vulcanization, the product is taken out, each process flow is independently carried out, other processes can be carried out only after the completion of the previous process, the production time is greatly wasted, and the working efficiency is reduced. Aiming at the defects in the prior art, the combined rubber vulcanization molding device designed by the invention sets the rubber vulcanization molding device into a structure consisting of a plurality of vulcanization processing units, and the vulcanization processing units of the vulcanization molding mechanism are movably arranged on the mold conveying mechanism, so that the number of the vulcanization processing units can be increased or reduced according to the vulcanization requirement of a rubber product, and correspondingly, the number of rubber molds is increased or reduced, and the whole production time of the vulcanization process is fully utilized. Generally, the process time required for injecting rubber and opening a mold is similar, but the time required for a vulcanization process is several times, more than ten times or even more than ten times, about 4 to 15 groups of vulcanization processing units and molds are generally designed when the pressing, heating and vulcanization operation of common rubber raw materials is carried out, if a single-mold rubber product needs the pressing, heating and vulcanization time of more than 10 minutes, the required vulcanization processing units and the required rubber vulcanization molds need more than 15 groups, and at the moment, the combined rubber vulcanization molding device adopted by the invention has more outstanding advantages in the aspects of energy conservation, man-hour conservation, rubber raw material conservation, high equipment purchasing cost performance and the like.
Simultaneously, the mould transport mechanism is with rubber injection mechanism, vulcanization forming mechanism to and mould separating mechanism is in the same place with drum-type transfer chain, roller formula transfer chain, frock board formula transfer chain, board chain transfer chain, differential chain transfer chain, slider draw runner formula transfer chain, frock board slide rail combination transfer chain, mechanical type transfer chain or the multiform transport connection of manipulator formula transfer chain, and the design of a plurality of vulcanization processing unit of the mechanism is vulcanized in the abundant cooperation, fully improves production efficiency, reduction in production cost.
In addition, the mold separation mechanism can open 2 layers of mold types of the rubber mold, 3 layers of mold types of the rubber mold and 4 layers of mold types of the rubber mold, and the function diversification of the combined rubber vulcanization molding device is realized.
The combined type rubber vulcanization molding apparatus of the present invention will be further described below using two embodiments.
Example 1
Fig. 1 shows a schematic configuration diagram of a combined rubber vulcanization molding apparatus in example 1. This embodiment adopts frock board slide rail combination transfer chain. As shown in fig. 1, the molding device includes a rubber injection mechanism 10, a rubber vulcanization molding mechanism 20, a mold transfer mechanism 30, and a mold separation mechanism 40, wherein the rubber injection mechanism 10 is located between the vulcanization molding mechanism 20 and the mold separation mechanism 40, the rubber injection mechanism 10, the vulcanization molding mechanism 20, and the mold separation mechanism 40 are all connected by the mold transfer mechanism 30, and the mold transfer mechanism 30 has a transfer rail 32, and a docking platform 31 disposed on the transfer rail 32. The conveying track 32 is formed by combining and connecting a tooling plate conveying track 34 and a sliding block track 33, the tooling plate conveying track 34 is arranged at the bottom of the vulcanization molding mechanism 20 and penetrates through all the vulcanization processing units 21, the two ends of the sliding block track 33 are connected with the tooling plate conveying track 34, and the two are connected to form a closed conveying track 32.
The docking platforms 31 are respectively and correspondingly arranged at the side of the rubber injection mechanism 10, the side of the mold separation mechanism 40 and the bottom of each vulcanization processing unit 21, and are used for accurately positioning the mold at each mechanism position so as to facilitate the operation of each process and the reasonable distribution of the whole time.
Meanwhile, the vulcanization molding mechanism 20 further includes a plurality of vulcanization processing units 21, each of which is closely adjacent to each other, and is sequentially arranged on the tooling plate conveying rail 34 in one or a plurality of parallel rows. Each of the vulcanization processing units 21 is provided with a vulcanization mold 22, and a vulcanization mold plate (not shown) fixed to the vulcanization mold 22.
The combined rubber vulcanization molding device of the invention adopts the assembly line type operation steps during the concrete work, as shown in figure 1, a rubber injection mechanism 10 injects a rubber raw material into a 1 st pair of rubber molds 61 and then conveys the rubber raw material to a rubber vulcanization molding mechanism 20, when the rubber raw material reaches a butt joint platform of a 1 st vulcanization processing unit 23, a vulcanization mold locking and vulcanization template positioned on the 1 st vulcanization processing unit 23 carries out mold locking pressure maintaining vulcanization processing on the rubber in the 1 st pair of rubber molds 61, and the rubber molds of the 2 nd pair, the 3 rd pair, the 4 th pair, the 5 th pair, the 6 th pair, the 7 th pair, the 8 th pair and even more after the rubber injection are repeatedly conveyed to the corresponding vulcanization processing units of the 2 nd, the 3 rd vulcanization processing unit, the 4 th vulcanization processing unit, the 5 th vulcanization processing unit, the 6 th vulcanization processing unit, the 7 th vulcanization processing unit, the 8 th vulcanization processing unit and even more, until the vulcanization processing units are filled, wherein the set number of the vulcanization processing units is calculated and set according to the whole vulcanization product forming cycle, after the molds are filled with all the vulcanization processing units 21, the 9 th sub-mold is conveyed to the 8 th vulcanization processing unit 24, the 1 st sub-rubber mold 61 which is subjected to vulcanization processing under the 1 st vulcanization processing unit 23 is pushed out of the rubber vulcanization forming mechanism 20, the molds are conveyed to the separating mechanism 40 through the slide rail 33, and the like, and the whole product vulcanization forming cycle is completed.
The shoe rail 33 connects one end of the 1 st vulcanization processing unit 23 to one end of the mold separation mechanism 40, and is set at an installation angle of 25 ° to 45 ° with the horizontal plane, so that the rubber mold 60 can slide smoothly on the shoe rail 33.
When the 1 st sub-rubber mold 61 is conveyed to the docking platform of the mold separation mechanism 40, the mold separation mechanism 40 opens the 1 st sub-rubber mold 61, takes out the vulcanized rubber product, and then conveys the cleaned rubber mold 61 to the rubber injection mechanism through the slide rail 33, and a new rubber product production process is started.
The operations of the 2 nd pair of rubber molds, the 3 rd pair of rubber molds and all the rubber molds required until the whole vulcanization cycle of the product are completed are the same as the operations of the 1 st pair of rubber molds 61 after the rubber vulcanization molding mechanism 20 is pushed out.
The whole assembly line type vulcanization molding operation greatly shortens the working hours of the whole production process, improves the production efficiency, obviously reduces the power consumption and the labor cost, and is low-carbon and environment-friendly.
Example 2
Fig. 2 shows a schematic configuration diagram of the combined rubber vulcanization molding apparatus in example 2. This embodiment adopts frock plate conveyor line. As shown in fig. 2, the molding apparatus includes a rubber injection mechanism 100, a rubber vulcanization molding mechanism 200, a mold transfer mechanism 300, and a mold separation mechanism 400, wherein the rubber injection mechanism 100 is located between the vulcanization molding mechanism 200 and the mold separation mechanism 400, the rubber injection mechanism 100, the vulcanization molding mechanism 200, and the mold separation mechanism 400 are all connected by the mold transfer mechanism 300, and the mold transfer mechanism 300 has a transfer rail 320, and a docking platform 310 disposed on the transfer rail 320. The transfer rail 320 is installed in a circular ring shape to be penetrated and connected to the bottoms of the rubber injection mechanism 100, the rubber vulcanization molding mechanism 200, and the mold separation mechanism 400.
The docking platform 310 is respectively and correspondingly disposed at the bottom of the rubber injection mechanism 100, the mold separation mechanism 400, and each vulcanization processing unit 210, and is used for accurately positioning the mold at each mechanism position so as to facilitate operation of each process and reasonable distribution of overall time.
Meanwhile, the vulcanization molding mechanism 200 further includes a plurality of vulcanization processing units 210, the vulcanization processing units 210 are sequentially arranged on the conveying rail 320 at the same interval, and each vulcanization processing unit 210 is provided with a vulcanization mold locker 220 and a vulcanization mold plate (not shown) fixed to the vulcanization mold locker 220.
The combined type rubber vulcanization molding device of the present invention employs a flow line type operation procedure during a specific operation, as shown in fig. 2, a rubber injection mechanism 100 injects a rubber raw material into a 1 st sub-rubber mold 610 and then conveys the rubber raw material to a rubber vulcanization molding mechanism 200, and when the rubber raw material reaches a docking platform of a 1 st vulcanization processing unit 230, a vulcanization mold lock and a vulcanization mold plate located on the 1 st vulcanization processing unit 230 perform a mold lock pressure maintaining vulcanization process on the rubber in the 1 st sub-rubber mold 610. Meanwhile, the rubber injection mechanism 100 continues to inject the rubber raw material into the 2 nd rubber mold 620 and then is transported to the docking station of the 1 st vulcanization processing unit 230, and the rubber raw material is positioned, locked, pressure-maintaining and vulcanized, and the 1 st rubber mold 610 on the docking station of the 1 st vulcanization processing unit 230 is transported to the docking station of the 2 nd vulcanization processing unit 240, and after repeating this step, the 3 rd, 4 th, 5 th, 6 th, 7 th, 8 th and even more rubber molds are respectively transported to the corresponding vulcanization processing units, and after all the vulcanization processing units are filled with the rubber molds 600, the 1 st rubber mold 610 completes the locked, pressure-maintaining and vulcanized processing, and is transported out of the rubber vulcanization molding mechanism 200 and transported to the separation mechanism 400 through the transportation rail 320. And the rest is done in turn to complete the whole vulcanization molding cycle of the product.
The number of the vulcanization processing units 210 is set according to the time calculation required for the molding cycle of the different vulcanized products.
The transfer rail 320 is a tooling plate conveyor line.
When the 1 st sub-rubber mold 610 is transported to the docking platform of the mold separation mechanism 400, the mold separation mechanism 400 opens the 1 st sub-rubber mold 610, takes out the vulcanized rubber product, and then transports the cleaned rubber mold 610 to the rubber injection mechanism 100 through the transfer rail 320, and starts a new rubber product production process.
And the 2 nd auxiliary rubber mold, the 3 rd auxiliary rubber mold and all the rubber molds required by the whole vulcanization period of the product are subjected to the same operation according to the 1 st auxiliary rubber mold 610, and the whole steps of the assembly line combined type rubber vulcanization molding device are completed.
The combined rubber vulcanization molding device of the invention integrates the rubber injection mechanism, the rubber vulcanization molding mechanism, the conveying mechanism and the mold separation mechanism into a whole, and the rubber vulcanization molding mechanism is arranged into a single large platform consisting of a plurality of vulcanization processing units for pressing, heating and vulcanizing a plurality of pairs of rubber vulcanization molds simultaneously, the molding device has scientific and reasonable structural design, each mechanism independently finishes the work without mutual interference, no matter how long the rubber product needs to be pressed, heated and vulcanized, as long as the vulcanization processing units and the rubber vulcanization molds are enough in quantity, the single rubber product can be processed and produced by several times, dozens of times or even dozens of times lower than the vulcanization time needed by the single rubber product, the defect that the next step can be started after the single rubber product finishes the required vulcanization time in the prior art is avoided, and the energy is completely saved, the labor cost is reduced, the production goal is low carbon and environment-friendly, and the economic benefit is greatly improved.
The foregoing describes specific embodiments of the present invention. However, those skilled in the art will appreciate that various modifications and substitutions can be made to the specific embodiments of the present invention without departing from the spirit and scope of the invention. Such modifications and substitutions are intended to be included within the scope of the present invention as defined by the appended claims.
Claims (9)
1. The utility model provides a modular rubber vulcanization forming device, its characterized in that, forming device includes rubber injection mechanism, rubber vulcanization forming mechanism, mould transport mechanism to and mould separating mechanism, wherein, vulcanization forming mechanism is located rubber injection mechanism with between the mould separating mechanism, rubber injection mechanism, vulcanization forming mechanism reaches mould separating mechanism three by mould transport mechanism carries the connection, vulcanization forming mechanism includes a plurality of vulcanization processing unit to by mould transport mechanism carries the connection.
2. The modular rubber vulcanization molding apparatus of claim 1, wherein the plurality of vulcanization processing units are arranged in at least one row.
3. The modular rubber vulcanization molding apparatus of claim 1, wherein the mold transfer mechanism has a transfer rail, and an abutment platform provided on the transfer rail.
4. The modular rubber vulcanization molding apparatus of claim 3, wherein the docking stations are disposed in one-to-one correspondence with the sides of the rubber injection mechanism and the mold separation mechanism, respectively.
5. The modular rubber vulcanization molding apparatus of claim 3, wherein the docking stations are disposed in one-to-one correspondence with the bottoms of the rubber injection mechanism, the rubber vulcanization molding mechanism, and the mold separation mechanism, respectively.
6. The integrated rubber vulcanization molding apparatus of claim 1, wherein a plurality of vulcanization processing units of the vulcanization molding mechanism are mounted on the mold conveying mechanism.
7. The combined type rubber vulcanization molding apparatus according to claim 1, wherein the plurality of vulcanization processing units are provided with a vulcanization mold lock and a vulcanization mold plate fixed to the vulcanization mold lock.
8. The integrated rubber vulcanization molding apparatus of claim 1, wherein the mold separation mechanism opening mold types are a rubber mold 2-layer mold type, a rubber mold 3-layer mold type, and a rubber mold 4-layer mold type.
9. The modular rubber vulcanization molding apparatus of claim 1, wherein the mold conveying mechanism is a roller conveyor line, a tooling plate conveyor line, a plate chain conveyor line, a differential chain conveyor line, a slide bar conveyor line, a tooling plate and slide rail combined conveyor line, a mechanical conveyor line, or a robotic conveyor line.
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| CN2013102487192A CN103317632A (en) | 2013-06-20 | 2013-06-20 | Combined rubber vulcanization forming device |
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| CN2013102487192A CN103317632A (en) | 2013-06-20 | 2013-06-20 | Combined rubber vulcanization forming device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934952A (en) * | 2014-03-14 | 2014-07-23 | 上海昀泰机电科技有限公司 | Rubber product production process flow and automatic streamline |
| CN108481630A (en) * | 2018-06-21 | 2018-09-04 | 磐石油压工业(安徽)有限公司 | A kind of rubber curing forming unit of the special strainer production of channel cleanout |
| CN108908823A (en) * | 2018-08-23 | 2018-11-30 | 青岛双星橡塑机械有限公司 | Product of rubber and plastic continuous process system and production method |
| CN112519420A (en) * | 2020-11-26 | 2021-03-19 | 山西鸿宇圣商贸有限公司 | Tool for flying and marking differential chain assembly line |
| CN114311492A (en) * | 2021-12-17 | 2022-04-12 | 贵州远胜实业有限公司 | Demoulding and vulcanizing device for producing rubber sealing element |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934952A (en) * | 2014-03-14 | 2014-07-23 | 上海昀泰机电科技有限公司 | Rubber product production process flow and automatic streamline |
| CN103934952B (en) * | 2014-03-14 | 2016-09-07 | 上海昀泰机电科技有限公司 | A kind of rubber technological process of production and automatic production line |
| CN108481630A (en) * | 2018-06-21 | 2018-09-04 | 磐石油压工业(安徽)有限公司 | A kind of rubber curing forming unit of the special strainer production of channel cleanout |
| CN108908823A (en) * | 2018-08-23 | 2018-11-30 | 青岛双星橡塑机械有限公司 | Product of rubber and plastic continuous process system and production method |
| CN108908823B (en) * | 2018-08-23 | 2023-08-15 | 青岛海琅智能装备有限公司 | Continuous production system and production method for rubber and plastic products |
| CN112519420A (en) * | 2020-11-26 | 2021-03-19 | 山西鸿宇圣商贸有限公司 | Tool for flying and marking differential chain assembly line |
| CN114311492A (en) * | 2021-12-17 | 2022-04-12 | 贵州远胜实业有限公司 | Demoulding and vulcanizing device for producing rubber sealing element |
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Application publication date: 20130925 |