CN103311902B - Over-current protection circuit of controller of motor of automobile - Google Patents
Over-current protection circuit of controller of motor of automobile Download PDFInfo
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Abstract
本发明公开了一种汽车电机控制器过流保护电路,包括与过流判断电路触发信号输出端相连的触发保持电路、与触发保持电路相连的复位电路,所述复位电路的输入端还与电机主控芯片的复位信号输出端相连,所述触发保持电路的输出端还与功率器件驱动芯片相连。本发明具有响应速度快、成本低等优点,能及时为功率器件提供保护。
The invention discloses an overcurrent protection circuit of an automobile motor controller, which comprises a trigger hold circuit connected to the output end of the trigger signal of the overcurrent judgment circuit, a reset circuit connected to the trigger hold circuit, and the input end of the reset circuit is also connected to the motor The reset signal output terminal of the main control chip is connected, and the output terminal of the trigger and hold circuit is also connected with the power device driving chip. The invention has the advantages of fast response speed, low cost and the like, and can provide protection for power devices in time.
Description
技术领域 technical field
本发明涉及电路领域,尤其涉及一种汽车电机控制器过流保护电路。 The invention relates to the field of circuits, in particular to an overcurrent protection circuit for an automobile motor controller.
背景技术 Background technique
新能源汽车用电机控制器的核心器件为MOSFET或IGBT等功率器件,其发展趋势为大电流、大功率。功率器件最常见的损坏形式为过流损坏,因此对电机控制器的输出电流进行准确的测量并在准确测量的基础上进行可靠的过流保护对于保证电机控制器安全工作尤为重要。 The core components of motor controllers for new energy vehicles are power devices such as MOSFETs or IGBTs, and their development trend is high current and high power. The most common form of damage to power devices is overcurrent damage, so accurate measurement of the output current of the motor controller and reliable overcurrent protection based on accurate measurement are particularly important to ensure the safe operation of the motor controller.
目前依靠高精度的电流传感器已可以对控制器的电流进行准确的测量,但目前常用的过流保护形式为依靠软件检测进行过流保护或依靠集成驱动芯片的过饱和检测进行简单的过流保护。 At present, the current of the controller can be accurately measured by relying on high-precision current sensors, but the commonly used forms of over-current protection are over-current protection based on software detection or simple over-current protection based on over-saturation detection of integrated driver chips .
软件检测后进行过流保护的反应速度较慢,不能及时测量出功率器件过流的发生,检测出后再关断输出信号也需较长时间,而功率器件从过流到损坏的时间很短,因此软件保护不能很好地为功率器件提供过流保护。集成驱动芯片的过饱和检测能快速检测快速关断,但无法设定过流保护值,且在持续大电流并未产生过饱和时并不能很好地对功率器件提供过流保护。 The reaction speed of overcurrent protection after software detection is slow, and the occurrence of overcurrent of power devices cannot be measured in time. It takes a long time to turn off the output signal after detection, and the time from overcurrent to damage of power devices is very short. , so software protection cannot provide overcurrent protection for power devices well. The oversaturation detection of the integrated driver chip can quickly detect and turn off quickly, but it cannot set the overcurrent protection value, and it cannot provide overcurrent protection for power devices well when the continuous large current does not cause oversaturation.
发明内容 Contents of the invention
本发明要解决的技术问题就在于:针对现有技术存在的上述问题,本发明提供一种响应时间短、成本低、通用性好的过流保护电路,本发明可为电机控制器功率器件提供快速的硬件过流保护,可自由设定电机控制器过流保护电流值,保证电机控制器安全高效运行。 The technical problem to be solved by the present invention is: aiming at the above-mentioned problems existing in the prior art, the present invention provides an overcurrent protection circuit with short response time, low cost and good versatility. The present invention can provide power devices for motor controllers Fast hardware over-current protection, free to set the motor controller over-current protection current value, to ensure safe and efficient operation of the motor controller.
为实现上述目的,本发明的一种汽车电机控制器过流保护电路,包括与过流判断电路触发信号输出端相连的触发保持电路、与触发保持电路相连的复位电路,上述复位电路的输入端还与电机主控芯片的复位信号输出端相连,上述触发保持电路的输出端还与功率器件驱动芯片相连。 In order to achieve the above object, a kind of automobile motor controller overcurrent protection circuit of the present invention comprises a trigger holding circuit connected to the output terminal of the trigger signal of the overcurrent judgment circuit, a reset circuit connected to the trigger holding circuit, and the input terminal of the above reset circuit It is also connected to the reset signal output terminal of the motor main control chip, and the output terminal of the above trigger and hold circuit is also connected to the power device drive chip.
作为本发明的进一步改进,上述复位电路包括电阻R9、电阻R10、电容C5、电容C6、二极管D1、二极管D2、电阻R11、电阻R12,其中:电阻R9连接到电机主控芯片的复位信号输出端;电阻R9和电容C5串联后,电容C5连接到二极管D2的正极,二极管D2的负极同时连接到二极管D1的正极、电阻R11的一端、电阻R12的一端、电容C6的一端以及触发保持电路的一个输入端;电阻R11的另一端和二极管D1的负极均连接到电源VCC上;电阻R12的另一端与触发保持电路的一个输出端相连;电容C6的一端连接二极管D2的负极,另一端接地;电阻R10一端连接在电容C5和二极管D2之间,另一端接地。 As a further improvement of the present invention, the above-mentioned reset circuit includes a resistor R9, a resistor R10, a capacitor C5, a capacitor C6, a diode D1, a diode D2, a resistor R11, and a resistor R12, wherein: the resistor R9 is connected to the reset signal output terminal of the motor main control chip ; After the resistor R9 and the capacitor C5 are connected in series, the capacitor C5 is connected to the positive pole of the diode D2, and the negative pole of the diode D2 is simultaneously connected to the positive pole of the diode D1, one end of the resistor R11, one end of the resistor R12, one end of the capacitor C6 and one of the trigger and hold circuits Input terminal; the other end of the resistor R11 and the cathode of the diode D1 are connected to the power supply VCC; the other end of the resistor R12 is connected to an output end of the trigger and hold circuit; one end of the capacitor C6 is connected to the cathode of the diode D2, and the other end is grounded; One end of R10 is connected between the capacitor C5 and the diode D2, and the other end is grounded.
进一步,上述触发保持电路包括比较器U2B、比较器U2C、比较器U2D和一个分压电路,其中:比较器U2B的正相输入端、比较器U2C的反相输入端、比较器U2D的反向输入端均与分压电路相连;比较器U2D的正相输入端与上述二极管D2的负极相连;比较器U2B的反相输入端和上述比较器U2C的正相输入端均与比较器U2D的输出端相连;比较器U2C的输出端与电阻R12的另一端相连;比较器U2B的输出端与功率器件驱动芯片相连;比较器U2D的输出端还通过电容C7接地;比较器U2B电源端连接12V电源,接地端接地;过流判断电路触发信号输出端同时连接到上述比较器U2B的反相输入端和上述比较器U2C的正相输入端。 Further, the above-mentioned trigger and hold circuit includes a comparator U2B, a comparator U2C, a comparator U2D and a voltage divider circuit, wherein: the non-inverting input terminal of the comparator U2B, the inverting input terminal of the comparator U2C, the inverting input terminal of the comparator U2D The input terminals are all connected to the voltage divider circuit; the positive input terminal of the comparator U2D is connected to the cathode of the above-mentioned diode D2; the inverting input terminal of the comparator U2B and the positive input terminal of the above-mentioned comparator U2C are connected to the output of the comparator U2D The output terminal of the comparator U2C is connected to the other end of the resistor R12; the output terminal of the comparator U2B is connected to the power device driver chip; the output terminal of the comparator U2D is also grounded through the capacitor C7; the power supply terminal of the comparator U2B is connected to a 12V power supply , the ground terminal is grounded; the output terminal of the trigger signal of the overcurrent judging circuit is simultaneously connected to the inverting input terminal of the above-mentioned comparator U2B and the non-inverting input terminal of the above-mentioned comparator U2C.
进一步,上述分压电路由电容C8、电阻R13、电阻R14构成,电阻R13连接电源VCC、电阻R14接地,电阻R13与电阻R14串联,电容C8并联在电阻R14两端。 Further, the voltage dividing circuit is composed of capacitor C8, resistor R13, and resistor R14. The resistor R13 is connected to the power supply VCC, and the resistor R14 is grounded. The resistor R13 is connected in series with the resistor R14, and the capacitor C8 is connected in parallel to both ends of the resistor R14.
进一步,上述触发保持电路还包括电容C9和电阻R15;比较器U2B的电源端还通过电容C9接地;比较器U2B的输出端还通过电阻R15连接电源VCC。 Further, the above trigger and hold circuit further includes a capacitor C9 and a resistor R15; the power supply terminal of the comparator U2B is also grounded through the capacitor C9; the output terminal of the comparator U2B is also connected to the power supply VCC through the resistor R15.
本发明的工作原理是:当过流发生时,过流判断电路触发信号输出端输出低电平信号报错,功率器件驱动芯片收到报错信号封死输出,同时FLTn使过流保护电路向驱动芯片输出高电平信号并保持,即,使过流保护电路向驱动芯片输出的信号OE保持为高电平,使驱动信号封死输出,确保功率器件不工作,直至主控芯片输出RST信号使系统复位。 The working principle of the present invention is: when an overcurrent occurs, the overcurrent judgment circuit triggers the signal output terminal to output a low-level signal to report an error, and the power device driver chip receives the error signal to seal the output, and at the same time, FLTn makes the overcurrent protection circuit send a signal to the driver chip. Output a high-level signal and keep it, that is, keep the signal OE output from the over-current protection circuit to the driver chip at a high level, so that the output of the drive signal is blocked to ensure that the power device does not work until the main control chip outputs the RST signal to make the system reset.
相对于现有技术,本发明具有如下优点和有益效果: Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明响应速度快,能及时提供快速的硬件过流保护,保证电机控制器安全高效运行。 1. The invention has a fast response speed and can provide fast hardware overcurrent protection in time to ensure safe and efficient operation of the motor controller.
2、本发明结构简单、成本低。 2. The present invention has simple structure and low cost.
附图说明 Description of drawings
图1为本发明的电路图。 Fig. 1 is the circuit diagram of the present invention.
具体实施方式 Detailed ways
下面结合实施例及附图,对本发明作进一步的详细说明,但本发明的实施方式不仅限于此。 The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
如图1所示,本实施例的一种汽车电机控制器过流保护电路,包括与过流判断电路触发信号输出端相连的触发保持电路、与触发保持电路相连的复位电路,上述复位电路的输入端还与电机主控芯片的复位信号输出端相连,上述触发保持电路的输出端还与功率器件驱动芯片相连。 As shown in Figure 1, a kind of automobile motor controller overcurrent protection circuit of the present embodiment comprises the trigger hold circuit connected with the trigger signal output end of the overcurrent judgment circuit, the reset circuit connected with the trigger hold circuit, the above reset circuit The input terminal is also connected to the reset signal output terminal of the motor main control chip, and the output terminal of the above trigger and hold circuit is also connected to the power device drive chip.
上述触发保持电路包括比较器U2B、比较器U2C、比较器U2D和一个分压电路,其中:比较器U2B的正相输入端、比较器U2C的反相输入端、比较器U2D的反向输入端均与分压电路相连;比较器U2D的正相输入端与二极管D2的负极相连;比较器U2B的反相输入端和比较器U2C的正相输入端均与比较器U2D的输出端相连;比较器U2C的输出端与电阻R12的另一端相连;比较器U2B的输出端与功率器件驱动芯片相连;比较器U2D的输出端还通过电容C7接地;比较器U2B电源端连接12V电源,接地端接地;过流判断电路触发信号输出端同时连接到比较器U2B的反相输入端和比较器U2C的正相输入端。当过流发生时,过流判断电路触发信号输出端输出低电平信号报错,功率器件驱动芯片收到报错信号封死输出,同时FLTn使比较器U2B向驱动芯片输出高电平信号并保持,即使比较器U2B向驱动芯片输出的信号OE保持为高电平,使驱动信号封死输出,确保功率器件不工作,直至主控芯片输出RST信号使系统复位。 The above trigger and hold circuit includes a comparator U2B, a comparator U2C, a comparator U2D and a voltage divider circuit, wherein: the non-inverting input terminal of the comparator U2B, the inverting input terminal of the comparator U2C, and the inverting input terminal of the comparator U2D Both are connected with the voltage divider circuit; the positive phase input terminal of the comparator U2D is connected with the cathode of the diode D2; the negative phase input terminal of the comparator U2B and the positive phase input terminal of the comparator U2C are connected with the output terminal of the comparator U2D; The output terminal of the comparator U2C is connected to the other end of the resistor R12; the output terminal of the comparator U2B is connected to the power device driver chip; the output terminal of the comparator U2D is also grounded through the capacitor C7; the power supply terminal of the comparator U2B is connected to the 12V power supply, and the ground terminal is grounded ; The trigger signal output terminal of the overcurrent judgment circuit is simultaneously connected to the inverting input terminal of the comparator U2B and the non-inverting input terminal of the comparator U2C. When over-current occurs, the over-current judgment circuit triggers the signal output terminal to output a low-level signal to report an error, and the power device driver chip receives the error signal to seal the output, and at the same time, FLTn makes the comparator U2B output a high-level signal to the driver chip and maintain it. Even if the signal OE output by the comparator U2B to the driver chip remains at a high level, the output of the driver signal is blocked to ensure that the power device does not work until the main control chip outputs the RST signal to reset the system.
上述复位电路包括电阻R9、电阻R10、电容C5、电容C6、二极管D1、二极管D2、电阻R11、电阻R12,其中:电阻R9连接到电机主控芯片的复位信号输出端;电阻R9和电容C5串联后,电容C5连接到二极管D2的正极,二极管D2的负极同时连接到二极管D1的正极、电阻R11的一端、电阻R12的一端、电容C6的一端以及触发保持电路的一个输入端;电阻R11的另一端和二极管D1的负极均连接到电源VCC上;电阻R12的另一端与触发保持电路的一个输出端相连;上述电容C6的一端连接二极管D2的负极,另一端接地;电阻R10一端连接在电容C5和二极管D2之间,另一端接地。电阻R12的一端连接二极管D2的负极,另一端与比较器U2C的输出端相连。 The above reset circuit includes a resistor R9, a resistor R10, a capacitor C5, a capacitor C6, a diode D1, a diode D2, a resistor R11, and a resistor R12, wherein: the resistor R9 is connected to the reset signal output terminal of the motor main control chip; the resistor R9 and the capacitor C5 are connected in series Finally, the capacitor C5 is connected to the positive pole of the diode D2, and the negative pole of the diode D2 is connected to the positive pole of the diode D1, one end of the resistor R11, one end of the resistor R12, one end of the capacitor C6 and an input end of the trigger and hold circuit; the other end of the resistor R11 One end and the cathode of the diode D1 are connected to the power supply VCC; the other end of the resistor R12 is connected to an output end of the trigger and hold circuit; one end of the capacitor C6 is connected to the cathode of the diode D2, and the other end is grounded; one end of the resistor R10 is connected to the capacitor C5 and diode D2, the other end is grounded. One end of the resistor R12 is connected to the cathode of the diode D2, and the other end is connected to the output end of the comparator U2C.
上述分压电路由电容C8、电阻R13、电阻R14构成,电阻R13连接电源VCC、电阻R14接地,电阻R13与电阻R14串联,电容C8并联在电阻R14两端。 The voltage dividing circuit is composed of capacitor C8, resistor R13, and resistor R14. The resistor R13 is connected to the power supply VCC, and the resistor R14 is grounded.
上述触发保持电路还包括电容C9和电阻R15;比较器U2B的电源端还通过电容C9接地;比较器U2B的输出端还通过电阻R15连接电源VCC。 The above trigger and hold circuit also includes a capacitor C9 and a resistor R15; the power terminal of the comparator U2B is also grounded through the capacitor C9; the output terminal of the comparator U2B is also connected to the power supply VCC through the resistor R15.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,应视为本发明的保护范围。 The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.
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