CN103306149A - Carbon fiber rope and manufacturing method thereof - Google Patents
Carbon fiber rope and manufacturing method thereof Download PDFInfo
- Publication number
- CN103306149A CN103306149A CN2013102312342A CN201310231234A CN103306149A CN 103306149 A CN103306149 A CN 103306149A CN 2013102312342 A CN2013102312342 A CN 2013102312342A CN 201310231234 A CN201310231234 A CN 201310231234A CN 103306149 A CN103306149 A CN 103306149A
- Authority
- CN
- China
- Prior art keywords
- carbon fiber
- rope
- warp thread
- woven
- wire rope
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 85
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 85
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 title abstract 2
- 239000004744 fabric Substances 0.000 claims abstract description 40
- 239000000835 fiber Substances 0.000 claims abstract description 16
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 238000009954 braiding Methods 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 8
- 239000000126 substance Substances 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 229920006253 high performance fiber Polymers 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- -1 be not weave Chemical compound 0.000 description 2
- DSCFFEYYQKSRSV-FEPQRWDDSA-N (1s,2s,4s,5r)-6-methoxycyclohexane-1,2,3,4,5-pentol Chemical compound COC1[C@@H](O)[C@@H](O)C(O)[C@H](O)[C@H]1O DSCFFEYYQKSRSV-FEPQRWDDSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/02—Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2016—Strands characterised by their cross-sectional shape
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3007—Carbon
Landscapes
- Ropes Or Cables (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The invention discloses a carbon fiber rope and a manufacturing method thereof. The carbon fiber rope comprises a rope skin and a carbon fiber rope core, wherein the rope skin covers the outer part of the carbon fiber rope core; folded carbon fiber cloth is taken as the rope core, and is covered with the weaved rope skin made of other materials, so that the carbon fiber weaving is avoided; and the carbon fiber damage is greatly reduced. The rope has the characteristics of high roping strength, small fiber damage, simple technology and the like.
Description
Technical field
The present invention relates to the rope field, specifically a kind of carbon fiber rope and preparation method thereof.
Background technology
Carbon fiber has high strength, high-modulus, performance such as high temperature resistant, corrosion-resistant, is a kind of chemical materials that has strong stretching resistance and fiber softening machinability two big features concurrently.Its density is less than 1/4 of steel, but tensile strength but is 7-9 times of steel, and tension elasticity also is higher than steel.But modulus of carbon fibres height, thread friction coefficient are big, performances such as poor, the easy brittle failure of bending property have also reduced its knitting property greatly, and then limited it in the rope making industry, the particularly application in the sennit, namely be not weave, owing to become rope to need numerous fiber, so also exist the problem of fiber alignment inequality, influenced rope intensity.
Summary of the invention
The objective of the invention is: a kind of effective, that fibre damage is low, one-tenth rope intensity is high carbon fiber rope and preparation method thereof that becomes to restrict is provided.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of carbon fiber rope comprises carbon fiber wire rope core and rope skin, and the braiding of rope skin is coated on the outside of carbon fiber wire rope core, and the carbon fiber wire rope core is the woven carbon fiber cloth after folding.
Described rope skin is chemical fibre class, natural fabric class, plastics class or high-performance fiber.
The warp thread of described woven carbon fiber cloth is carbon fiber, and weft yarn is a kind of of chemical fibre class, natural fabric class or plastics class yarn.
A kind of preparation method of carbon fiber rope, realize as follows:
1) carbon fiber lacks warp knit by woven mode and becomes woven carbon fiber cloth; Lacking the warp thread mode has two kinds, and a kind of is the equidistant warp thread that lacks; A kind of is to subtract apart from lacking warp thread from the centre to both sides etc.
2) woven carbon fiber cloth is folded into wire rope core from prolonging scarce warp thread position on one side successively.
3) use braiding machine that wire rope core is compiled suitcase and cover and form the carbon fiber rope, the weaving manner of braiding machine is a kind of in plain weave, the twill.
The invention has the beneficial effects as follows: as wire rope core, the outside is coated with the kernmantle skin of other materials, thereby has avoided the braiding of carbon fiber, greatly reduces the damage of carbon fiber with the carbon cloth after folding; In addition, utilize the high characteristics of the carbon cloth fiber alignment depth of parallelism, improved the arrangement uniformity of carbon fiber, and then improved one-tenth rope intensity.So, characteristics such as the present invention has into rope intensity height, fibre damage is little, technology is simple.
Description of drawings
Fig. 1 is for being the schematic cross-section of the carbon fiber rope of wire rope core equidistantly to lack warp thread woven carbon fiber cloth;
Fig. 2 is the schematic diagram that equidistantly lacks warp thread woven carbon fiber cloth;
Fig. 3 is the schematic cross-section of the carbon fiber rope of wire rope core for subtracting apart from lacking warp thread woven carbon fiber cloth with grade;
Fig. 4 subtracts apart from the schematic diagram that lacks warp thread woven carbon fiber cloth for waiting.
Mark among the figure: 1 is wire rope core; 2 are the rope skin; 3 is carbon cloth.
The specific embodiment
Describe the present invention below in conjunction with the drawings and specific embodiments:
Be illustrated in figure 1 as specific embodiments of the invention, be to be the schematic cross-section of the carbon fiber rope of wire rope core equidistantly to lack warp thread woven carbon fiber cloth, the carbon fiber rope comprises carbon fiber wire rope core 1 and rope skin 2, and 2 braidings of rope skin are coated on the outside of described carbon fiber wire rope core 1.Carbon fiber wire rope core 1 is the woven carbon fiber cloth 3 after folding, and the warp thread of woven carbon fiber cloth 3 is carbon fiber, and weft yarn is a kind of of chemical fibre class, natural fabric class or plastics class yarn.Rope skin 2 is raw materials used to be chemical fibre class, natural fabric class, plastics class or high-performance fiber.
The preparation method of carbon fiber rope, realize as follows:
1) carbon fiber lacks warp knit by woven mode and becomes woven carbon fiber cloth 3; Wherein lacking the warp thread mode has two kinds, and a kind of is the equidistant warp thread that lacks; A kind of is to subtract apart from lacking warp thread from the centre to both sides etc.;
2) woven carbon fiber cloth 3 is folded into wire rope core 1 from prolonging scarce warp thread position on one side successively;
3) use braiding machine that wire rope core 1 is compiled suitcase and cover and form the carbon fiber rope, weaving manner is a kind of in plain weave, the twill.
Embodiment 1:
Fig. 1 is for being the schematic cross-section of the carbon fiber rope of wire rope core equidistantly to lack warp thread woven carbon fiber cloth, and Fig. 2 is the schematic diagram that equidistantly lacks warp thread woven carbon fiber cloth, and a kind of weaving of carbon fiber rope is as follows as shown in Figure 1, 2:
1) according to equidistantly lacking warp thread, adopts woven mode, be woven into woven carbon fiber cloth 3;
2) will equidistantly lack warp thread woven carbon fiber cloth, Yi Bian be folded into wire rope core 1 from prolonging scarce warp thread position successively;
3) the rope skin adopts the aramid fiber long filament, uses the high speed circular braiding, and wire rope core 1 is carried out twill weave, and rope skin 2 is coated on the outside of wire rope core 1.
Embodiment 2:
As shown in Figure 1, 2, a kind of weaving of carbon fiber rope is as follows:
1) according to equidistantly lacking warp thread, adopts woven mode, be woven into woven carbon fiber cloth 3;
2) will equidistantly lack warp thread woven carbon fiber cloth, Yi Bian be folded into wire rope core 1 from prolonging scarce warp thread position successively;
3) the rope skin adopts polyester filament, uses the high speed circular braiding, and wire rope core 1 is carried out plain weave, and rope skin 2 is coated on the outside of wire rope core 1.
Embodiment 3:
Fig. 3 is for to subtract apart from lacking warp thread woven carbon fiber cloth be the schematic cross-section of the carbon fiber rope of wire rope core to wait, and Fig. 4 is for waiting schematic diagram that subtracts apart from lacking warp thread woven carbon fiber cloth, and shown in Fig. 3,4, a kind of weaving of carbon fiber rope is as follows:
1) subtracts apart from lacking warp thread according to waiting, adopt woven mode, be woven into carbon cloth 3;
2) grade is subtracted apart from lacking warp thread woven carbon fiber cloth, Yi Bian be folded into wire rope core 1 from prolonging scarce warp thread position successively;
3) the rope skin adopts polypropylene filament yarn, uses the high speed circular braiding, and wire rope core 1 is carried out plain weave, and rope skin 2 is coated on the outside of wire rope core 1.
Embodiment 4
A kind of weaving of carbon fiber rope is as follows shown in Fig. 3,4:
1) subtracts apart from lacking warp thread according to waiting, adopt woven mode, be woven into carbon cloth 3;
2) grade is subtracted apart from lacking warp thread woven carbon fiber cloth, Yi Bian be folded into wire rope core 1 from prolonging scarce warp thread position successively;
3) the rope skin adopts filament of glass fiber, uses the high speed circular braiding, and wire rope core 1 is carried out twill weave, and rope skin 2 is coated on the outside of wire rope core 1.
The carbon fiber rope that obtains according to the method described above, outside are coated with the kernmantle skin of other materials, thereby have avoided the braiding of carbon fiber, greatly reduce the damage of carbon fiber; In addition, utilize the high characteristics of the carbon cloth fiber alignment depth of parallelism, improved the arrangement uniformity of carbon fiber, and then improved one-tenth rope intensity.So, characteristics such as the present invention has into rope intensity height, fibre damage is little, technology is simple.This carbon fiber rope has solved carbon fiber rope braiding difficulty and the bad problem of the fiber alignment uniformity, becomes the rope impact of performance good, and the simple cost of technology is low.
Certainly, above-mentioned explanation is not to be limitation of the present invention, and the present invention also is not limited in above-mentioned giving an example, and the variation that those skilled in the art make in essential scope of the present invention, remodeling, interpolation or replacement also should belong to protection scope of the present invention.
Claims (6)
1. a carbon fiber rope is characterized in that, comprises carbon fiber wire rope core (1) and rope skin (2), and described rope skin (2) braiding is coated on the outside of described carbon fiber wire rope core (1), and carbon fiber wire rope core (1) is the woven carbon fiber cloth (3) after folding.
2. carbon fiber rope according to claim 1 is characterized in that, described rope skin (1) is chemical fibre class, natural fabric class, plastics class or high-performance fiber.
3. carbon fiber rope according to claim 1 is characterized in that, the warp thread of described woven carbon fiber cloth (3) is carbon fiber, and weft yarn is a kind of of chemical fibre class, natural fabric class or plastics class yarn.
4. the preparation method of a carbon fiber rope is characterized in that, realizes as follows:
1) carbon fiber lacks warp knit by woven mode and becomes woven carbon fiber cloth (3);
2) woven carbon fiber cloth (3) is folded into wire rope core (1) from prolonging scarce warp thread position on one side successively;
3) use braiding machine that wire rope core (1) is compiled suitcase and cover formation carbon fiber rope.
5. the preparation method as carbon fiber rope as described in the claim 4 is characterized in that, lacking the warp thread mode in the step 1) has two kinds, and a kind of be equidistant scarce warp thread; A kind of is to subtract apart from lacking warp thread from the centre to both sides etc.
6. the preparation method as carbon fiber rope as described in the claim 4 is characterized in that, the weaving manner of braiding machine is a kind of in plain weave, the twill in the step 3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102312342A CN103306149A (en) | 2013-06-13 | 2013-06-13 | Carbon fiber rope and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102312342A CN103306149A (en) | 2013-06-13 | 2013-06-13 | Carbon fiber rope and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103306149A true CN103306149A (en) | 2013-09-18 |
Family
ID=49131839
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013102312342A Pending CN103306149A (en) | 2013-06-13 | 2013-06-13 | Carbon fiber rope and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103306149A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104153224A (en) * | 2014-08-25 | 2014-11-19 | 东莞市碳索复合材料有限公司 | A method for manufacturing a super-tension rope and a super-tension rope made by the method |
| CN104372520A (en) * | 2014-11-26 | 2015-02-25 | 泰安鲁普耐特塑料有限公司 | Escape rope and preparation method thereof |
| CN104514086A (en) * | 2013-09-28 | 2015-04-15 | 泰安鲁普耐特塑料有限公司 | Fiber rope used for guided missile covering and manufacturing method thereof |
| CN104514088A (en) * | 2013-09-28 | 2015-04-15 | 泰安鲁普耐特塑料有限公司 | A preparing method of a formaldehyde adsorption rope |
| CN104514089A (en) * | 2013-09-28 | 2015-04-15 | 泰安鲁普耐特塑料有限公司 | A preparing method of a spider silk fiber rope |
| CN110485183A (en) * | 2019-07-02 | 2019-11-22 | 上海鲲哥无人机科技有限公司 | A kind of manufacturing method of fire-fighting rope |
| CN111996661A (en) * | 2020-08-08 | 2020-11-27 | 泰安科鼎特工贸有限公司 | Weaving process of multilayer woven composite rope |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR964542A (en) * | 1948-04-09 | 1950-08-18 | ||
| JPS5921787A (en) * | 1982-07-23 | 1984-02-03 | 横浜ゴム株式会社 | Rubber reinforcing carbon composite cord |
| EP0198567A2 (en) * | 1985-04-18 | 1986-10-22 | E.I. Du Pont De Nemours And Company | Rope suitable for transmitting driving force |
| CN102797184A (en) * | 2012-07-20 | 2012-11-28 | 施凤鸣 | Anti-twisting composite carbon fiber steel wire rope core |
| CN102797183A (en) * | 2012-07-20 | 2012-11-28 | 施凤鸣 | Carbon fibre steel rope core with sheath weaved of high-strength material for elevator |
| CN202809359U (en) * | 2012-07-19 | 2013-03-20 | 三星电梯有限公司 | Elevator traction rope |
| CN202898863U (en) * | 2012-07-19 | 2013-04-24 | 三星电梯有限公司 | Carbon fiber rope core special for elevator steel rope |
| CN202897353U (en) * | 2012-11-06 | 2013-04-24 | 中国矿业大学 | Conveyor belt with carbon fiber reinforced core |
-
2013
- 2013-06-13 CN CN2013102312342A patent/CN103306149A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR964542A (en) * | 1948-04-09 | 1950-08-18 | ||
| JPS5921787A (en) * | 1982-07-23 | 1984-02-03 | 横浜ゴム株式会社 | Rubber reinforcing carbon composite cord |
| EP0198567A2 (en) * | 1985-04-18 | 1986-10-22 | E.I. Du Pont De Nemours And Company | Rope suitable for transmitting driving force |
| CN202809359U (en) * | 2012-07-19 | 2013-03-20 | 三星电梯有限公司 | Elevator traction rope |
| CN202898863U (en) * | 2012-07-19 | 2013-04-24 | 三星电梯有限公司 | Carbon fiber rope core special for elevator steel rope |
| CN102797184A (en) * | 2012-07-20 | 2012-11-28 | 施凤鸣 | Anti-twisting composite carbon fiber steel wire rope core |
| CN102797183A (en) * | 2012-07-20 | 2012-11-28 | 施凤鸣 | Carbon fibre steel rope core with sheath weaved of high-strength material for elevator |
| CN202897353U (en) * | 2012-11-06 | 2013-04-24 | 中国矿业大学 | Conveyor belt with carbon fiber reinforced core |
Non-Patent Citations (1)
| Title |
|---|
| 上海科学技术情报研究所: "《国外纤维增强复合材料》", 31 May 1974 * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104514086A (en) * | 2013-09-28 | 2015-04-15 | 泰安鲁普耐特塑料有限公司 | Fiber rope used for guided missile covering and manufacturing method thereof |
| CN104514088A (en) * | 2013-09-28 | 2015-04-15 | 泰安鲁普耐特塑料有限公司 | A preparing method of a formaldehyde adsorption rope |
| CN104514089A (en) * | 2013-09-28 | 2015-04-15 | 泰安鲁普耐特塑料有限公司 | A preparing method of a spider silk fiber rope |
| CN104153224A (en) * | 2014-08-25 | 2014-11-19 | 东莞市碳索复合材料有限公司 | A method for manufacturing a super-tension rope and a super-tension rope made by the method |
| CN104372520A (en) * | 2014-11-26 | 2015-02-25 | 泰安鲁普耐特塑料有限公司 | Escape rope and preparation method thereof |
| CN110485183A (en) * | 2019-07-02 | 2019-11-22 | 上海鲲哥无人机科技有限公司 | A kind of manufacturing method of fire-fighting rope |
| CN111996661A (en) * | 2020-08-08 | 2020-11-27 | 泰安科鼎特工贸有限公司 | Weaving process of multilayer woven composite rope |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20130918 |