CN103301960A - Environment-friendly negative pressure cyclone ore grain screening machine - Google Patents
Environment-friendly negative pressure cyclone ore grain screening machine Download PDFInfo
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- CN103301960A CN103301960A CN2012100679598A CN201210067959A CN103301960A CN 103301960 A CN103301960 A CN 103301960A CN 2012100679598 A CN2012100679598 A CN 2012100679598A CN 201210067959 A CN201210067959 A CN 201210067959A CN 103301960 A CN103301960 A CN 103301960A
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- butterfly valve
- ore particle
- screening machine
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Abstract
The invention relates to crude and fine ore grain separation in the processes of grinding, rolling, ball-milling, crude and fine ore grain separation and the like of raw ores in a mineral separation process. The following two separation forms exist in the crude and fine ore grain separation process: wet separation and dry separation. The invention provides a negative pressure cyclone ore grain screening machine, namely a dry totally closed negative pressure environment-friendly and energy-saving machine used for crude and fine ore grain separation.
Description
Technical field:
The present invention relates in the ore-dressing technique process by the tcrude ore warp: broken, roll, the thickness ore particle sorting in ball milling, the sorting of thickness ore particle etc. technical process, two kinds of sorting forms are arranged in thickness ore particle sorting process; 1, is wet separation.2, be dry-type separation.What here will set forth is machinery----the negative pressure cyclone ore particle screening machine of the thickness ore particle sorting of the totally-enclosed negative pressure and environment protection energy-saving type of a kind of dry type.
Background of invention:
In thickness ore particle sorting process; In the applied machinery of dry type thickness ore particle sorting, adopt the oscillatory type screening machine at present mostly, the oscillatory type screening machine has advantages such as practical, that screening effect is reliable, but it is very big to exist the dust environmental pollution that consumes energy is big, noise big, start when vibrating owing to the entrained breeze of ore deposit particle, and health of operators has been caused harm, and how vast ore dressing personnel expect to have is namely divided ore dressing efficient height, not only energy-conservation but also environment do not had a birth of the ore particle separator that pollutes.So invented----a kind of environmental protection negative pressure cyclone ore particle screening machine at this theory.
Summary of the invention:
Environmental protection negative pressure cyclone ore deposit screening machine is the used machinery of a kind of method that belongs to the sorting of dry type thickness ore particle: this method synthesis Pneumatic Conveying Technology and cyclone technique, used the power source of negative-pressure vacuum as the sorting of thickness ore particle and conveying, and according to hydrodynamics vortex theory: vortex also claimed sometimes.Referring to that the very little cylinder of a kind of radius rotates in stationary fluid causes that surrounding fluid makes the flow phenomenon of circular motion.There is the compact district of a vorticity general vortex inside, claims vortex core, and its motion class is like the rigid body rotation.Above-mentioned cylinder is namely similar in appearance to the vortex core of vortex.In its outside, peripheral speed and the radius of fluid are inversely proportional to; In its inside, then be directly proportional with radius, peripheral speed is zero on center of vorticity.Vortex is the important flow phenomenon during aircraft streams, and utilizes the natural phenomena of this precession ascension: the basic thought of the lighter material of weight being lifted that Here it is to the high-altitude is stayed weight than heavy substance below and designed negative pressure cyclone ore particle separator.Difference is; Designed is the negative pressure cyclone: at first the air in the cyclone carrier is removed relative 1 atmospheric pressure differential of utilizing carrier and ore particle storeroom, delivered to the appointed place; The appointed place has two: 1 coarse grain place.1 particulate place.That is: be that the starting point of ore particle sorting forms cyclone along the tangential direction end of cylindrical tube with ore particle and Air mixing body with former material outlet, it drops to the not enough senior general of lifting force of the heavier cyclone that particle is big the coarse fodder storehouse and (is called: down going channel), the fine grained that through the air swirl that produces along two groups 4 the cyclone power-assisted airports consistent with the tangent line of cylindrical tube the coarse granule body is carried in the process that falls purges and breaks away from, and is lifted to the passage in fine grained storehouse by cyclone (to be called: data feedback channel).The particle that the screen device that a cone body of falling the garden has been installed in data feedback channel is used for screening predetermined particle specification, meet the screen cloth specification can continue to enter the fine grained storehouse along data feedback channel, the screen device bottom end socket that has designed a blow device and the cone body of falling the garden in the screen device for the particle shutoff cone body of falling the garden that prevents data feedback channel adopts the taper butterfly valve as end socket (the taper butterfly valve is controlled with pneumatic system), the particle that cleaning that can be regular precipitates.
The advantage of negative pressure cyclone ore particle screening machine:
As mentioned above: the first, this course of work (the power-assisted source of the gas of quoting also is the formed wind regime of air that is caused ecto-entad by vacuum system and outside differential pressure) of under closed conduit and vacuum action, realizing fully, to surrounding environment without any pollution.The second, the machinery of the manufacturing energy is vacuum machine, its function very simple motion pay seldom compared with the vibratory sieve formula want much less (vibratory sieve not only side-to-side movement and also move up and down, kinematic pair is many, mechanical friction power is big), so be the laborsaving merit of economizing again, saved a large amount of energy by contrast.Three, production efficiency height: the characteristics of being discussed by ' the second ' bar determine that the time of using with vibratory sieve reduces greatly, so the production efficiency height under identical output.Four, design system's deposited particles scavenge system and can monitor particle under the collection of removing screening system constantly automatically.Five, noise is little------
Below see the composition of the process of Fig. 1, Fig. 2, explanation----environmental protection negative pressure cyclone ore particle separator realization ore particle screening:
Environmental protection negative pressure cyclone ore particle separator is realized the composition of the process of ore particle screening:
1, vavuum pump, 2, air intake, 3, vacuum orifice, 4, pipeline 5,6, the particulate feed bin, cloth bag filtering jar, 7, the coarse grain feed bin, 8, the ore particle screening machine, 9, feed hopper, 10, mineral aggregate, 11, feeding mouth, 12, boost tube, 13, stop valve, 14, ore particle screening machine housing, 15, tangential feeding mouth, 16, adpting flange, 17, screen cloth, 18,20, at the bottom of the screen cloth, butterfly valve, 19, screen bed base, 21, the butterfly valve atmospheric control, 22, the air purge system, 23, differential pressure transmitter.
Environmental protection negative pressure cyclone ore particle screening machine is realized the procedure declaration of ore particle sorting:
1, before the operation with the feed hopper system--18, board-like stop valve and 12, boost tube, 13, at the bottom of the stop valve, 18,20, screen cloth, butterfly valve, 21, butterfly valve atmospheric control, 22, air purge system closing, connection 1, vavuum pump, carry out negative pressure cyclone ore particle separator system and vacuumize, when the system vacuum degree reaches-0.08 to-0.1MPa; Open: 18, board-like stop valve and 12, boost tube, 13, stop valve, whole negative pressure cyclone ore particle screening machine system just brought into operation, the volume ratio of air and mineral aggregate is 8%---about 10%.
2, thick, the thin ore particle of ore particle material is at the intrasystem motion path of negative pressure cyclone ore particle separator:
A, rough grain, since heavy by the gravity effect through pipeline to 7, coarse grain feed bin (are annotated down; With particulate one to the rough grain road that moves upward through and 17, at the bottom of the screen cloth, 18,20, screen cloth, butterfly valve, 19, screen bed base,, collision too: since heavy by the gravity effect through descending pipeline to 7, coarse grain feed bin down).
B, enter with 6, cloth bag filtering jar, be connected 5, the particulate feed bin, (annotate through sieve at the effect lower edge of negative pressure up-hill line in this opposite thin ore particle; With coarse grain one to the thin ore particle that moves downward through and 12, boost tube, air purge separate macrinite and enter the particulate feed bin by up-hill line too by the effect of cyclone).
C, by 21, butterfly valve atmospheric control, 22, air purge system, 23, differential pressure transmitter. this part formed one remove automatically since particulate in up process because the particle that system's a variety of causes precipitates guarantees that the designed production of normal operation of system guarantees system.Its operation principle is narrated: system normally moves under the situation that does not have particulates plug 17, screen cloth, the differential pressure signal about 23, differential pressure transmitter exports-0.02MPa.When differential pressure transmitter output-0.05--0.08MPa (can select control be limited to-0.06MPa is the control point), illustrative system has choking phenomenon, at this moment the differential pressure transmitter output current reaches the control point, connect 21 by program control system, the butterfly valve atmospheric control, 22, the air purge system, namely the cylinder that makes compressed air enter the butterfly valve atmospheric control simultaneously with switch control electromagnetic valve coil utilizes cylinder driven gear rack gear that translation is converted into rotation, rotates the butterfly valve an angle of 90 degrees with the clearance of particles (22 that precipitates, the air purge system, purge simultaneously) to descending pipeline.Annotate; Meanwhile feeding system stops feed.When differential pressure transmitter output current output just often, on your marks recovers operate as normal for the whole system operating part.
Embodiment:
Before the operation with the feed hopper system--18, board-like stop valve and 12, boost tube, 13, at the bottom of the stop valve, 18,20, screen cloth, butterfly valve, 21, butterfly valve atmospheric control, 22, air purge system closing, connection 1, vavuum pump, carry out negative pressure cyclone ore particle separator system and vacuumize, when the system vacuum degree reaches-0.08 to-0.1MPa; Open: 18, board-like stop valve and 12, boost tube, 13, stop valve, whole negative pressure cyclone ore particle screening machine system just brought into operation, the volume ratio of air and mineral aggregate is 8%---about 10%.
2, thick, the thin ore particle of ore particle material is at the intrasystem motion path of negative pressure cyclone ore particle separator:
A, rough grain, since heavy by the gravity effect through pipeline to 7, coarse grain feed bin (are annotated down; With particulate one to the rough grain road that moves upward through and 17, at the bottom of the screen cloth, 18,20, screen cloth, butterfly valve, 19, screen bed base,, collision too: since heavy by the gravity effect through descending pipeline to 7, coarse grain feed bin down).
B, enter with 6, cloth bag filtering jar, be connected 5, the particulate feed bin, (annotate through sieve at the effect lower edge of negative pressure up-hill line in this opposite thin ore particle; With coarse grain one to the thin ore particle that moves downward through and 12, boost tube, air purge separate macrinite and enter the particulate feed bin by up-hill line too by the effect of cyclone).
C, by 21, butterfly valve atmospheric control, 22, air purge system, 23, differential pressure transmitter. this part formed one remove automatically since particulate in up process because the particle that system's a variety of causes precipitates guarantees that the designed production of normal operation of system guarantees system.Its operation principle is narrated: system normally moves under the situation that does not have particulates plug 17, screen cloth, the differential pressure signal about 23, differential pressure transmitter exports-0.02MPa.When differential pressure transmitter output-0.05--0.08MPa (can select control be limited to-0.06MPa is the control point), illustrative system has choking phenomenon, at this moment the differential pressure transmitter output current reaches the control point, connect 21 by program control system, the butterfly valve atmospheric control, 22, the air purge system, namely the cylinder that makes compressed air enter the butterfly valve atmospheric control simultaneously with switch control electromagnetic valve coil utilizes cylinder driven gear rack gear that translation is converted into rotation, rotates the butterfly valve an angle of 90 degrees with the clearance of particles (22 that precipitates, the air purge system, purge simultaneously) to descending pipeline.Annotate; Meanwhile feeding system stops feed.
When differential pressure transmitter output current output just often, on your marks recovers operate as normal for the whole system operating part.
Claims (6)
1. environmental protection negative pressure cyclone ore particle screening machine: vavuum pump, 2, air intake, 3, vacuum orifice, 4, pipeline 6, the particulate feed bin, cloth bag filtering jar, 7, the coarse grain feed bin, 8, the ore particle screening machine, 9, feed hopper, 10, mineral aggregate, 11, feeding mouth, 12, boost tube, 13, stop valve, 14, ore particle screening machine housing, 15, tangential feeding mouth, 16, adpting flange, 17, screen cloth, 18,20, at the bottom of the screen cloth, butterfly valve, 19, screen bed base, 21, the butterfly valve atmospheric control, 22, the air purge system, 23, differential pressure transmitter.
2. as mentioned above, the feeding mouth design is at the middle part (its technical characterictic: the feeding mouth design is at the middle part of coarse granule, same pipeline of fine grained) of coarse granule, same pipeline of fine grained.
3. as mentioned above, negative pressure cyclone ore particle separator system has adopted the negative pressure Pneumatic Conveying Technology that coarse granule, fine grained are sent to coarse grain feed bin and particulate feed bin (its technical characterictic: the negative pressure Pneumatic Conveying Technology) respectively.
4. as mentioned above, for the running status of observing control uplink and downlink particulate and coarse grain namely: whether have clogging that differential pressure transmitter has been installed.(its technical characterictic: pressure transmitter).
5. as mentioned above, for control up clogging installed butterfly valve and butterfly valve atmospheric control, by differential pressure transmitter signal controlling butterfly valve atmospheric control and purging system and feeding system.(its technical characterictic: butterfly valve atmospheric control, purging system, feeding system).
6. as mentioned above, designed the tapered screen cloth of rounding for accurate control particulate up-link up to specification.(its technical characterictic: screen cloth).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110479602A (en) * | 2019-08-30 | 2019-11-22 | 贵州省机电研究设计院 | Integrate the change working device of the tea sorting machine of selection by winnowing, screening and color sorting |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1562489A (en) * | 2004-04-15 | 2005-01-12 | 杨富茂 | Mechanical turbulence milling tools |
CN1583293A (en) * | 2003-08-18 | 2005-02-23 | 郑州大学 | Separating and extracting apparatus high-additional value mineral from dry flyash |
CN201470604U (en) * | 2009-07-17 | 2010-05-19 | 安徽聚力机械制造有限公司 | Negative-pressure grain winnower |
CN201529579U (en) * | 2009-10-14 | 2010-07-21 | 海安县商业学校 | Self-shunt type micro-powder grader |
CN102352268A (en) * | 2011-09-08 | 2012-02-15 | 西北化工研究院 | Method for producing synthesis gas by using coal powder as raw material |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1583293A (en) * | 2003-08-18 | 2005-02-23 | 郑州大学 | Separating and extracting apparatus high-additional value mineral from dry flyash |
CN1562489A (en) * | 2004-04-15 | 2005-01-12 | 杨富茂 | Mechanical turbulence milling tools |
CN201470604U (en) * | 2009-07-17 | 2010-05-19 | 安徽聚力机械制造有限公司 | Negative-pressure grain winnower |
CN201529579U (en) * | 2009-10-14 | 2010-07-21 | 海安县商业学校 | Self-shunt type micro-powder grader |
CN102352268A (en) * | 2011-09-08 | 2012-02-15 | 西北化工研究院 | Method for producing synthesis gas by using coal powder as raw material |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110479602A (en) * | 2019-08-30 | 2019-11-22 | 贵州省机电研究设计院 | Integrate the change working device of the tea sorting machine of selection by winnowing, screening and color sorting |
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Application publication date: 20130918 |