CN103298170A - A heating film that can be controlled by an independent cell - Google Patents

A heating film that can be controlled by an independent cell Download PDF

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Publication number
CN103298170A
CN103298170A CN2013100402166A CN201310040216A CN103298170A CN 103298170 A CN103298170 A CN 103298170A CN 2013100402166 A CN2013100402166 A CN 2013100402166A CN 201310040216 A CN201310040216 A CN 201310040216A CN 103298170 A CN103298170 A CN 103298170A
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China
Prior art keywords
elargol
mentioned
vertical
carbon
flat board
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Pending
Application number
CN2013100402166A
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Chinese (zh)
Inventor
李柱烨
朴炯圭
文重根
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HANKOOK HEATING FILM CO Ltd
DOZEN TECH CO Ltd
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HANKOOK HEATING FILM CO Ltd
DOZEN TECH CO Ltd
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Application filed by HANKOOK HEATING FILM CO Ltd, DOZEN TECH CO Ltd filed Critical HANKOOK HEATING FILM CO Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs

Abstract

A board-shaped heating film which using carbon and controls temperature by an independent cell is provided. The heating film comprises a quadrangular board-shaped first flat board, a plurality of strip-shaped carbon threads installed on the first flat board at regular distance, first vertical silver paste installed from the first carbon thread to one end of the first flat board at the regular distance, second vertical silver paste installed from the last carbon thread to the other end of the first flat board at the regular distance, first horizontal silver paste, silver paste, copper boards and a second flat board, wherein the first horizontal silver paste is arranged vertical to a direction of the carbon threads and the first vertical silver paste. One end of the first horizontal silver paste is connected with the first vertical silver paste, and the other end of the first horizontal silver paste penetrates the plurality of carbon threads and then is connected with the last carbon thread. The silver paste is formed by second horizontal silver paste. The second horizontal silver paste is arranged vertical to a direction of the carbon threads and the second vertical silver paste. One end of the second horizontal silver paste is connected with the second vertical silver paste, and the other end of the second horizontal silver paste penetrates the plurality of carbon threads and then is connected with the first carbon thread. The copper boards are respectively installed on the first vertical silver paste and the second vertical silver paste in equal length and lamination manners. A size of the second flat board is the same to a size of the first flat board and a lower side of the second flat board is connected with an upper side of the first flat board. The carbon threads, the silver paste and the copper boards are mounted in the second flat board.

Description

Utilize the Electric radiant Heating Film of separate unit control temperature
Technical field
The present invention is the invention of relevant Electric radiant Heating Film.The present invention utilizes elargol that carbon filament is divided into separate unit, and each unit is generated heat respectively according to environment temperature, thereby realizes the effect of control temperature, namely utilizes the heating Electric radiant Heating Film of separate unit.
Background technology
The tabular heater temperature adjustment of heating power does not produce pernicious gas or noise easily and in the operating process, thereby is widely used.Can be used for electric pad in the family life, electric blanket, mattress, bed clothes, leisure or winter protection electrical heating dress etc., the industrial drying plant that can be used for building heating, firing equipment, agricultural product aquatic products or parking lot ice protection equipment etc.
Utilize the early production of tabular heater to select for use wires such as nichrome wire as exothermic material usually, exist heating part to be confined to the heating wire position, problems such as temperature distributing disproportionation.And mainly utilize the Electric radiant Heating Film of carbon heating body to replace above-mentioned metal heating wire at present.
Electric radiant Heating Film is made of whole heat radiating structure that covers carbon-coating, can be used for multiple use, can be installed on motor-vehicle glass window and prevent frost, also can be used as heating system and is loaded on floor or metope.This Electric radiant Heating Film is that heating is fast, constructing operation convenience, good endurance, nonarcing mode of heating, and advantage is to reduce accident risk, keeps peace and quiet, and the clean environment of warming oneself is economical and practical.
Be used for the Electric radiant Heating Film on floor, need heat for the floor comprehensively, the power consumption source is relative with caloric value higher, and therefore deforming easily causes fire.The fabric of Electric radiant Heating Film adopts the PET of durability brilliance, generally problem can not take place, but plastic packaging film (laminating film) the adhesion EVA vinyl of protection carbon wiring board is responsive to the peripheral temperature reaction.Usually the plastic packaging film begins to melt when peripheral temperature reaches 80 ~ 90 ℃, will be out of shape when reaching more than 100 ℃ temperature, destroys the carbon wiring board, and might produce spark and cause fire this moment.In addition, if article are placed on the Electric radiant Heating Film of floor, heat are concentrated, and then caused fire.
Summary of the invention
Technical problem
The present invention proposes in order to address the above problem.The objective of the invention is to, the carbon wiring board is made the separate unit heating, prevent that Electric radiant Heating Film thermal-arrest phenomenon from avoiding fire to take place, avoid local overheating to cause plastic packaging film (laminating film) distortion, destroy the carbon wiring board, aim to provide the Electric radiant Heating Film of utilizing separate unit control temperature.
Technical scheme
In order to reach above-mentioned purpose, the present invention can utilize separate unit control temperature as the tabular Electric radiant Heating Film of using carbon, and this Electric radiant Heating Film is by forming with lower member: dimetric tabular first flat board; A plurality of carbon filaments of above first flat board, installing at certain intervals with elongate in shape; Extreme direction from first carbon filament to first flat board in a plurality of carbon filaments is isolated the first vertical elargol that certain distance is installed, the second vertical elargol that the other end direction to first flat board is isolated the certain distance installation from last carbon filament in a plurality of carbon filaments, vertically arranged with the direction of the first vertical elargol with carbon filament, the one end other end that links to each other with the first vertical elargol passes the first horizontal elargol that a plurality of carbon filaments link to each other with last carbon filament, and is vertically arranged with the direction of the second vertical elargol with carbon filament, the one end other end that links to each other with the second vertical elargol passes the elargol that the second horizontal elargol that a plurality of carbon filaments link to each other with first carbon filament is formed; The copper coin of on the vertical elargol with second of the first vertical elargol, installing with the equal length lamination respectively; , below and first dull and stereotyped top link to each other, inside can adorn carbon filament, elargol and copper coin second flat board (500) identical with first panel size.
The invention effect
The present invention who possesses said structure has following effect:
The first, the present invention adopts the Electric radiant Heating Film that the separate unit mode is generated heat, can be concentrated not impaired because of heat, therefore there is not the hidden danger of breaking out of fire;
The second, carbon wiring board of the present invention is the circuit that utilizes positive temperature coefficient (Positive Temperature Coefficient is to call ' PTC ' in the following text) element, can follow the peripheral temperature automatic temperature-control, has energy-saving effect, and is economical and practical.
Description of drawings
Fig. 1 is the exploded view of Electric radiant Heating Film of the present invention.
Fig. 2 is the elargol design drawing that is loaded on Electric radiant Heating Film of the present invention.
Fig. 3 is the picture that carbon filament is installed at first flat board of the present invention.
Fig. 4 is the picture that elargol of the present invention is installed on Fig. 3 basis.
Fig. 5 is the decomposition diagram of Electric radiant Heating Film of the present invention.
The explanation of symbol:
10: 100: the first flat boards of Electric radiant Heating Film
200: carbon filament 210: separate unit
300: 310: the first vertical elargol of elargol
330: the first horizontal elargol of 320: the second vertical elargol
340: the second horizontal elargol 400: copper coin
500: the second flat boards.
Embodiment
With reference to the accompanying drawings, describe the particular content of the Electric radiant Heating Film (the present invention) of utilizing separate unit control temperature in detail.
The present invention is the Electric radiant Heating Film (10) of utilizing separate unit (210) control temperature, and particular content is: use the tabular heating Electric radiant Heating Film (10) of carbon by dimetric tabular first flat board (100); A plurality of carbon filaments (200) of installing at certain intervals in first flat board (100) top with elongate in shape; The first vertical elargol (310) that the extreme direction to first flat board (100) is isolated the certain distance installation from first carbon filament (200) in a plurality of carbon filaments (200), the second vertical elargol (320) that the other end direction to first flat board (100) is isolated the certain distance installation from last carbon filament (200) in a plurality of carbon filaments (200), vertically arranged with the direction of the vertical elargol with first of carbon filament (200) (310), the one end other end that links to each other with the first vertical elargol (310) passes the first horizontal elargol (330) that a plurality of carbon filaments (200) link to each other with last carbon filament (200), and is vertically arranged with the direction of the vertical elargol with second of carbon filament (200) (320), the one end other end that links to each other with the second vertical elargol (320) passes the elargol (300) that the second horizontal elargol (340) that a plurality of carbon filaments (200) link to each other with first carbon filament (200) is formed; The copper coin of on the first vertical elargol with second of vertical elargol (310) (320), installing with the equal length lamination respectively (400); , below measure-alike with first flat board (100) links to each other with first flat board (100) top, carbon filament (200) can be adorned in inside, second flat board (500) composition of elargol (300) and copper coin (400).
The present invention such as Fig. 1 and shown in Figure 5 are made up of first flat board (100), carbon filament (200), elargol (300), copper coin (400), second flat board (500).Electric radiant Heating Film of the present invention (10) has significantly reduced the disaster hidden-trouble of existing Electric radiant Heating Film (10), effectively solves the existing too much problem of Electric radiant Heating Film (10) power consumption simultaneously again.
Utilize the existing Electric radiant Heating Film (10) of carbon wiring board, if stack article such as quilt up, can produce the heat concentration phenomenon in the article bottom, and also can continue release heat after the temperature rising, thereby cause heat to concentrate the position temperature sharply to rise, form disaster hidden-trouble.Because release heat is many, the power consumption source is also very big in addition.But Electric radiant Heating Film of the present invention (10) the carbon wiring board that will generate heat is made separate unit (210) control temperature, therefore can prevent the phenomenon that certain position temperature sharply rises, and save corresponding power supply that this is the advantage of Electric radiant Heating Film of the present invention.
First flat board (100) is tetragonal tabular flat board.First flat board (100) is the basis version of Electric radiant Heating Film, as long as the intensity of satisfying the demands can be used any material, but preferably uses PET(Poly Ethylene Terephthalate) film.
Carbon filament (200) as shown in Figure 3, the rectangularity elongate in shape is installed with a determining deviation in first flat board (100) top.Carbon filament (200) will be installed more than one according to the unit are caloric value according to the adjusted size of first flat board (100).That is, the width of 1 carbon filament (200) should be 0.1cm ~ 25cm, dress with first flat board (100) size, and the installation that keeps at a certain distance away of the caloric value of unit of account area.Carbon filament (200) should distribute with the spacing of the heating that is independent of each other between the carbon filament (200).So long as the material that resistance value follows peripheral temperature to rise all can be used as carbon filament (200) material, but preferably use the ptc material of materials such as doping carbon in the polyvinyl resin.Carbon filament (200) follows peripheral temperature rising resistance value also can rise, and therefore can prevent too much heat.Carbon filament (200) utilization is divided into several unit (210) with the elargol (300) that illustrates below and forms independently heater.
Elargol (300) is made up of the first vertical elargol (310), the second vertical elargol (320), the first horizontal elargol (330), the second horizontal elargol (340) as shown in Figure 2.Elargol (300) plays the conductive media effect, and copper coin (400) is received that electrical transmission is to carbon filament (200).In addition, elargol (300) is installed in carbon filament (200) top as shown in Figure 4, makes carbon filament (200) form a plurality of unit (210).The width of elargol (300) can be adjusted according to the caloric value of carbon filament (200).The width of the more big elargol of the width of carbon filament (200) (200) is also more wide.So long as the material that can conduct electricity can be used as elargol (300) material.
The first vertical elargol (310) first carbon filament (200) from a plurality of carbon filaments (200) is isolated certain distance to an extreme direction of first flat board (100) and is installed; The second vertical elargol (320) last carbon filament (200) from most carbon filaments (200) is isolated certain distance to the other end direction of first flat board (100) and is installed.The first vertical elargol with second of vertical elargol (310) (320) will be installed in copper coin (400) below, be installed on first flat board (100) with the length that is equivalent to adorn carbon filament (200), the power supply that reception transmits from copper coin (400), the effect of performance conducting rod.
The first horizontal elargol (330) is perpendicular with the direction of the vertical elargol with first of carbon filament (200) (310), and an end links to each other with the first vertical elargol (310), and the other end then passes a plurality of carbon filaments (200) and links to each other with last carbon filament (200); The second horizontal elargol (340) is perpendicular with the direction of the vertical elargol with second of carbon filament (200) (320), and an end links to each other with the second vertical elargol (320), and the other end then passes a plurality of carbon filaments (200) and links to each other with first carbon filament (200).The first horizontal elargol (330) and the second horizontal elargol (340) can be installed several according to the length of adorning carbon filament (200).The second horizontal elargol (340) must be installed between two first horizontal elargol (330), makes carbon filament (200) energising.Horizontal elargol directly sends the power supply of vertical elargol transmission to carbon filament (200), the effect of performance limb.
The first horizontal elargol (330) and the second horizontal elargol (340) are installed as described above, the first horizontal elargol (330) and the second horizontal elargol (340) are divided into plurality of units (210) according to the method that vertical (having adorned the direction of carbon filament (200)) keeps at a certain distance away and install with carbon filament.The spacing distance of the first horizontal elargol (330) and the second horizontal elargol (340) can be adjusted according to the unit are caloric value of calculating, but 0.1cm ~ 25cm preferably.
That is, an end of the first horizontal elargol (330) links to each other with the first vertical elargol (310), and the other end then links to each other with last carbon filament (200); One end of the second horizontal elargol (340) links to each other with the second vertical elargol (320), and the other end then links to each other with first carbon filament (200); This mode is divided into independently a plurality of unit (210) with carbon filament (200).
For example, if after 5 carbon filaments (200) are installed 2 first horizontal elargol (330) and 2 second horizontal elargol (340) are installed again, carbon filament (200) will be split into 15 unit (210) so.Can form 5 unit (210) with first a horizontal elargol (330) and a horizontal elargol, vertical horizontal elargol of (installation direction of carbon filament (200)) every generation will increase 5 independently unit (210) newly then.
Copper coin (400) is installed with the equal length lamination in the first vertical elargol with second of vertical elargol (310) (320) top.The effect of copper coin (400) is to receive power supply to supply with, and will be supplied to the power delivery of copper coin (400) to give vertical elargol.
Second flat board (500) is the flat board measure-alike with first flat board (100), and the below links to each other with first flat board (100) top, and fixing internal carbon filament (200), elargol (300) and copper coin (400) make it place the tram.Second flat board (500) keeps at a certain distance away a plurality of carbon filaments (200) are housed, and is big with the contact area of first flat board (100), has better durability than the existing mode of comprehensive coating carbon.
Second flat board (500) plays the lid effect of Electric radiant Heating Film (10), and all material that can satisfy desirable strength all can use, but preferably uses plastic packaging film (laminating film).
As mentioned above, Electric radiant Heating Film of the present invention (10) is as long as supply power supply, and each separate unit (210) just heating can be warmed oneself.
If the first vertical elargol (310) leads to (+) electricity, (+) electricity will be mobile to the first horizontal elargol (330) by the first vertical elargol (310), gives carbon filament (200) supply (+) that contacts with the above-mentioned first horizontal elargol (330); If the second vertical elargol (320) leads to (-), (-) electricity will be mobile to the second horizontal elargol (340) by the second vertical elargol (320), give carbon filament (200) supply that contacts with the above-mentioned second horizontal elargol (340) (-) electricity, give each separate unit (210) power supply in this way.That is, the opposite electric weight that the first vertical elargol with second of vertical elargol (310) (320) will receive separately transmits according to the method described above, makes each separate unit of carbon filament (200) (210) heating then.
Each separate unit of the present invention (210) has used ptc material, has the characteristic of following the peripheral temperature resistance value also to change.That is, unit (210) resistance value when peripheral temperature rises will raise, and power consumption source (W) will reduce, thereby caloric value also can reduce; Resistance value will reduce when opposite temperature reduced, and power consumption source (W) will increase, thereby caloric value also can increase.Because of These characteristics, concentrate even stack thing generation heat in the top, certain position of Electric radiant Heating Film (10), also can prevent superheating phenomenon by automatic temperature-control; And than other local cool positions heat is put together automatically, thus make bulk temperature remain on certain level, the feature of Electric radiant Heating Film of the present invention that Here it is (10).
Be the experimental example that every square metre of power consumption of Electric radiant Heating Film of the present invention (10) is experimentized below.
The size of first flat board (100): 0.5 ㎡ (0.5m X 1.0m);
The width of carbon filament (200): 21mm; Spacing distance between the carbon filament (200): 10.5m; The quantity of carbon filament (200): 13
Consume electric power: AC 220V;
Testing agency: (strain) Korea S Electric radiant Heating Film; Detect people: Li Zhouye (transliteration).
Table 1 and table 2 are that the spacing of the first horizontal elargol (330) and the second horizontal elargol (340) is the experiment case of 2.5cm.
Table 3 and table 4 are that the spacing of the first horizontal elargol (330) and the second horizontal elargol (340) is the experiment case of 7.5cm.
[table 1]
The experiment date: February 2 (fine) in 2012, humidity: 23%, temperature: 2.8 ℃.
Figure 19599DEST_PATH_IMAGE001
[table 2]
Experiment period: February 5 (fine) in 2012, humidity: 27%, temperature: 6.3 ℃.
Figure 75279DEST_PATH_IMAGE002
[table 3]
The experiment date: February 2 (fine) in 2012, humidity: 23%, temperature: 2.8 ℃.
Figure 829609DEST_PATH_IMAGE003
[Fig. 4]
The experiment date: February 5 (fine) in 2012, humidity: 27%, temperature: 6.3 ℃.
Figure 133332DEST_PATH_IMAGE004
Above-mentioned example is although understand the case study on implementation accurately that utilizes the Electric radiant Heating Film of separate unit control temperature based on of the present invention, but this only is a case study on implementation, technological thought of the present invention, structure, effect are not subjected to the restriction of above-mentioned example, and the scope of technological thought of the present invention is not subjected to the restriction of the explanation of accompanying drawing or reference diagram.In addition, in order to realize the purpose identical with the present invention, the inventive concept that the present invention proposes and case study on implementation may become the basis of revising or designing other structures, and may be used by those skilled in the art, but the equivalent construction of the modification that those skilled in the art makes or change is also in the described scope of claim of the present invention.In not exceeding the described invention thought of claim of the present invention or scope, can carry out various variations, replacement and change to the present invention.

Claims (3)

1. utilize the tabular heating Electric radiant Heating Film of carbon, described Electric radiant Heating Film is to utilize the Electric radiant Heating Film of separate unit control temperature, it is characterized in that this Electric radiant Heating Film comprises:
Dimetric tabular first flat board (100);
A plurality of carbon filaments (200) of installing at regular intervals in above-mentioned first flat board (100) top with elongate in shape;
In a plurality of above-mentioned carbon filaments (200), the extreme direction from first above-mentioned carbon filament (200) to above-mentioned first flat board (100) is isolated the first vertical elargol (310) that certain distance is installed; The second vertical elargol (320) that the other end direction to above-mentioned first flat board (100) is installed at interval by certain distance from above-mentioned last carbon filament (200) in a plurality of above-mentioned carbon filaments (200); Vertically arranged with the direction of the above-mentioned first vertical elargol (310) with above-mentioned carbon filament (200), one end and the above-mentioned first vertical elargol (310) be the company of knot mutually, and the other end then passes the first horizontal elargol (330) that a plurality of above-mentioned carbon filaments (200) link to each other with above-mentioned last carbon filament (200); Vertically arranged with the direction of the above-mentioned second vertical elargol (320) with above-mentioned carbon filament (200), one end links to each other with the above-mentioned second vertical elargol (320), and the other end then passes the elargol (300) that the second horizontal elargol (340) that a plurality of above-mentioned carbon filaments (200) link to each other with above-mentioned first carbon filament (200) forms;
At the above-mentioned first vertical elargol (310) and the copper coin of installing with the equal length lamination respectively above the above-mentioned second vertical elargol (320) (400);
, below measure-alike with above-mentioned first flat board (100) links to each other with above-mentioned first flat board (100) top, and second flat board (500) of several carbon filaments (200), above-mentioned elargol (300) and above-mentioned copper coin (400) can be loaded onto in inside.
2. the Electric radiant Heating Film of utilizing separate unit control temperature according to claim 1 is characterized in that the spacing of the above-mentioned first horizontal elargol (330) and the above-mentioned second horizontal elargol (340) is 0.1cm ~ 25cm.
3. the Electric radiant Heating Film of utilizing separate unit control temperature according to claim 1 is characterized in that the width of above-mentioned carbon filament (200) is 0.1cm ~ 25cm.
CN2013100402166A 2012-02-29 2013-02-01 A heating film that can be controlled by an independent cell Pending CN103298170A (en)

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KR101619101B1 (en) * 2015-07-03 2016-05-10 주식회사 지티이 Icicle preventing heating pad
KR101619103B1 (en) * 2015-07-03 2016-05-10 주식회사 지티이 Ice preventing heating pad
KR101846242B1 (en) * 2015-11-02 2018-04-06 주식회사 지티이 Ice preventing mat and manufacturing method thereof
KR102133343B1 (en) 2019-09-17 2020-07-13 (주)더블류앤디홀딩스 Efficiency improvement of ptc heating film and manufacture method
KR102367769B1 (en) * 2020-05-25 2022-02-28 주식회사 경동엠텍 Foldable heating mat using planar heater
KR102619550B1 (en) 2021-06-25 2023-12-29 나재훈 Apparatus and method of manufacturing nano-copper plane heater element with positive temperature coefficient
KR102619545B1 (en) 2021-06-25 2023-12-29 나재훈 Apparatus and method of manufacturing plane heater element with positive temperature coefficient
KR102370111B1 (en) 2021-08-31 2022-03-04 (주)트윈나노 Fixed temperature planar heating element for container

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Application publication date: 20130911