CN103293166A - Fluorescent image detection device of vehicle sealing piece coating - Google Patents

Fluorescent image detection device of vehicle sealing piece coating Download PDF

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Publication number
CN103293166A
CN103293166A CN2013102694582A CN201310269458A CN103293166A CN 103293166 A CN103293166 A CN 103293166A CN 2013102694582 A CN2013102694582 A CN 2013102694582A CN 201310269458 A CN201310269458 A CN 201310269458A CN 103293166 A CN103293166 A CN 103293166A
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camera
fixed head
workpiece
worktable
backboard
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CN2013102694582A
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CN103293166B (en
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陆恩斌
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Huayu Cooper Standard Sealing Systems Co Ltd
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Huayu Cooper Standard Sealing Systems Co Ltd
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Abstract

The invention discloses a fluorescent image detection device of a vehicle sealing piece coating. The fluorescent image detection device comprises a base, a working table, a control system and an image pickup system, wherein the control system comprises a control cabinet, a display, a mark controller and a mark printing head; the image pickup system comprises an image pickup cabinet, a camera lifting mechanism, a camera, a scale and an ultraviolet lamp; the working table is positioned on the base; a hollow rectangular frame is arranged on one side of the rear part of the table surface of the working table; a transverse rod is connected to two columns on the left side of the rectangular frame; a workpiece installation mechanism is arranged in the front part of the table surface of the working table; the control cabinet is arranged on the rectangular frame; the image pickup cabinet is arranged on the other side of the rear part of the table surface of the working table. The fluorescent image detection device of the vehicle sealing piece coating can detect the production defects of a surface coating of a sealing piece, can timely give an alarm to the production defects of the surface coating of the sealing piece, and can mark the defects.

Description

A kind of fluoroscopic image pick-up unit of automotive sealant coating
Technical field
The present invention relates to a kind of fluoroscopic image pick-up unit, be specifically related to a kind of fluoroscopic image pick-up unit of automotive sealant coating.
Background technology
Along with developing of automobile industry, particularly automobile is to the popularizing of masses, and the security of automobile and comfortableness require more and more to cause people's attention.The seal that automobile is used has its unique requirement in performance, coating technology can change the seal performance, the performance requirement of seal surface coating also is different from other products, the quality of seal surface coating directly influences the quality of seal product, uses water white transparency coating can improve the cooperation of seal product and adjacent parts as the coating of seal surface.The coating on automotive sealant surface comprises finish coating and aqua coating, the finish coating of seal surface and aqua coating may exist the production defective to mainly contain the coating skewness, breakpoint appears, the surface that has does not have coating etc., and especially the production defective of aqua coating lacks effective pick-up unit.In the reagent of water white transparency aqua coating or finish coating, add fluorescer, fluoroscopic image by the ultraviolet light source illumination can detect the defective of the coating of seal surface, but does not have suitable fluoroscopic image pick-up unit to detect the production defective of seal surface coating at present.
Summary of the invention
The fluoroscopic image pick-up unit that the objective of the invention is to overcome the defective of prior art and a kind of automotive sealant coating is provided, can detect the production defective of seal surface fluoresent coating, production defective to the seal surface fluoresent coating is in time reported to the police, and can mark at fault location, prevent that defective automotive sealant product from coming into the market.
The technical scheme that realizes above-mentioned purpose is: a kind of fluoroscopic image pick-up unit of automotive sealant coating, comprise pedestal, worktable, control system and camera system, described control system comprises switch board, display, marking of control device and mark printhead, described camera system comprises elevating mechanism, camera, scale and the uviol lamp of shooting cabinet, camera, wherein:
Described worktable is positioned on the described pedestal, and a side at the rear portion of the table top of described worktable is installed the rectangular frame of a hollow, connects a cross bar on two pillars on the limit, left side of described rectangular frame;
The front portion of the table top of described worktable is provided with the installing mechanism of workpiece;
Described switch board is installed on the described rectangular frame, described display is installed on the outside surface of front panel of described switch board and is electrically connected with controller in the described switch board, described marking of control device is installed in the described rectangular frame and is electrically connected with controller in the described switch board, and described mark printhead is suspended on the top of described workpiece by described cross bar and is electrically connected with described marking of control device;
Described shooting cabinet is installed in the opposite side at rear portion of the table top of described worktable, described shooting cabinet comprises a light excluding shutter and a transverse slat, the upper end of described light excluding shutter is installed in the front end of the top board of described shooting cabinet in the mode that opens and closes up and down, described transverse slat is placed in the inside of shooting cabinet, the shooting cabinet is separated into, the bottom, the elevating mechanism of described camera is installed in the top of described shooting cabinet, described camera is installed on the elevating mechanism of described camera and is electrically connected with controller in the described switch board, described scale is installed in the next door of the elevating mechanism of described camera, and described uviol lamp is installed in the bottom of described shooting cabinet in the mode of the top that is positioned at described workpiece.
In the fluoroscopic image pick-up unit of above-mentioned automotive sealant coating, the elevating mechanism of described camera comprises column, first fixed head, second fixed head, guidepost, screw mandrel and adjusting knob, wherein:
Described column is installed in the top of described shooting cabinet;
Described first fixed head and second fixed head linking to each other with described column one on the other;
The top of described guidepost is fixed on described first fixed head, and the bottom of described guidepost is fixed on described second fixed head;
The upper and lower end of described screw mandrel one to one with described first fixed head, second fixed head is rotating links to each other;
Described adjusting knob is installed in the upper end of described screw mandrel, and is positioned at the upper surface of described first fixed head;
Described scale is installed on the front surface of described column;
Described camera and described wire rod thread socket, and a side of described camera connects the pointer of the described scale of a sensing.
In the fluoroscopic image pick-up unit of above-mentioned automotive sealant coating, the installing mechanism of described workpiece comprises front apron, backboard, some live-rollers and some gear wheels, wherein:
The tandem front portion that laterally is installed in the table top of described worktable of described front apron and backboard;
Described some live-rollers all are connected across between described front apron and the backboard;
Described some gear wheels are arranged on the both sides of the described workpiece of the below that is positioned at described uviol lamp.
In the fluoroscopic image pick-up unit of above-mentioned automotive sealant coating, described light excluding shutter is box door, and the bottom of described light excluding shutter arranges one and the suitable breach of the height of the height of described front apron, backboard and the width between described front apron and the backboard.
In the fluoroscopic image pick-up unit of above-mentioned automotive sealant coating, the installing mechanism of described workpiece also comprises for the governor motion of regulating the distance between front apron, the backboard, described adjustment structure is one to be arranged on the screw body of described front apron lower end, and by location of workpiece adjusting knob rotary screw rod mechanism, described location of workpiece adjusting knob is positioned at the front side of described worktable.
The fluoroscopic image pick-up unit beneficial effect compared with prior art of automotive sealant coating of the present invention is: the height of camera can be regulated, production defective that can detection of dynamic seal surface coating, production defective to the seal surface coating is in time reported to the police, and can mark at fault location, prevent that defective automotive sealant product from coming into the market.
Description of drawings
Fig. 1 is perspective view of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is the local enlarged diagram of A part among Fig. 2;
Fig. 4 is side view of the present invention;
Fig. 5 is the local enlarged diagram of B part among Fig. 4.
Embodiment
In order to make those skilled in the art can understand technical scheme of the present invention better, the invention will be further described below in conjunction with accompanying drawing.
See also Fig. 1, Fig. 2 and Fig. 4, embodiments of the invention, a kind of fluoroscopic image pick-up unit of automotive sealant coating, comprise pedestal 1, worktable 2, control system and camera system, control system comprises switch board 3, display 4, marking of control device 5 and mark printhead 6, and camera system comprises elevating mechanism 8, camera 9, scale 10 and the uviol lamp 11 of shooting cabinet 7, camera.
Worktable 2 is positioned on the pedestal 1, and a side at the rear portion of the table top of worktable 2 is installed the rectangular frame 21 of a hollow, connects a cross bar 22 on two pillars on the limit, left side of rectangular frame 21; The front portion of the table top of worktable 2 is provided with the installing mechanism of workpiece 12.Switch board 3 is installed on the rectangular frame 21, display 4 is installed on the outside surface of front panel of switch board 3 and is electrically connected with controller in the switch board 3, marking of control device 5 is installed in the rectangular frame 21 and is electrically connected with controller in the switch board 3, marking of control device 5 is positioned at the below of switch board 3, and mark printhead 6 is suspended on the top of workpiece 12 by cross bar 22 and is electrically connected with marking of control device 5.Shooting cabinet 7 is installed in the opposite side at rear portion of the table top of worktable 2, shooting cabinet 7 comprises a light excluding shutter 71 and a transverse slat 72, the upper end of light excluding shutter 71 is installed in the front end of the top board of described shooting cabinet 7, light excluding shutter 71 can open and close up and down, transverse slat 72 is placed in the inside of shooting cabinet 7, makes shooting cabinet 7 be separated into the upper and lower part; The elevating mechanism 8 of camera is installed in the top of shooting cabinet 7, camera 9 is installed on the elevating mechanism 8 of camera and is electrically connected with controller in the switch board 3, scale 10 is installed in the next door of the elevating mechanism 8 of camera, and uviol lamp 11 is installed in the bottom of shooting cabinet 3 in the mode of the top that is positioned at workpiece 12.
See also Fig. 3 again, in the present embodiment, the elevating mechanism 8 of camera comprises column 81, first fixed head 82, second fixed head 83, guidepost 84, screw mandrel 85 and adjusting knob 86.Column 81 is installed in the top of shooting cabinet 7; First fixed head 82 and second fixed head 83 linking to each other with column 81 one on the other; The top of guidepost 84 is fixed on first fixed head 82, and the bottom of guidepost 84 is fixed on second fixed head 83; The upper and lower end of screw mandrel 85 one to one with first fixed head 82,83 rotating linking to each other of second fixed head; Adjusting knob 86 is installed in the upper end of screw mandrel 85, and is positioned at the upper surface of first fixed head 82, rotates adjusting knob 86 and can regulate camera 9 up or down; Scale 10 is installed on the front surface of column 81; Camera 9 and screw mandrel 85 screw thread sockets, and a side of camera 9 connects the pointer of a sensing scale 10.
See also Fig. 1 and Fig. 5 again, in the present embodiment, the installing mechanism of workpiece comprises front apron 131, backboard 132, some live-rollers 133 and some gear wheels 134.Front apron 131 and the backboard 132 tandem front portions that laterally are installed in the table top of worktable 2; Some live-rollers 133 all are connected across between described front apron and the backboard, lay workpiece 12 on some live-rollers 133; Some gear wheels 134 are arranged on the both sides of the workpiece 12 of the below that is positioned at uviol lamp 11.Preferably, the front apron 131 of the installing mechanism of workpiece, backboard 132 are divided into two groups of baffle plates, one group of baffle plate is installed in the side of front portion of the table top of worktable 2, another group baffle plate be installed in worktable 2 table top the front portion opposite side and be positioned at the below of uviol lamp 11, every group of baffle plate includes front apron and backboard, two groups front apron is on same horizontal line, and the backboard of two groups of group baffle plates is on same horizontal line.Some gear wheels 134 are installed between the some live-rollers below the uviol lamp 11.
See also Fig. 1 again, preferably, light excluding shutter 71 is box door, the bottom of described light excluding shutter arranges one and the suitable breach of the height of the height of described front apron 131, backboard 132 and the width between front apron 131 and the backboard 132, after light excluding shutter 71 downward closures, form the camera bellows detection architecture of the fluoroscopic image of a detection seal surface coating.
Preferably, the installing mechanism of workpiece also comprises for the governor motion of regulating the distance between front apron 131, the backboard 132, adjustment structure is one to be arranged on the screw body of front apron 131 lower ends, and by location of workpiece adjusting knob 135 rotary screw rod mechanisms, location of workpiece adjusting knob 135 is positioned at the front side of worktable 2.
The principle of work of the fluoroscopic image pick-up unit of automotive sealant coating of the present invention is: rotate the height that adjusting knob is regulated camera up or down, the light illumination workpiece of uviol lamp is the fluoroscopic image of automotive sealant surface coating, the camera collection fluoroscopic image, and fluoroscopic image passed to controller in the switch board, controller in the switch board passes through the binary conversion treatment to the pixel of fluoroscopic image, detect the production defective of automotive sealant surface coating, when the coating skewness occurring, breakpoint appears, when the surface that has does not have production defectives such as coating, controller in the switch board sends alerting signal and reports to the police, and by marking of control device control mark printhead the position mark of production defective is being arranged, convenient identification.Display can show various duties and the warning message of fluoroscopic image pick-up unit.
In this enforcement, the model of the controller in the switch board is the image system CCD of Keyemce company high-speed controller CV5001, the model of marking of control device is the LP7000+ of intermac company, the model of mark printhead is intermac company's T 3-L2, camera adopts is that the model of Keyemce company image system is high-speed color CCD (the Charge-coupled Device of CV-035C, electric charge coupling original paper, also claim ccd image sensor) and model be the combination of the CCTV camera lens (Closed Circuit Television, cctv surveillance camera lens) of CV-L16.
In sum, the fluoroscopic image pick-up unit of automotive sealant coating of the present invention, production defective that can detection of dynamic seal surface coating, production defective to the seal surface coating is in time reported to the police, and can mark at fault location, prevent that defective automotive sealant product from coming into the market.
Above embodiment is only for the usefulness that the present invention is described, but not limitation of the present invention, person skilled in the relevant technique, under the situation that does not break away from the spirit and scope of the present invention, can also make various conversion or modification, therefore all technical schemes that are equal to also should belong to category of the present invention, should be limited by each claim.

Claims (5)

1. the fluoroscopic image pick-up unit of an automotive sealant coating, it is characterized in that, comprise pedestal, worktable, control system and camera system, described control system comprises switch board, display, marking of control device and mark printhead, described camera system comprises elevating mechanism, camera, scale and the uviol lamp of shooting cabinet, camera, wherein:
Described worktable is positioned on the described pedestal, and a side at the rear portion of the table top of described worktable is installed the rectangular frame of a hollow, connects a cross bar on two pillars on the limit, left side of described rectangular frame;
The front portion of the table top of described worktable is provided with the installing mechanism of workpiece;
Described switch board is installed on the described rectangular frame, described display is installed on the outside surface of front panel of described switch board and is electrically connected with controller in the described switch board, described marking of control device is installed in the described rectangular frame and is electrically connected with controller in the described switch board, and described mark printhead is suspended on the top of described workpiece by described cross bar and is electrically connected with described marking of control device;
Described shooting cabinet is installed in the opposite side at rear portion of the table top of described worktable, described shooting cabinet comprises a light excluding shutter and a transverse slat, the upper end of described light excluding shutter is installed in the front end of the top board of described shooting cabinet in the mode that opens and closes up and down, described transverse slat is placed in the inside of shooting cabinet, the shooting cabinet is separated into, the bottom, the elevating mechanism of described camera is installed in the top of described shooting cabinet, described camera is installed on the elevating mechanism of described camera and is electrically connected with controller in the described switch board, described scale is installed in the next door of the elevating mechanism of described camera, and described uviol lamp is installed in the bottom of described shooting cabinet in the mode of the top that is positioned at described workpiece.
2. the fluoroscopic image pick-up unit of automotive sealant coating according to claim 1 is characterized in that, the elevating mechanism of described camera comprises column, first fixed head, second fixed head, guidepost, screw mandrel and adjusting knob, wherein:
Described column is installed in the top of described shooting cabinet;
Described first fixed head and second fixed head linking to each other with described column one on the other;
The top of described guidepost is fixed on described first fixed head, and the bottom of described guidepost is fixed on described second fixed head;
The upper and lower end of described screw mandrel one to one with described first fixed head, second fixed head is rotating links to each other;
Described adjusting knob is installed in the upper end of described screw mandrel, and is positioned at the upper surface of described first fixed head;
Described scale is installed on the front surface of described column;
Described camera and described wire rod thread socket, and a side of described camera connects the pointer of the described scale of a sensing.
3. the fluoroscopic image pick-up unit of automotive sealant coating according to claim 1 is characterized in that, the installing mechanism of described workpiece comprises front apron, backboard, some live-rollers and some gear wheels, wherein:
The tandem front portion that laterally is installed in the table top of described worktable of described front apron and backboard;
Described some live-rollers all are connected across between described front apron and the backboard;
Described some gear wheels are arranged on the both sides of the described workpiece of the below that is positioned at described uviol lamp.
4. the fluoroscopic image pick-up unit of automotive sealant coating according to claim 3, it is characterized in that, described light excluding shutter is box door, and the bottom of described light excluding shutter arranges one and the suitable breach of the height of the height of described front apron, backboard and the width between described front apron and the backboard.
5. the fluoroscopic image pick-up unit of automotive sealant coating according to claim 3, it is characterized in that, the installing mechanism of described workpiece also comprises for the governor motion of regulating the distance between front apron, the backboard, described adjustment structure is one to be arranged on the screw body of described front apron lower end, and by location of workpiece adjusting knob rotary screw rod mechanism, described location of workpiece adjusting knob is positioned at the front side of described worktable.
CN201310269458.2A 2013-06-28 2013-06-28 Fluorescent image detection device of vehicle sealing piece coating Active CN103293166B (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN104588270A (en) * 2014-12-30 2015-05-06 广东旭业光电科技股份有限公司 Method capable of quickly detecting lens missing glue
CN106044307A (en) * 2016-07-19 2016-10-26 马春阳 Device and method for processing material strips
CN108152146A (en) * 2017-12-15 2018-06-12 中国兵器科学研究院宁波分院 A kind of organic coating flexibility quantitative testing device
CN113832727A (en) * 2021-10-27 2021-12-24 福建骏源纺织有限公司 Preparation method of high-strength polyester fabric
CN114076763A (en) * 2020-08-18 2022-02-22 马格纳斯泰尔汽车技术两合公司 Method for testing protective layer

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CN203324203U (en) * 2013-06-28 2013-12-04 申雅密封件有限公司 Fluorescence image detection device for coating of sealing element of automobile

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JP2005030926A (en) * 2003-07-04 2005-02-03 Kobe Steel Ltd Method for detecting marking position and its device
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104588270A (en) * 2014-12-30 2015-05-06 广东旭业光电科技股份有限公司 Method capable of quickly detecting lens missing glue
CN106044307A (en) * 2016-07-19 2016-10-26 马春阳 Device and method for processing material strips
CN108152146A (en) * 2017-12-15 2018-06-12 中国兵器科学研究院宁波分院 A kind of organic coating flexibility quantitative testing device
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CN114076763A (en) * 2020-08-18 2022-02-22 马格纳斯泰尔汽车技术两合公司 Method for testing protective layer
CN113832727A (en) * 2021-10-27 2021-12-24 福建骏源纺织有限公司 Preparation method of high-strength polyester fabric

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