CN103286517A - Ultrasonic metal surface processing device for blade - Google Patents
Ultrasonic metal surface processing device for blade Download PDFInfo
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- CN103286517A CN103286517A CN2013100334347A CN201310033434A CN103286517A CN 103286517 A CN103286517 A CN 103286517A CN 2013100334347 A CN2013100334347 A CN 2013100334347A CN 201310033434 A CN201310033434 A CN 201310033434A CN 103286517 A CN103286517 A CN 103286517A
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- ultrasonic wave
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Abstract
The invention provides an ultrasonic metal surface processing device for a blade, which comprises a taper shank, a first ultrasonic tool, a second ultrasonic tool, and a moving mechanism, wherein guide rails are arranged at the big end of the taper shank; the first ultrasonic tool and the second ultrasonic tool are mounted on the guide rails; and the moving mechanism is connected between the first ultrasonic tool and the second ultrasonic tool. The ultrasonic metal surface processing device is provided with the two ultrasonic tools which are connected by the moving mechanism, and can move simultaneously; the distance between the two ultrasonic tools can be automatically adjusted by the moving mechanism; and the two tools are in floating forms during surface processing; external forces of the two tools on the blade are offset; and the blade is free from the effect of the external forces, so that the problem of blade deformation during the processing is solved well, the ultrasonic processing in an optimal state is ensured, and the surface quality of the blade is improved.
Description
Technical field
The present invention relates to a kind ofly for the device that blade surface is carried out ultrasonic wave processing, belong to the ultrasonic metal surface processing technique field.
Background technology
Blade all can be used on a lot of plant equipment, and as various pump classes, fan, steam turbine, the hydraulic turbine, aero-engine and screw etc., its blade profile partly is the working portion of blade.The blade profile of blade is on-plane surface both, the also non-face of cylinder, but irregular curved surface.The crudy of blade surface (precision, hardness and texture requirement etc.) is to important indicators such as the operational efficiency of equipment, service life important influence all.
Vane foil processes by Digit Control Machine Tool, and a plurality of coordinates of the main shaft of Digit Control Machine Tool and workbench are done linear moving interpolation simultaneously, makes cutter space tracking feed on request, finishes corresponding complex-curved processing.The phenomenon of cutter or lifts in process, can occur falling, influence the machining accuracy of blade surface.
Can obtain low roughness value and high manufacturing accuracy and ultrasonic wave processing is carried out in the metal surface, and have efficient height, characteristics that cost is low.Ultrasonic wave processing to the metal surface is finished by the ultrasonic wave cutter, different ultrasonic wave cutters can be processed difform surface, the ultrasonic wave cutter can be directly installed on the main shaft or knife rest of corresponding lathe, or be installed on the supersonic machining apparatus, under the drive of lathe supersonic machining apparatus, finish the ultrasonic wave processing to the metal works surface.The ultrasonic wave cutter also can be installed in the tool magazine of machining center or CNC milling machine as other cutter, as Chinese patent literature CN102259271A disclosed " installation method of a kind of ultrasonic wave cutter on lathe ", use the same with other cutter carried out ultrasonic wave processing to surface of the work.
But because the complexity of spoon of blade, the thickness of blade is generally all less, poor rigidity, add to be easy to man-hour produce and be out of shape, existing ultrasonic wave process tool or device can not directly be processed blade surface expeditiously, also can't guarantee the ultrasonic wave crudy.
Summary of the invention
The present invention is directed to the deficiency that existing blade exists aspect ultrasonic wave processing, the blade ultrasonic metallic surface processing device that provide a kind of and can guarantee the blade processing quality, prevents from being out of shape, working (machining) efficiency is high.
Blade ultrasonic metallic surface processing device of the present invention, by the following technical solutions:
This device, comprise taper shank, the first ultrasonic wave cutter, second ultrasonic wave cutter and the travel mechanism, the big end of taper shank is provided with guide rail, and the first ultrasonic wave cutter and the second ultrasonic wave cutter are installed on the guide rail, is connected with travel mechanism between the first ultrasonic wave cutter and the second ultrasonic wave cutter.
The two ends that are positioned at guide rail on the pedestal are provided with guiding mechanism, and this guiding mechanism comprises to be adjusted seat and adjust screw rod, adjusts seat and is fixed on the pedestal, adjusts screw rod and is connected on the adjustment seat.
Between the first ultrasonic wave cutter and the second ultrasonic wave cutter, be provided with limited block on the taper shank, to guarantee that two ultrasonic wave cutters can not contact when being worked into the edge of blade.
The present invention arranges two ultrasonic wave cutters, and connect by travel mechanism, two ultrasonic wave cutters can move simultaneously, distance between the two can be adjusted automatically by travel mechanism, and two cutters are relocatable form in the Surface Machining process, and the external force that blade produces is cancelled each other, blade is not influenced by external force, well solved in the problem that adds the deformable blade in man-hour, guaranteed that ultrasonic wave processing carries out in the best condition, improved the surface quality of blade.
Description of drawings
Fig. 1 is perspective view of the present invention.
Fig. 2 is sectional structure schematic diagram of the present invention.
Among the figure: 1, taper shank, 2, cylinder, 3, piston, 4, first connecting plate, 5, limited block, 6, the first ultrasonic wave cutter, 7, blade, 8, the second ultrasonic wave cutter, 9, second connecting plate, 10, slide block, 11, guide rail, 12, adjust seat, 13, pedestal, 14, adjust screw rod, 15, locking nut, 16, block.
The specific embodiment
As shown in drawings, blade ultrasonic metallic surface processing device of the present invention mainly comprises taper shank 1, guide rail 11, the first ultrasonic wave cutter 6, the second ultrasonic wave cutter 8 and cutter travel mechanism.The big end of taper shank 1 is connected on the pedestal 13, and pedestal 13 is provided with guide rail 11.Taper shank 1 is connected on the pedestal 13, is for the ease of processing, and pedestal 13 and taper shank 1 also can as a whole (being referred to as taper shank).The first ultrasonic wave cutter 6 and the second ultrasonic wave cutter 8 are installed on the guide rail 11 by slide block 10 separately, and the first ultrasonic wave cutter 6 and the second ultrasonic wave cutter 8 can be mobile at guide rail 11.The two ends that are positioned at guide rail 11 at pedestal 13 are provided with guiding mechanism, and the effect of this guiding mechanism is to adjust the distance between the first ultrasonic wave cutter 6 and the second ultrasonic wave cutter 8 and cutter landing from the guide rail 11 when preventing from not working when the blade of processing different-thickness.This guiding mechanism comprises to be adjusted seat 12 and adjusts screw rod 14, adjusting seat 12 is fixed on the pedestal 13, adjusting screw rod 14 adjusts on the seat 12 by being threaded in, adjusting screw rod 14 by rotation moves it and reaches the adjustment purpose, adjust the back by locking nut 15 lockings, when the ultrasonic wave cutter moved, the block 16 of its bottom withstands on adjusted screw rod 14 ends.Between the first ultrasonic wave cutter 6 and the second ultrasonic wave cutter 8, be provided with this limited block 5 of limited block 5(on the pedestal 13 can be as a whole, also can be divided into two parts, so that processing), the effect of limited block 5 is to guarantee that two ultrasonic wave cutters can not contact when being worked into the edge of blade 7.The first ultrasonic wave cutter 6 and the second ultrasonic wave cutter 8 can arrange as shown in drawings at an angle, also symmetric arrangement linearly.
Be provided with travel mechanism between the first ultrasonic wave cutter 6 and the second ultrasonic wave cutter 8.Concrete structure is, on the slide block of the slide block of the first ultrasonic wave cutter 6 and the second ultrasonic wave cutter 8, first connecting plate 4 and second connecting plate 9 are installed respectively, travel mechanism adopts cylinder 2, and cylinder 2 is installed on first connecting plate 4, and the piston 3 of cylinder 2 is connected with second connecting plate 9.Travel mechanism also can adopt structures such as hydraulic cylinder, spiral travel mechanism, electric rod.
The concrete application process of said apparatus is as described below:
By taper shank 1 whole device is installed on the main shaft of four above CNC milling machines.On the numerical control rotating platform on the CNC milling machine workbench, and blade 7 is between the first ultrasonic wave cutter 6 and the second ultrasonic wave cutter 8 blade 7 clampings.Adjust distance between the first ultrasonic wave cutter 6 and the second ultrasonic wave cutter 8 by travel mechanism, make both two surface contacts relative with blade 7 respectively, and in the ultrasonic wave process, apply certain pressure.Blade 7 is pressed the running orbit operation with the numerical control rotating platform rotation and with the CNC milling machine workbench, and the ultrasonic wave cutter is moved up and down by the main shaft drive of CNC milling machine.Horizontal movement and the moving up and down of CNC milling machine main shaft of the rotatablely moving of numerical control rotating platform, CNC milling machine workbench combine, and make the ultrasonic wave cutter by the desired space tracking operation of blade surface, finish ultrasonic wave processing.Because two cutters are to float to connect, therefore the external force that in process blade is produced is cancelled each other, and blade is not influenced by external force, adds the man-hour blade and can not be out of shape.
Also can be installed on the main shaft of plain-milling machine or boring machine by taper shank 1, carry out ultrasonic wave processing simultaneously by two relative faces on 8 pairs of workpiece of the first ultrasonic wave cutter 6 and the second ultrasonic wave cutter.
The present invention is also applicable to the processing of other thin-walled parts.
Claims (3)
1. blade ultrasonic metallic surface processing device, comprise taper shank, the first ultrasonic wave cutter, second ultrasonic wave cutter and the travel mechanism, it is characterized in that: the big end of taper shank is provided with guide rail, the first ultrasonic wave cutter and the second ultrasonic wave cutter are installed on the guide rail, are connected with travel mechanism between the first ultrasonic wave cutter and the second ultrasonic wave cutter.
2. blade ultrasonic metallic surface processing device according to claim 1, it is characterized in that: the two ends that are positioned at guide rail on the described pedestal are provided with guiding mechanism, this guiding mechanism comprises to be adjusted seat and adjusts screw rod, adjusts seat and is fixed on the pedestal, adjusts screw rod and is connected on the adjustment seat.
3. blade ultrasonic metallic surface processing device according to claim 1, it is characterized in that: the big end of described taper shank is provided with limited block between the first ultrasonic wave cutter and the second ultrasonic wave cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310033434.7A CN103286517B (en) | 2013-01-29 | 2013-01-29 | Ultrasonic metal surface processing device for blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310033434.7A CN103286517B (en) | 2013-01-29 | 2013-01-29 | Ultrasonic metal surface processing device for blade |
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| Publication Number | Publication Date |
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| CN103286517A true CN103286517A (en) | 2013-09-11 |
| CN103286517B CN103286517B (en) | 2015-06-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310033434.7A Active CN103286517B (en) | 2013-01-29 | 2013-01-29 | Ultrasonic metal surface processing device for blade |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111451712A (en) * | 2020-05-27 | 2020-07-28 | 菏泽学院 | Ultrasonic machining equipment for blade |
| CN111570873A (en) * | 2020-05-27 | 2020-08-25 | 菏泽学院 | Blade ultrasonic metal surface machining device |
| CN112518229A (en) * | 2020-11-30 | 2021-03-19 | 张家港东艺超声有限公司 | Metal surface ultrasonic processing device and processing method |
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| WO2004046398A1 (en) * | 2002-11-19 | 2004-06-03 | Nippon Steel Corporation | Ultrasonic impact processing machine, and ultrasonic impact processing device |
| CN101244531A (en) * | 2008-03-26 | 2008-08-20 | 吉林大学 | Two-sided synchronous high-efficiency milling and casting machine tool for impeller vane |
| CN101503755A (en) * | 2009-03-12 | 2009-08-12 | 山东华云机电科技有限公司 | Numerical control supersonic machining apparatus for general lathe |
| CN101695819A (en) * | 2009-10-23 | 2010-04-21 | 东华大学 | Ultra-speed precise numerical control grinder facing rotary forming surface and grinding method thereof |
| CN102069223A (en) * | 2010-12-08 | 2011-05-25 | 西安交通大学 | Vertical machine tool structure for machining blade by using two cutters |
| CN202079438U (en) * | 2011-05-25 | 2011-12-21 | 赵显华 | Ultrasonic metal surface machining device for grinding machine |
-
2013
- 2013-01-29 CN CN201310033434.7A patent/CN103286517B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004046398A1 (en) * | 2002-11-19 | 2004-06-03 | Nippon Steel Corporation | Ultrasonic impact processing machine, and ultrasonic impact processing device |
| CN101244531A (en) * | 2008-03-26 | 2008-08-20 | 吉林大学 | Two-sided synchronous high-efficiency milling and casting machine tool for impeller vane |
| CN101503755A (en) * | 2009-03-12 | 2009-08-12 | 山东华云机电科技有限公司 | Numerical control supersonic machining apparatus for general lathe |
| CN101695819A (en) * | 2009-10-23 | 2010-04-21 | 东华大学 | Ultra-speed precise numerical control grinder facing rotary forming surface and grinding method thereof |
| CN102069223A (en) * | 2010-12-08 | 2011-05-25 | 西安交通大学 | Vertical machine tool structure for machining blade by using two cutters |
| CN202079438U (en) * | 2011-05-25 | 2011-12-21 | 赵显华 | Ultrasonic metal surface machining device for grinding machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111451712A (en) * | 2020-05-27 | 2020-07-28 | 菏泽学院 | Ultrasonic machining equipment for blade |
| CN111570873A (en) * | 2020-05-27 | 2020-08-25 | 菏泽学院 | Blade ultrasonic metal surface machining device |
| CN111451712B (en) * | 2020-05-27 | 2021-03-26 | 菏泽学院 | Ultrasonic machining equipment for blade |
| CN112518229A (en) * | 2020-11-30 | 2021-03-19 | 张家港东艺超声有限公司 | Metal surface ultrasonic processing device and processing method |
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| Publication number | Publication date |
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| CN103286517B (en) | 2015-06-03 |
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Effective date of registration: 20170405 Address after: Xinluo Avenue high tech Zone of Ji'nan City, Shandong province 250101 No. 1166 building 21 floor 1# building orsus Patentee after: Shandong Huayun Electro-Mechanic Science and Technology Co., Ltd. Address before: 250101 Ji'nan province high tech Development Zone, University Science and Technology Park, North District, D block, east of the ground floor, block, two Patentee before: Zhao Xianhua |