CN103277307A - Oil pump driving-controlling system for multifunctional drilling machine - Google Patents

Oil pump driving-controlling system for multifunctional drilling machine Download PDF

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Publication number
CN103277307A
CN103277307A CN2013101689303A CN201310168930A CN103277307A CN 103277307 A CN103277307 A CN 103277307A CN 2013101689303 A CN2013101689303 A CN 2013101689303A CN 201310168930 A CN201310168930 A CN 201310168930A CN 103277307 A CN103277307 A CN 103277307A
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China
Prior art keywords
oil pump
frequency
pump driving
controller
variable frequency
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CN2013101689303A
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CN103277307B (en
Inventor
徐降芬
王琦郑
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CHTC Jove Heavy Industry Co Ltd
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CHTC Jove Heavy Industry Co Ltd
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Abstract

The invention discloses an oil pump driving-controlling system for a multifunctional drilling machine, which is connected with a hydraulic system of the drilling machine and comprises a controller, a frequency changer, a variable frequency motor and an oil pump, wherein the controller sends a variable frequency adjusting signal to the frequency changer; and the frequency changer receives the variable frequency adjusting signal and adjusts the frequency of a working power supply of the variable frequency motor according to the variable frequency adjusting signal, so that the rotation speed of the variable frequency motor is changed and further the output flow rate of the oil pump which is connected with the variable frequency motor is changed. The oil pump driving-controlling system has the advantages that the multifunctional drilling machine has a soft starting-stopping mode by changing the oil pump driving mode, so that the impact current does not exist and the stepless speed regulation can be realized; and compared with the prior art, the oil pump driving-controlling system has the advantages that the working performance is obviously improved, the fault rate is low, the equipment operation cost is low, the energy consumption is small, and the energy-saving effect is obvious.

Description

A kind of multifunctional drill oil pump driving control system
Technical field
The present invention relates to engineering machinery field, particularly relate to a kind of oil pump driving control system that integrates the multifunctional drill of long-spiral drilling machine, rotary drilling rig, hydraulic vibration driver.
Background technique
At present, in the piling machinery industry, long-spiral drilling machine, rotary drilling rig, hydraulic vibration driver etc. are several machines commonly used, mostly those are several is to adopt common three phase alternating current motor to remove to drive the oil pump power mechanism and then power source is provided, but because this power mechanism is permanent torque system, thus its to have power big, the stream that opens, has a power failure impacts characteristics such as big, there is the energy consumption height in corresponding its, shortcomings such as rate of fault height.
In addition, because what the mode of speed regulation of those machines generally adopted is that a grade step-down is arranged, it is a kind of mode of speed regulation with the common three phase alternating current motor of Frequency Converter Control, but, the speed adjustable range of common three phase alternating current motor is only limited between the 30Hz-50Hz in the reality, so the torque of its three phase alternating current motor output in reduction of speed also can and then descend, this is to run counter to the requirement that permanent torque is output as permanent torque.
In sum, therefore how to reduce the consumption of the energy and the rate of fault of machine, realize stepless time adjustment, it is problem demanding prompt solution for above-mentioned several machines that the requirement of permanent torque output is provided.
Summary of the invention
Based on the existing in prior technology problem, the object of the present invention is to provide a kind of multiple mechanical functions such as long-spiral drilling machine, rotary drilling rig, hydraulic vibration driver of integrating, and energy consumption is low and service behaviour is strong, rate of fault is low, more meets the multifunctional drill oil pump driving control system that permanent torque is output as permanent torque request.
To achieve these goals, the present invention has adopted following technical proposals:
A kind of multifunctional drill oil pump driving control system of the present invention, be connected in drilling rig hydraulic system, comprise controller, frequency variator, variable-frequency motor and oil pump, wherein, controller is crossed to frequency variator and is transmitted frequency conversion adjustment signal, frequency variator receives and adjusts the rotating speed that signal goes to adjust the working power frequency of variable-frequency motor and then changes variable-frequency motor according to this frequency conversion, thereby changes the output flow of the oil pump that links to each other with variable-frequency motor.
Further, described controller is programmable logic controller (PLC).
Further, described frequency variator is vector-control frequency converter.
Further, described oil pump is the triple gear pump.
Further, also comprise a display device, it links to each other with controller.
Further, also comprise a warning device, it is connected in controller.
Multifunctional drill of the present invention has the following advantages:
(1) than diesel oil as more environmental protection and energy saving of power source, economical and practical, and start and stop all very steady, and do not have heavy current impact;
(2) but because therefore stepless speed regulation of electric driving, speed adjustable range is big, and reliable operation, long-time running stability is strong, mechanical life is long;
(3) control simply, the automaticity height, the regular maintenance amount is few, and output characteristics satisfies the load performance requirement.
Description of drawings
Fig. 1 is the function block diagram that multifunctional drill of the present invention is used the oil pump driving control system;
Fig. 2 is the be electrically connected schematic representation of multifunctional drill of the present invention with the oil pump driving control system.
Embodiment
Come multifunctional drill of the present invention is described in further detail with the oil pump driving control system below in conjunction with accompanying drawing and specific embodiment.
The present invention is mainly at existing multifunctional drill and exists power big, starting and stop various shortcoming youngsters such as rush of current is big improves, it drives the mode of oil pump by variable-frequency motor, makes multifunctional drill to have and softly opens, stops, all non-impact current and stepless time adjustments.
Shown in Fig. 1, control system of the present invention comprises controller 10, frequency variator 20, variable-frequency motor 30 and oil pump 40; Wherein, controller 10 is mainly adjusted signal in order to produce a frequency conversion, and this signal sends to frequency variator 20 by circuit; Frequency variator 20 receives the power supply frequency that these frequency conversions are adjusted signal and begun to adjust variable-frequency motor 30, and then the rotating speed of variable-frequency motor 30 also changes thereupon, oil pump 40 output flows that link to each other with variable-frequency motor 30 from further change.
In the practical application, described controller 10 is for adopting programmable logic controller (PLC), start button set on itself and the multifunctional drill operating table is electrical connected, when multifunctional drill operates, the staff only need press this button, described controller 10 namely can produce the control signal of changing the frequency conversion rate, it is the actuating signal of frequency variator 20, this actuating signal sends to frequency variator 20 by circuit, immediately, frequency variator 20 internal processes begin computing and export a frequency values that is suitable for to variable-frequency motor 30, make that its rotating speed is changed, and then change the flow of oil pump 40 outputs.Wherein, the program in the described controller 10 is in design and the burned controller chip in advance, the general vector-control frequency converter of MV300 series that described frequency variator 20 can adopt Mai Gemite actuation techniques Co., Ltd to produce.
In addition, oil pump 40 of the present invention can adopt the triple gear pump.
In the present invention, in order to prevent frequency variator 20 short circuit in running, its current input terminal adopt be air-break switch as short-circuit protection, again, survey harmonic component less than 5% in order to ensure frequency variator 20 electric currents, in the circuit of frequency variator 20, installed the inlet wire reactor additional.When multifunctional drill is started working, controller starts, variable-frequency motor 30 is pre-set, be to turn round under the frequent rate of benchmark, this reference frequency is set at 10 hertz among the present invention, simultaneously, the personnel of controlling are the DC input voitage value of 0 ~ 10 volt of manual tune according to actual needs, this dc voltage value further inputs to controller 10, controller 10 is analyzed and is calculated after receiving this VDC, control frequency variator 20 operations according to the result after analyzing and calculating synchronously, thereby regulate the rotating speed of variable-frequency motor 30 exactly, make that at last the actual fuel delivery of oil pump 40 is consistent with the working flow demand of multifunctional drill.
Frequency variator 20 also can be exported 0 ~ 20 milliampere current signal and handle and export on the display device 50 for controller 10 to show, thereby be convenient to the working condition that the rig operator understand frequency variator 20 at any time when changing variable-frequency motor 30; In addition, frequency variator 20 places also can produce a pulse signal, and this pulse signal can be input to controller 10 and wherethrough reason, are about to this pulse signal and are converted into rate signal, and further be converted into flow value and be sent on the display device 50.
In addition, taken full advantage of the output terminal of frequency variator 20 in the present invention, control the fault that personnel in time know and handle frequency variator 20 in order greatly to make things convenient for rig, frequency variator 20 output terminals of the present invention also can arrange and transmit trouble signal to controller 10, by this controller 10 this trouble signal are sent on the display device 50 to show again.
At above-mentioned, the present invention can also arrange a warning device 60 in rig, this warning device 60 links to each other with controller 10, when controller 10 receives trouble signal and treated being sent to the display device 50 places demonstration while that frequency variator 20 is carried, also transmitting an alarm signal gives audio alert for warning device 60, in the real operation, this warning device 60 can be a loudspeaker.
The above only is the preferred embodiments of the present invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.

Claims (6)

1. multifunctional drill oil pump driving control system, be connected in drilling rig hydraulic system, it is characterized in that, comprise controller, frequency variator, variable-frequency motor and oil pump, wherein, controller is crossed to frequency variator and is transmitted frequency conversion adjustment signal, and frequency variator receives and adjusts the rotating speed that signal goes to adjust the working power frequency of variable-frequency motor and then changes variable-frequency motor according to this frequency conversion, thereby changes the output flow of the oil pump that links to each other with variable-frequency motor.
2. according to the described multifunctional drill of claim 1 oil pump driving control system, it is characterized in that described controller is programmable logic controller (PLC).
3. according to the described multifunctional drill of claim 1 oil pump driving control system, it is characterized in that described frequency variator is vector-control frequency converter.
4. according to the described multifunctional drill of claim 1 oil pump driving control system, it is characterized in that described oil pump is the triple gear pump.
5. according to the described multifunctional drill of claim 1 oil pump driving control system, it is characterized in that also comprise a display device, it links to each other with controller.
6. according to the described multifunctional drill of claim 1 oil pump driving control system, it is characterized in that also comprise a warning device, it is connected in controller.
CN201310168930.3A 2013-05-09 2013-05-09 A kind of multifunctional drill oil pump driving control system Expired - Fee Related CN103277307B (en)

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CN201310168930.3A CN103277307B (en) 2013-05-09 2013-05-09 A kind of multifunctional drill oil pump driving control system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104035371A (en) * 2014-04-29 2014-09-10 西北工业大学 System of restraining drill pipe stick-slip vibration based on auto-disturbance rejection method and method
CN104235014A (en) * 2014-08-28 2014-12-24 北京动力机械研究所 Revolving speed adjustment method and system of electric pump

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Publication number Priority date Publication date Assignee Title
CN2881093Y (en) * 2005-12-08 2007-03-21 大庆石油管理局 PLC control system of drilling machine
FI124051B (en) * 2010-05-25 2014-02-28 Sandvik Mining & Constr Oy Rock drilling rig and method of parking it
CN201783673U (en) * 2010-08-27 2011-04-06 玉环县新跃机床有限公司 Self-adjusting constant-pressure cooling system for deep-hole drilling
CN202194568U (en) * 2011-08-16 2012-04-18 中国石油集团川庆钻探工程有限公司 Variable frequency driving device of drilling machine oil-to-electricity equipment
CN202325463U (en) * 2011-11-07 2012-07-11 西安曼海特工业技术有限公司 Automation and control device of variable-frequency drilling rig
CN203326953U (en) * 2013-05-09 2013-12-04 恒天九五重工有限公司 Oil pump drive control system for multifunctional drilling machine

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
邹晔: "《典型数控系统及应用》", 30 June 2005, article "典型数控系统及应用", pages: 106 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104035371A (en) * 2014-04-29 2014-09-10 西北工业大学 System of restraining drill pipe stick-slip vibration based on auto-disturbance rejection method and method
CN104235014A (en) * 2014-08-28 2014-12-24 北京动力机械研究所 Revolving speed adjustment method and system of electric pump
CN104235014B (en) * 2014-08-28 2016-08-24 北京动力机械研究所 The method for adjusting rotation speed of electrodynamic pump and system

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Granted publication date: 20151014