A kind of preparation method of calcium stearate aqueous liquid dispersion
Technical field
The present invention relates to a kind of preparation method of calcium stearate aqueous liquid dispersion, this calcium stearate aqueous liquid dispersion is mainly as papermaking coating process auxiliary agent, plastic processing lubricant, textile water proof agent and paint flatting agent.
Background technology
Calcium stearate can also be as flatting agent and waterproofing agent in coating material production because good lubricity is widely used in paper making applying lubricating agent and polychloroethylene heat stabilizer field.Be accompanied by developing rapidly of plastics, coating, paper machine petroleum chemical industry, the demand of calcium stearate increases year by year, and market prospects still are expected.
Calcium stearate has water-insoluble matter, in order to increase its dispersed uniform and good flowability, generally is made into aqueous liquid dispersion and uses when using as lubricant.At present, the preparation method of calcium stearate aqueous liquid dispersion is divided into following two kinds.
A kind of is one-step method, other auxiliary agent of calcium salt or calcium hydroxide, stearic acid, emulsifying agent and some is synthetic through one step of reaction, the prepared product cut size of this method is little, but reaction is difficult for reaching fully, in addition having relatively high expectations to additives such as dispersant, emulsifying agents under the condition of long-term heating.Chinese patent application 201110076884.5 discloses a kind of preparation method of nonionic calcium stearate aqueous liquid dispersion; it adds water according to a certain percentage, stearic acid, emulsifying agent A, emulsifying agent B, emulsion adjuvant, the protecting colloid aqueous solution, defoamer, bactericide, electrolytic salt be in container; heat temperature raising to 85 ℃ then; quick stirring and emulsifying; after the constant temperature emulsification 1 hour; reduce mixing speed again; the basifier that slowly adds certain proportional quantity; constant temperature stirred 3 hours; be quickly cooled to room temperature then, namely obtain target product.This method needs 5 hours time at least, and is consuming time longer.
Another kind is two-step method, and preparation calcium stearate powder is distributed to the calcium stearate powder under the effect of auxiliary agents such as surfactant in the water more uniformly earlier, grinds at last.This method is simply easy, is the maximum method of the synthetic employing of calcium stearate in the market; But, because calcium stearate has stronger hydrophobicity, have the shortcoming that the emulsifying dispersant consumption is big, relative cost is higher when therefore preparing.
Therefore, guaranteeing that the every index of calcium stearate aqueous liquid dispersion reaches required the requiring under the prerequisite of production application, the reasonable optimizing prescription, reducing cost is very important.
Summary of the invention
For addressing the above problem, the purpose of this invention is to provide a kind of preparation method of calcium stearate aqueous liquid dispersion, simple, the consuming time weak point of its production technology, reduced production cost, the performance of calcium stearate aqueous liquid dispersion is improved significantly.
For achieving the above object, the present invention adopts following technical scheme:
A kind of preparation method of calcium stearate aqueous liquid dispersion, it may further comprise the steps: measure according to a certain ratio water and emulsifying agent, 20~40% of dispersant and defoamer total amount adds in the reactor, be stirred to and stop after emulsifying agent is uniformly dispersed stirring, add calcium stearate, be stirred to fast then calcium stearate fully wetted after, after reducing mixing speed continuation stirring 30~45min, 60~80% and the preservative agent that add the defoamer total amount again, after carrying out superfine grinding 3~8min, by the screening of 1000~1500 purpose ultrasonic vibrations sieve, obtaining granularity is the calcium stearate aqueous liquid dispersion of 5~10 μ m;
Wherein, the quality percentage composition of each component is respectively: water is 40~68%, and calcium stearate is 30~55%, and dispersant is 0.1~0.5%, and emulsifying agent is 1~4%, defoamer 0.1~0.5%, preservative agent 0.1~0.5%.
The calcium stearate aqueous liquid dispersion of method for preparing gained, solid content are 30~55wt%, and particle size range is 5~10 μ m, and range of viscosities is 106~234mPa.S.
Further, above-mentioned dispersant is the one or more combination in styrene-maleic anhydride copolymer, stearyl polyethenoxy ether, sodium phosphate trimer, sodium pyrophosphate, PEG400, the urea.
Further, above-mentioned emulsifying agent is the one or more combination in Tween-80, polysorbate60, sodium sulfate of polyethenoxy ether of fatty alcohol, polyoxyethylene-polyoxypropylene copolymer, fatty alcohol-polyoxyethylene ether, polyglycereol monolaurate, the polyethylene glycol laurate.
Further, above-mentioned defoamer is the one or more combination in soluble silane defoamer, modified polyether defoamer, the polyether-modified silicon defoaming agent.
Further, above-mentioned preservative agent is the one or more combination in isothiazolinone, dichlorodimethylhydantoin, methyl p-hydroxybenzoate, the cloth sieve bohr.
Further, above-mentioned water is running water or deionized water.
Further, among the preparation method of above-mentioned calcium stearate aqueous liquid dispersion, water and emulsifying agent, dispersant and defoamer are stirred to emulsifying agent with the mixing speed of 1000~3000r/min and are uniformly dispersed in reactor.
Further, among the preparation method of above-mentioned calcium stearate aqueous liquid dispersion, it is wetted fully to be stirred to calcium stearate fast with the mixing speed of 10000~15000r/min.
Further, among the preparation method of above-mentioned calcium stearate aqueous liquid dispersion, with mixing speed stirring 30~45min of 5000~8000r/min.
Because adopt aforesaid technical scheme, the present invention has following superiority:
The preparation method of calcium stearate aqueous liquid dispersion of the present invention, the calcium stearate aqueous liquid dispersion solid content that it makes is 30~55wt%, and particle size range is 5~10 μ m, and range of viscosities is 106~234mPa.S; When the stirring and emulsifying agent disperses it in water, can produce many foams, and calcium stearate has good steady bubble ability, therefore, before adding calcium stearate, add a part of defoamer, can avoid the existence of a large amount of foams, can save the step of vacuum froth breaking, thereby the saving cost is saved time; This method prescription is simple, easy operating, weak point consuming time, and product not viscosity adjustable, environmental friendliness, the lubricant effect ideal within the specific limits of good, the calcium stearate solid content of skinning, homogeneous stable performance and final system.
The specific embodiment
Can be described in further detail the present invention with reference to following examples; But following examples only are illustrations, and the present invention is not limited to these embodiment.
Embodiment 1
In reactor, add 33.63kg water, the 55g sodium phosphate trimer, 40g urea, the 750g fatty alcohol-polyoxyethylene ether, 370g Tween-80 and 40g dimethyl silicone polymer defoamer, be stirred to the mechanical agitation speed of 1000r/min and stop after emulsifying agent is uniformly dispersed fully stirring, add 15kg calcium stearate powder, then with the mixing speed of 10000r/min be stirred to fast the calcium stearate powder wetted fully after, after reducing the mixing speed continuation stirring 30min of mixing speed with 5000r/min, add 50g dimethyl silicone polymer defoamer and 65g isothiazolinone preservative agent again, after carrying out superfine grinding 3min, by the screening of 1000 purpose ultrasonic vibrations sieve, obtaining viscosity is 120mPaS, particle mean size is 5 μ m, solid content is the calcium stearate aqueous liquid dispersion of 30wt%.
Embodiment 2
In reactor, add 28.458kg water, the 82g styrene-maleic anhydride copolymer, the 60g PEG400, the 1000g sodium sulfate of polyethenoxy ether of fatty alcohol, 200g polyethylene glycol laurate and 50g modified polyether defoamer HT-610, be stirred to the mechanical agitation speed of 7000r/min and stop after emulsifying agent is uniformly dispersed fully stirring, add 20kg calcium stearate powder, then with the mixing speed of 10000r/min be stirred to fast the calcium stearate powder wetted fully after, after reducing the mixing speed continuation stirring 1h of mixing speed with 5000r/min, add 80g dimethyl silicone polymer defoamer and 70g dichlorodimethylhydantoin preservative agent again, after carrying out superfine grinding 5min, by the screening of 1000 purpose ultrasonic vibrations sieve, obtaining viscosity is 150mPaS, particle mean size is 8 μ m, solid content is the calcium stearate aqueous liquid dispersion of 40wt%.
Embodiment 3
In reactor, add 23.095kg water, the 105g styrene-maleic anhydride copolymer, the 20g sodium phosphate trimer, 250g polyglycereol monolaurate, 550g polyoxyethylene-polyoxypropylene copolymer, 800g sodium sulfate of polyethenoxy ether of fatty alcohol and 50g modified polyether defoamer DMF-670, be stirred to the mechanical agitation speed of 7000r/min and stop after emulsifying agent is uniformly dispersed fully stirring, add 25kg calcium stearate powder, then with the mixing speed of 12000r/min be stirred to fast the calcium stearate powder wetted fully after, after reducing the mixing speed continuation stirring 90min of mixing speed with 4000r/min, add 50g modified polyether defoamer DMF-670 and 80g methyl p-hydroxybenzoate preservative agent again, after carrying out superfine grinding 3min, by the screening of 1000 purpose ultrasonic vibrations sieve, obtaining viscosity is 200mPaS, particle mean size is 10 μ m, solid content is the calcium stearate aqueous liquid dispersion of 50wt%.
In the preparation method of calcium stearate aqueous liquid dispersion of the present invention, the modified polyether defoamer can also be selected the one or more combination in defoamer HT-606, defoamer G6 or the polyoxypropylene oxygen ethene polyol ethers for use.