Summary of the invention
Technical problem to be solved by this invention just provides a kind of method that reduces N constituent content in the welding steel wire rod.By adjusting the injected volume of the reductor in the first furnace tapping process of electric furnace, release sequence, injected volume and the release time of the interior reductor of refining furnace shortens time and the thickness of slag layer of refining furnace generation white slag realizes, thereby reduces N content in the steel.
For solving the problems of the technologies described above, a kind of method that reduces nitrogen content in the welding steel wire rod provided by the invention may further comprise the steps:
1) combination of refining electric furnace employing molten iron+steel scrap just, wherein iron water amount accounts for more than 70%; Tapping temperature: T=1620 ~ 1650 ℃; Add the aluminium ingot of 0.6 ~ 1.2kg/ ton, the quickened lime of 6 ~ 15kg/ ton during tapping, slag under tapping process is forbidden;
2) after the tapping, in molten steel, add the manganese metal of 10 ~ 20kg/ ton and the molybdenum-iron of 4 ~ 10kg/ ton, enter refining furnace again;
3) enter and add first slag charge behind the LF refining furnace, under 1540 ~ 1570 ℃ of conditions of temperature, heat 7 ~ 14min;
4) add second batch of slag charge in the LF refining furnace, the refinery scum layer thickness remains on 100 ~ 110mm, and slag system is: CaO:40% ~ 45%, Al
2O
3: SiO 15% ~ 25%,
2: 5 ~ 6%, FeO+MnO≤1.0%, MgO:8%;
5) treat that slag bleaches after, detect slag system and be: CaO:45% ~ 55%, Al
2O
3: SiO 20% ~ 30%,
2When insulating covering agent 8 ~ 10%, FeO+MnO≤0.8%, MgO:8%, the LF refining furnace is carried out the alloy fine setting, add the manganese of 0.5 ~ 0.9kg/ ton and the molybdenum of 0.08 ~ 0.15kg/ ton earlier, add the ferrotianium of 3 ~ 6kg/ ton and the ferro-boron of 0.25 ~ 0.4kg/ ton again, control tapping nitrogen content is lower than 100ppm;
6) composition is adjusted back soft blow argon gas, be under 400 ~ 600NL/min condition in argon gas intensity, behind working hour 3 ~ 5min, the Ca line that adds 2 ~ 6mm/ ton, be the 3 ~ 5min that works under 400 ~ 600NL/min condition in argon gas intensity again, make molten steel composition, temperature even, prevent from that molten steel is exposed in the bull ladle process to cause suction nitrogen, add the carbon-free covering agent of powdery 1 ~ 2kg/ ton at last;
7) use during continuous casting the fibrous encapsulation circle to prevent absorption of nitrogen by steel.
Further, described step 2) in, the requirement of electric furnace steel tapping terminal point composition is: C≤0.04%, P≤0.06%, N≤0.0060%.
Again further, in the described step 3), first slag charge is the quickened lime of 2 ~ 8kg/ ton, the fluorite of 0.5 ~ 4kg/ ton, the Al ball of 0.8 ~ 2.5kg/ ton.
Again further, in the described step 4), second batch of slag charge: the quickened lime of 2 ~ 6kg/ ton, the fluorite of 0.8 ~ 2kg/ ton, the aluminum shot of 0.2 ~ 0.6k/ ton, the silicon calcium powder of 0.4 ~ 0.8kg/ ton.
Again further, in the described step 3), the carbon-free covering agent chemical ingredients is by weight percentage: SiO
2: 10 ~ 25%, MgO:8 ~ 20%, Fe
2O
3≤ 5%, C≤1%, CaO:15 ~ 30%, Al
2O
3≤ 15%, H
2O≤0.5%, surplus are unavoidable impurities.
Beneficial effect of the present invention is:
1. production cost of the present invention is low, save energy;
2. technology circuit provided by the invention is simple, workable, is easy to control;
3. adopt the N content in the low-carbon and low-sulphur steel of electric furnace production of the present invention to be reduced to below the 80ppm from 120ppm;
4. the cleanliness factor height of steel, wherein non-metallic inclusion: 0 grade of category-A, category-B≤0.5 grade, C class≤0 grade, 0 grade of D class; O≤15ppm in addition, N≤80ppm, S≤0.003%, P≤0.008%.
5. production hot rolling welding wire steel wire rod of the present invention can be handled without annealing process in the cold-drawn course of processing, directly is drawn into silk to finished product, directly reduces by 200 yuan/ton of user's tooling costs.
6. after the welding wire steel of the present invention's production and X70 steel plate weld, the low temperature of the deposited performance in weld (20 ℃) impelling strength (A
KV2) reach more than the 150J.
Embodiment
In order to explain the present invention better, further illustrate main contents of the present invention below in conjunction with specific embodiment, but content of the present invention not only is confined to following examples.
The welding steel wire rod, its chemical ingredients mainly comprises (weight percent): C:0.05 ~ 0.08%, Si:0.15 ~ 0.25%, Mn:1.50 ~ 1.70%, P :≤0.012%, S :≤0.003%, O :≤0.0025%, N :≤0.0100%, also contain elements such as Mo, Ti, B.
Embodiment 1:
1) adopt electrocardio stove on the low side → LF refining furnace → continuous casting process to smelt production high quality welds steel wire rod.
2) first furnace batch is 72 tons, adopts the combination of molten iron+steel scrap, and wherein iron water amount is 64t; Electric furnace steel tapping terminal point composition and temperature control requirement: C:0.04%, P:0.06%, N:60ppm, tapping temperature: T=1620 ℃; Add the aluminium ingot of 60kg, the quickened lime of 800kg during tapping, slag under tapping process is forbidden.
3) before tapping back molten steel enters refining furnace, add the manganese metal of 1000kg and the molybdenum-iron of 450kg.
4) in order to reduce the absorption of nitrogen by steel amount, enter and add quickened lime 500kg behind the refining furnace earlier, add the fluorite of 200kg again, add the Al ball of 90kg at last; Under 1540 ℃ of conditions of temperature, heat 7min; The quickened lime that adds 300kg adds the fluorite of 100kg again, adds the aluminum shot of 30kg then, adds the silicon calcium powder of 50kg at last; The refinery scum layer thickness remains at 110mm, and slag system is: CaO:40%, Al
2O
3: SiO 25%,
2: 5%, FeO+MnO:0.7%, MgO:12.1%, do not reach 110mm at foamy slag and do not carry out dark sulfur removal technology before thick, cause molten steel to inhale nitrogen in order to avoid destroy the O-N balance.
5) treat that slag bleaches after, slag system is: CaO:45%, Al
2O
3: SiO 30%,
2: 8%, FeO+MnO:0.65% and MgO:10.6%, the LF stove carries out the fine setting of alloy, adds the manganese of 52kg and the molybdenum of 11kg earlier, adds the ferrotianium of 320kg and the ferro-boron of 26kg again, guarantees that the tapping nitrogen content is lower than 100ppm.
6) composition is adjusted back soft blow argon gas, be under the 400NL/min condition in argon gas intensity, after working hour is 3min, the Ca line that adds 200mm is that the 3min that works under the 400NL/min condition makes molten steel composition, temperature even in argon gas intensity again, prevents the exposed suction nitrogen that causes of molten steel in the bull ladle process, the carbon-free covering agent that adds powdery 100kg at last, preventing in the bull ladle process that molten steel is exposed causes suction nitrogen, and wherein, the carbon-free covering agent chemical ingredients is by weight percentage: SiO
2: 10 ~ 25%, MgO:8 ~ 20%, Fe
2O
3≤ 5%, C≤1%, CaO:15 ~ 30%, Al
2O
3≤ 15%, H
2O≤0.5%, surplus are unavoidable impurities.
7) use during continuous casting the fibrous encapsulation circle to prevent absorption of nitrogen by steel.
Employing the present invention is to provide the high quality welds of the low C of electric furnace production, low P, low S, low N and uses a kind of smelting control method of nitrogen content in the steel wire rod, and its strand sample nitrogen content result is between the 95ppm;
The nitrogen content detected result is 73ppm in the wire rod material; Non-metallic inclusion: 0 grade of category-A, category-B≤0.5 grade, C class≤0 grade, 0 grade of D class.O:15ppm in the steel, C:0.067%, Mn:1.65%, Si:0.14%, S:0.002%, P:0.008%, Mo:0.35%, Ni:0.043%, Al:0.020%, B:0.0060%, Ti:0.056%.
Embodiment 2
1) adopt electrocardio stove on the low side → LF refining furnace → continuous casting process to smelt production high quality welds steel wire rod.
2) first furnace batch is 75 tons, adopts the combination of molten iron+steel scrap, and wherein iron water amount is 63t; Electric furnace steel tapping terminal point composition and temperature control requirement: C:0.04%, P:0.05%, N:58ppm, tapping temperature: T=1634 ℃; Add the aluminium ingot of 65kg, the quickened lime of 800kg during tapping, slag under tapping process is forbidden.
3) before tapping back molten steel enters refining furnace, add manganese metal and the 450kg molybdenum-iron of 1000kg;
4) in order to reduce the absorption of nitrogen by steel amount, enter refining furnace after, add quickened lime 500Kg earlier, add the fluorite of 200kg again, add the Al ball of 90kg at last; Under 1540 ℃ of conditions of temperature, heat 7min; The quickened lime that adds 400kg again adds the fluorite of 100kg again, adds the aluminum shot of 35kg then, adds silicon calcium powder 28Kg at last; The refinery scum layer thickness remains at 100mm, and slag system is: CaO:42%, Al
2O
3: SiO 20%,
2: 6%FeO+MnO:0.67% and MgO:11.3%, do not reach 100mm at foamy slag and do not carry out dark sulfur removal technology before thick, cause molten steel to inhale nitrogen in order to avoid destroy the O-N balance.
5) treat that slag bleaches after, slag system is: CaO:47%, Al
2O
3: SiO 25%,
2: 9%, FeO+MnO:0.62% and MgO:10.5%, the LF stove carries out the fine setting of alloy, adds the manganese of 58kg and the molybdenum of 15kg earlier, adds the ferrotianium of 322kg and the ferro-boron of 27kg again, guarantees that the tapping nitrogen content is lower than 100ppm.
6) composition is adjusted back soft blow argon gas, be under the 450NL/min condition in argon gas intensity, after working hour is 5min, the Ca line that adds 150mm, be that the 3min that works under the 400NL/min condition makes molten steel composition, temperature even in argon gas intensity again, prevent from that molten steel is exposed in the bull ladle process to cause suction nitrogen, add the carbon-free covering agent of powdery 120kg at last, prevent that exposed the causing of molten steel inhaled nitrogen wherein in the bull ladle process, the carbon-free covering agent chemical ingredients is by weight percentage: SiO
2: 10 ~ 25%, MgO:8 ~ 20%, Fe
2O
3≤ 5%, C≤1%, CaO:15 ~ 30%, Al
2O
3≤ 15%, H
2O≤0.5%.
7) use during continuous casting the fibrous encapsulation circle to prevent absorption of nitrogen by steel.
Employing the present invention is to provide the high quality welds of the low C of electric furnace production, low P, low S, low N and uses a kind of smelting control method of nitrogen content in the steel wire rod, and its strand sample nitrogen content result is 82ppm;
The nitrogen content detected result is 69ppm in the wire rod material; Non-metallic inclusion: 0 grade of category-A, category-B≤0.5 grade, C class≤0 grade, 0 grade of D class.O:15ppm in the steel, C:0.057%, Mn:1.62%, Si:0.16%, S:0.003%, P:0.007%, Mo:0.36%, Ni:0.041%, Al:0.021%, B:0.0064%, Ti:0.070%.
Embodiment 3
1) adopt electrocardio stove on the low side → LF refining furnace → continuous casting process to smelt production high quality welds steel wire rod.
2) first furnace batch is 76 tons, adopts the combination of molten iron+steel scrap, and wherein iron water amount is 62t; Electric furnace steel tapping terminal point composition and temperature control requirement: C:0.03%, P:0.06%, N:54ppm, tapping temperature: T=1641 ℃; Add the aluminium ingot of 68kg, the quickened lime of 600kg during tapping, slag under tapping process is forbidden.
3) before tapping back molten steel enters refining furnace, add 1000kg manganese metal and 450kg molybdenum-iron;
4) in order to reduce the absorption of nitrogen by steel amount, enter refining furnace after, add quickened lime 500Kg earlier, add the fluorite of 150kg again, add the Al ball of 110kg at last; Under 1540 ℃ of conditions of temperature, heat 14min; The quickened lime that adds 350kg again adds the fluorite of 100kg again, adds the aluminum shot of 26kg then, adds the silicon calcium powder of 40kg at last; The refinery scum layer thickness remains at 110mm, and slag system is: CaO:43%, Al
2O
3: SiO 20%,
2: 6%, FeO+MnO:0.65% and MgO:10.2%, do not reach 110mm at foamy slag and do not carry out dark sulfur removal technology before thick, cause molten steel to inhale nitrogen in order to avoid destroy the O-N balance.
5) treat that slag bleaches after, slag system is: CaO:48%, Al
2O
3: SiO 24%,
2: 9%, FeO+MnO:0.59% and MgO:9.7%, the LF stove carries out the fine setting of alloy, adds the manganese of 58kg and the molybdenum of 15kg earlier, adds the ferrotianium of 322kg and the ferro-boron of 27kg again, guarantees that the tapping nitrogen content is lower than 100ppm.
6) composition is adjusted back soft blow argon gas, be under the 500NL/min condition in argon gas intensity, after working hour is 5min, the Ca line that adds 100mm, be that the 3min that works under the 400NL/min condition makes molten steel composition, temperature even in argon gas intensity again, prevent from that molten steel is exposed in the bull ladle process to cause suction nitrogen, add the carbon-free covering agent of powdery 120kg at last, prevent that exposed the causing of molten steel inhaled nitrogen wherein in the bull ladle process, the carbon-free covering agent chemical ingredients is by weight percentage: SiO
2: 10 ~ 25%, MgO:8 ~ 20%, Fe
2O
3≤ 5%, C≤1%, CaO:15 ~ 30%, Al
2O
3≤ 15%, H
2O≤0.5%.
7) use during continuous casting the fibrous encapsulation circle to prevent absorption of nitrogen by steel.
Employing the present invention is to provide the high quality welds of the low C of electric furnace production, low P, low S, low N and uses a kind of smelting control method of nitrogen content in the steel wire rod, and its strand sample nitrogen content result is 76ppm;
The nitrogen content detected result is at 62ppm in the wire rod material; Non-metallic inclusion: 0 grade of category-A, category-B≤0.5 grade, C class≤0 grade, 0 grade of D class.O:15ppm in the steel, C:0.068%, Mn:1.60%, Si:0.15%, S:0.001%, P:0.008%, Mo:0.35%, Ni:0.038%, Al:0.018%, B:0.0070%, Ti:0.068%.
Embodiment 4
1) adopt electrocardio stove on the low side → LF refining furnace → continuous casting process to smelt production high quality welds steel wire rod.
2) first furnace batch is 72 tons, adopts the combination of molten iron+steel scrap, and wherein iron water amount is 58t; Electric furnace steel tapping terminal point composition and temperature control requirement: C:0.02%, P:0.05%, N:53ppm, tapping temperature: T=50 ℃; Add the aluminium ingot of 68kg, the quickened lime of 700kg during tapping, slag under tapping process is forbidden.
3) before tapping back molten steel enters refining furnace, add the manganese metal of 1000kg and the molybdenum-iron of 450kg;
4) in order to reduce the absorption of nitrogen by steel amount, enter refining furnace after, add the quickened lime of 600kg earlier, add the fluorite of 200kg again, add the Al ball of 100kg at last; Under 1560 ℃ of conditions of temperature, heat 10min; The quickened lime that adds 200kg again adds the fluorite of 150kg again, adds the aluminum shot of 40kg then, adds the silicon calcium powder of 30kg at last; The refinery scum layer thickness remains at 110mm.Slag system is: CaO:44%, Al
2O
3: SiO 18%,
2: 6%, FeO+MnO:0.59% and MgO:9.4%, do not reach 110mm at foamy slag and do not carry out dark sulfur removal technology before thick, cause molten steel to inhale nitrogen in order to avoid destroy the O-N balance.
5) treat that slag bleaches after, slag system is: CaO:52%, Al
2O
3: SiO 22%,
2: 9%, FeO+MnO:0.54% and MgO:8.3%, the LF stove carries out the fine setting of alloy, adds the manganese of 52kg and the molybdenum of 11kg earlier, adds the ferrotianium of 320kg and the ferro-boron of 26kg again, guarantees that the tapping nitrogen content is lower than 100ppm.
6) composition is adjusted back soft blow argon gas, be under the 600NL/min condition in argon gas intensity, after working hour is 4min, the Ca line that adds 200mm, be that the 4min that works under the 600NL/min condition makes molten steel composition, temperature even in argon gas intensity again, prevent from that molten steel is exposed in the bull ladle process to cause suction nitrogen, add powdery 100kg carbon-free covering agent at last, prevent that exposed the causing of molten steel inhaled nitrogen wherein in the bull ladle process, the carbon-free covering agent chemical ingredients is by weight percentage: SiO
2: 10 ~ 25%, MgO:8 ~ 20%, Fe
2O
3≤ 5%, C≤1%, CaO:15 ~ 30%, Al
2O
3≤ 15%, H
2O≤0.5%.
7) use during continuous casting the fibrous encapsulation circle to prevent absorption of nitrogen by steel.
Employing the present invention is to provide the high quality welds of the low C of electric furnace production, low P, low S, low N and uses a kind of smelting control method of nitrogen content in the steel wire rod, and its strand sample nitrogen content result is 74ppm;
The nitrogen content detected result is 60ppm in the wire rod material; Non-metallic inclusion: 0 grade of category-A, category-B≤0.5 grade, C class≤0 grade, 0 grade of D class.O:12ppm in the steel, C:0.059%, Mn:1.63%, Si:0.15%, S:0.001%, P:0.008%, Mo:0.36%, Ni:0.037%, Al:0.022%, B:0.0060%, Ti:0.066%.
Embodiment 5
1) adopt electrocardio stove on the low side → LF refining furnace → continuous casting process to smelt production high quality welds steel wire rod.
2) first furnace batch is 80 tons, adopts the combination of molten iron+steel scrap, and wherein iron water amount is 57t; Electric furnace steel tapping terminal point composition and temperature control requirement: C:0.02%, P:0.06%, N:51ppm, tapping temperature: T=1640 ℃; Add the aluminium ingot of 70kg, the quickened lime of 600kg during tapping, slag under tapping process is forbidden.
3) before tapping back molten steel enters refining furnace, add the manganese metal of 1000kg and the molybdenum-iron of 450kg;
4) in order to reduce the absorption of nitrogen by steel amount, enter refining furnace after, add the quickened lime of 600kg earlier, add the fluorite of 180kg again, add the Al ball of 120kg at last; Under 1550 ℃ of conditions of temperature, heat 12min; The quickened lime that adds 500kg again adds the fluorite of 150kg again, adds the aluminum shot of 39kg then, adds the silicon calcium powder of 40kg at last; The refinery scum layer thickness remains at 110mm.Slag system is: CaO:45%, Al
2O
3: SiO 15%,
2: 6%, FeO+MnO:0.54% and MgO:9.2%, do not reach 110mm at foamy slag and do not carry out dark sulfur removal technology before thick, cause molten steel to inhale nitrogen in order to avoid destroy the O-N balance.
5) treat that slag bleaches after, slag system is: CaO:55%, Al
2O
3: SiO 20%,
2: 10%, FeO+MnO:0.50% and MgO:8.0%, the LF stove carries out the fine setting of alloy, adds the manganese of 60kg and the molybdenum of 15kg earlier, adds the ferrotianium of 322kg and the ferro-boron of 28kg again, guarantees that the tapping nitrogen content is lower than 100ppm.
6) composition is adjusted back soft blow argon gas, be under the 400NL/min condition in argon gas intensity, after working hour is 4min, the Ca line that adds 200mm, be that the 4min that works under the 400NL/min condition makes molten steel composition, temperature even in argon gas intensity again, prevent from that molten steel is exposed in the bull ladle process to cause suction nitrogen, add powdery 80kg carbon-free covering agent at last, prevent that exposed the causing of molten steel inhaled nitrogen wherein in the bull ladle process, the carbon-free covering agent chemical ingredients is by weight percentage: SiO
2: 10 ~ 25%, MgO:8 ~ 20%, Fe
2O
3≤ 5%, C≤1%, CaO:15 ~ 30%, Al
2O
3≤ 15%, H
2O≤0.5%.
7) use during continuous casting the fibrous encapsulation circle to prevent absorption of nitrogen by steel.
Employing the present invention is to provide the high quality welds of the low C of electric furnace production, low P, low S, low N and uses a kind of smelting control method of nitrogen content in the steel wire rod, and its strand sample nitrogen content result is between 81ppm;
Employing the present invention is to provide the high quality welds of the low C of electric furnace production, low P, low S, low N and uses a kind of smelting control method of nitrogen content in the steel wire rod, and the nitrogen content detected result is between 65ppm in the final finished material; Non-metallic inclusion: 0 grade of category-A, category-B≤0.5 grade, C class≤0 grade, 0 grade of D class.O:10ppm in the steel, C:0.063%, Mn:1.60%, Si:0.11%, S≤0.001%, P:0.007%, Mo:0.36%, Ni:0.085%, Al:0.016%, B:0.0048%, Ti:0.052%.
Embodiment 1 ~ 5 and low-carbon (LC), the low-sulfur steel production model result of electric furnace routine are compared, see the following form:
After interpretation of result, can find: employing the present invention is to provide the high quality welds of the low C of electric furnace production, low P, low S, low N and uses a kind of smelting control method of nitrogen content in the steel wire rod, and the nitrogen content detected result is between 60ppm in the final finished material; Non-metallic inclusion: 0 grade of category-A, category-B≤0.5 grade, 0 grade of C class, 0 grade of D class.O≤15ppm in the steel, [N]≤80ppm, S≤0.001%, P≤0.008%.C≤0.07%,Si≤0.16%,Al≤0.022%。