CN103274631B - Powdery sludge foaming agent - Google Patents

Powdery sludge foaming agent Download PDF

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Publication number
CN103274631B
CN103274631B CN201310223213.6A CN201310223213A CN103274631B CN 103274631 B CN103274631 B CN 103274631B CN 201310223213 A CN201310223213 A CN 201310223213A CN 103274631 B CN103274631 B CN 103274631B
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China
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attapulgite clay
foaming agent
powdery sludge
attapulgite
sludge foaming
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Expired - Fee Related
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CN201310223213.6A
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CN103274631A (en
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许庆华
蒋文兰
许盛英
袁长兵
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Zhao Jinghui
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  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

The invention discloses a powdery sludge foaming agent. Main points of the technical scheme are as follows: the powdery sludge foaming agent is composed of sludge, attapulgite tailings, a hyperviscous attapulgite powder, active attapulgite, sodium dodecyl sulfate, sodium percarbonate, sodium polyacrylat, sodium acid pyrophosphate and sodium poly(naphthaleneformaldehyde) sulfonate; and the above ingredients of the powdery sludge foaming agent undergo stirring, milling and packaging so as to obtain the finished product, namely the powdery sludge foaming agent. The powdery sludge foaming agent has advantages of strong foaming capability, high bubbling times, large quantity of foams produced per unit volume, good toughness of outer foam film capable of not being easily broken, good foam stability, no defoaming for a long time, fine foam, uniform size of pores generated inside a medium, low bleeding amount, good compatibility of the medium used and the like. Products produced by the use of the powdery sludge foaming agent can be used to effectively control noise pollution and also have functions of heat insulation and air purification. The powdery sludge foaming agent is suitable for production of lightweight sheet materials, lightweight wall and noise reduction products.

Description

The agent of powdery sludge foaming
Technical field
The present invention relates to whipping agent, be specifically related to the agent of a kind of powdery sludge foaming.
Background technology
City noise is having a strong impact on city resident's orthobiosis and health of human body, city noise mainly refers to traffic noise, factory noise, construction noise pollution and noise of social activities, the range of influence of its noise and influence degree are day by day serious, on the impact of civic living environment greatly, become one of noticeable city environmental pollution problem.
Control noise and conventionally take the measures such as damping, sound insulation, sound absorption, sourdine, personal protection and architectural composition, weaken as far as possible or reduce the vibration of sound source, acoustic energy absorption in propagating is fallen, place obstacles and make that sound is all or part of to be reflected away, weaken the effect of noise, to reach the object of controlling noise.
Conventionally adopt quieter material to produce the products such as some acoustical panels, sound insulation Wall, sound-absorbing net and sound damper and control sound pollution, also having some materials is after processing by foaming, to improve the performance of the said products.
The kind of whipping agent is more, made larger contribution, but the said products can only be for controlling sound pollution, the function not purifying air for controlling sound pollution.
Approximately 1,400,000 tons of the sludge quantities (dry weight) of the annual discharge of wastewater treatment in China factory, and with annual more than 10% speed increment, mud is as the product of sewage treatment process, water ratio is high, organic content is high, it is smelly easily to degenerate, the problem of environmental pollution of sludge creation becomes increasingly conspicuous, caused great potential safety hazard, environmental stress and economical load, the mud that does not obtain safety, environmental protection treatment disposal is larger to the harm of environment.
Mineral Resources in China 80% is intergrowth mineral, and a large amount of valuable resources retain among mine tailing, and tailings impoundment need to take a large amount of soils.A lot of Tailings Dams exceed the time limit or excess load is used, and even violation operation, makes Tailings Dam have great potential safety hazard, and people's property and the life security of surrounding area are caused to serious threat.
Attapulgite clay, except containing attapulgite, often contains the mineral such as wilkinite, kaolinite, hydromica, sepiolite, quartz, opal and carbonate.
Summary of the invention
The object of the invention is to overcome weak point in prior art, the agent of a kind of powdery sludge foaming is provided.
The agent of powdery sludge foaming is comprised of mud, attapulgite clay mine tailing, high sticky attapulgite clay powder, activated attapulgite, sodium lauryl sulphate, SPC-D, sodium polyacrylate, trisodium phosphate and poly-naphthaldehyde sulfonate sodium.
The production method of powdery sludge foaming agent: by stirring in powdery sludge foaming agent batching input stirrer, input after stirring in grinding machine and carry out abrasive dust, be packaged as the finished product of powdery sludge foaming agent.
The moisture percentage in sewage sludge high (75%~99%) that urban wastewater treatment firm produces, adopt the method for Direct Dehydration to process, production cost is higher, the present invention utilizes attapulgite clay mine tailing to absorb moisture in mud, after synthetic a kind of mud mixture, recycle, low production cost, research and development utilizes mud, reduces the harm of mud to environment.
Attapulgite clay can mix in recovery process a certain amount of rubble and earth, as a kind of mine tailing, abandons, and causes a large amount of wastings of resources, and the present invention selects particle fineness≤2 millimeter of attapulgite clay mine tailing.
Attapulgite has another name called polygorskite or Palygorskite, be a kind of layer of chain-like structure containing Shuifu County's zeopan clay mineral, attapulgite has unique layer chain-like structure feature, in its structure, there is crystal lattice, therefore contain Na+, Ca2+, Fe3+, the Al3+ of non-quantitative in crystal, crystal is needle-like, fibrous or fiber collection shape.Attapulgite has unique dispersion, high temperature resistant, the anti-good colloidal property such as saline and alkaline and higher adsorptive power, and has certain plasticity-and cohesive force.
High sticky attapulgite clay is the attapulgite clay that adopts the complete processing production that improves viscosity of attapulgite clay, attapulgite clay soil property is fine and smooth, there is oily soapy, light weight, property are crisp, fracture is conchoidal or irregular shape, and water-absorbent is strong, tool viscosity and plasticity-when wet, more than its viscosity can reach 3000mPas, be conducive to the bonding between raw material.
High sticky attapulgite clay powder refers to gets 28.0g attapulgite clay powder sample, add in the suspension cup of homogenizer, add again 372g water, suspension cup is placed on homogenizer, under the rotating speed of 11000 revs/min, stir 20 minutes, to pour in the beaker of 250ml through high-speed stirring sample suspension again the viscosity of using NDJ-1 type rotational viscosimeter to test its suspension, tested viscosity value>=2200 into mPasattapulgite clay powder.
The pH value of attapulgite clay raw ore is 8~9, need in the present invention to carry out acidification, attapulgite clay after acidified processing is activated attapulgite, the various performances of activated attapulgite all will be greatly improved, particularly strengthened the adsorption cleaning ability of Attapulgite, it is 5.5~7.5 that activated attapulgite pH value is controlled, water content≤2%.
Sodium lauryl sulphate is white or faint yellow powdery, water-soluble, insensitive to alkali and hard water, has decontamination, emulsification and excellent foaming power, is a kind of nontoxic anion surfactant; When the agent of powdery sludge foaming and water mix, a large amount of bubble of the common generation of sodium lauryl sulphate and SPC-D.
SPC-D is a kind of inorganic salt, and the granulated powders that is white in color can be decomposed rapidly after SPC-D contacts with water, discharges a large amount of oxygen.
Sodium polyacrylate is a kind of new functional macromolecule material, for white or buff powder, be dissolved in cold water, stable to temperature variation, be a kind of tensio-active agent with multiple property, be conducive in the present invention improve the effect of the thickening, foaming of powdery sludge foaming agent, stable, emulsification, dispersion, bonding, film forming and water conservation.
Trisodium phosphate is a kind of water white transparency crystallization or white crystalline powder, soluble in water, in the present invention as dispersion agent and emulsifying agent.
Poly-naphthaldehyde sulfonate sodium is brown or dark-brown powder, and soluble in water, acidproof, alkaline-resisting, resistance to hard water, has good diffustivity; When the agent of powdery sludge foaming and water mix, generate a large amount of bubbles, it is more even that trisodium phosphate and poly-naphthaldehyde sulfonate sodium are conducive to the bubble distribution of generation.
The present invention is achieved by following technical proposals:
1, powdery sludge foaming agent batching is comprised of following component by weight percentage: mud mixture 15~55%, high sticky attapulgite clay powder 5~15%, activated attapulgite 5~25%, sodium lauryl sulphate 1~35%, SPC-D 1~25%, sodium polyacrylate 0.01~5%, trisodium phosphate 0.01~5% and poly-naphthaldehyde sulfonate sodium 0.01~5%.
The production method of described powdery sludge foaming agent: by stirring in powdery sludge foaming agent batching input stirrer, input in grinding machine and carry out abrasive dust after stirring, particle fineness≤0.074 millimeter, is packaged as the finished product of powdery sludge foaming agent.
Described mud mixture batching is comprised of following component by weight percentage: mud 55~85% and attapulgite clay mine tailing 15~45%.
The production method of described mud mixture: mud mixture batching is added in the two shaft pugmill mixer having moved and stirred, after stirring, be transported in pneumatic drier and dehydrate, be 1~3 hour time of drying, drying temperature is controlled at 100~150 ℃, mud mixture water content≤15% after dehydrating.
The sticky attapulgite clay of described height is the attapulgite clay that adopts the complete processing production that improves viscosity of attapulgite clay, it is characterized in that, and from the attapulgite clay of mining area exploitation, need to be through the weathering of 30~120 days; Modification processing method is: calculate by weight percentage, get the attapulgite clay 94~98% after weathering, evenly add 2~6% sodium carbonate, jointly input in fermentation vat, add clear water to soak ageing, soak time is 72~120 hours; Get the attapulgite clay after immersion, in input stirrer, stir, and by the attapulgite clay after stirring, through extrusion machine, be extruded into thin slice, its gauge control is at 0.5~2 millimeter, by attapulgite clay thin slice, carry out airing, the attapulgite clay thin slice after airing, its water content≤15%; Batching is calculated by weight percentage: the attapulgite clay 94~98% after airing, High hydrophilous resin 0.5~5% and Mierocrystalline cellulose 0.5~3%, above-mentioned batching is stirred, and after stirring, input and in grinding machine, carry out abrasive dust, particle fineness≤0.074 millimeter.
Above-mentioned production technique is to adopt " the improving the complete processing of viscosity of attapulgite clay " of being applied on June 20th, 2005 by the inventor, and Chinese patent Granted publication number is: CN 1317067C, Granted publication day: on May 23rd, 2007.
The production method of described activated attapulgite is: the 1. preparation of dilute sulphuric acid, is comprised of following component by weight percentage: the sulfuric acid 3~5% of concentration 98 ﹪, water 95~97%; 2. the batching of acidification, comprises following component by weight percentage: attapulgite clay raw ore 55~65%, and dilute sulphuric acid 35~45%, slowly adds dilute sulphuric acid and in attapulgite clay raw ore, carries out acidification; 3. extruding: by Concavo-convex excellent stone clay after the acidify, push as flap thickness≤3 millimeter of flap by extrusion machine; 4. roasting: the flap of attapulgite clay is transported in stoving oven and carries out roasting, and roasting time is 1.5~3 hours, and maturing temperature is controlled at 320~450 ℃, and the attapulgite clay flap after roasting is activated attapulgite.
This production method is the production method that adopts the activated attapulgite in " embossed rod medicinal health-care bathing-mud powder " of application on March 7th, 2006 by the inventor, the China Patent Publication No. of embossed rod medicinal health-care bathing-mud powder is: CN1850026, open day: on October 25th, 2006.
Described water content is weight percentage.
The agent of powdery sludge foaming is added in medium; after water mixing and stirring; can discharge a large amount of gas; in medium, produce a large amount of even and stable foams; be used for pouring into a mould multiple foam materials product, there will not be layering in casting process, the product stripping time is shorter; gas contains a certain amount of oxygen, is conducive to protect the air ambient of working-yard.
The applicable medium of powdery sludge foaming agent has the materials such as various cement, flyash and nonmetalliferous ore composition.
During simple use sodium lauryl sulphate, foam generated is very fast, but what break and disappear is also fast, cause the less stable of foam, in the present invention, after mud and other batching and sodium lauryl sulphate compatibility, formed a kind of compound foaming agent, have that foaming power is strong, foam expansion is high, unit volume bubble production volume is large, foam adventitia good toughness is difficult for brokenly, froth stability is good, can be for a long time not froth breaking, the advantage such as foam hole size fine and smooth, that generate in medium is even, bleeding quantity is low and the consistency of working medium is good.
The product that uses the agent of powdery sludge foaming to produce, not only can effectively control sound pollution, the function that is incubated in addition and purifies air; These products are for facilities such as motorway, viaduct, urban light rail, subway, factory, warehouse, public places.
The agent of powdery sludge foaming is applicable to produce light weight board, Light Wall and sound-deadening and noise-reducing product.
Embodiment
Below in conjunction with embodiment, the invention will be further described:
1, powdery sludge foaming agent batching is comprised of following component by weight percentage: mud mixture 32%, high sticky attapulgite clay powder 8%, activated attapulgite 18%, sodium lauryl sulphate 28%, SPC-D 12.3%, sodium polyacrylate 0.8%, trisodium phosphate 0.6% and poly-naphthaldehyde sulfonate sodium 0.3%.
The production method that described mud is flame-retardant expanded dose: by stirring in flame-retardant expanded dose of mud batching input stirrer, input in grinding machine and carry out abrasive dust after stirring, particle fineness≤0.044 millimeter, is packaged as the finished product of flame-retardant expanded dose of mud.
Described mud mixture batching is comprised of following component by weight percentage: mud 78% and attapulgite clay mine tailing 22%.
The production method of described mud mixture: mud mixture batching is added in the two shaft pugmill mixer having moved and stirred, after stirring, be transported in pneumatic drier and dehydrate, be 2 hours time of drying, drying temperature is controlled at 120~140 ℃, mud mixture water content≤12% after dehydrating.

Claims (1)

1. powdery sludge foaming agent, it is characterized in that, powdery sludge foaming agent batching is comprised of following component by weight percentage: mud mixture 15~55%, high sticky attapulgite clay powder 5~15%, activated attapulgite 5~25%, sodium lauryl sulphate 1~35%, SPC-D 1~25%, sodium polyacrylate 0.01~5%, trisodium phosphate 0.01~5% and poly-naphthaldehyde sulfonate sodium 0.01~5%;
The production method of described powdery sludge foaming agent: by stirring in powdery sludge foaming agent batching input stirrer, input in grinding machine and carry out abrasive dust after stirring, particle fineness≤0.074 millimeter, is packaged as the finished product of powdery sludge foaming agent;
Described mud mixture batching is comprised of following component by weight percentage: mud 55~85% and attapulgite clay mine tailing 15~45%;
The production method of described mud mixture: mud mixture batching is added in the two shaft pugmill mixer having moved and stirred, after stirring, be transported in pneumatic drier and dehydrate, be 1~3 hour time of drying, drying temperature is controlled at 100~150 ℃, mud mixture water content≤15% after dehydrating;
The sticky attapulgite clay of described height is the attapulgite clay that adopts the complete processing production that improves viscosity of attapulgite clay, it is characterized in that, and from the attapulgite clay of mining area exploitation, need to be through the weathering of 30~120 days; Modification processing method is: calculate by weight percentage, get the attapulgite clay 94~98% after weathering, evenly add 2~6% sodium carbonate, jointly input in fermentation vat, add clear water to soak ageing, soak time is 72~120 hours; Get the attapulgite clay after immersion, in input stirrer, stir, and by the attapulgite clay after stirring, through extrusion machine, be extruded into thin slice, its gauge control is at 0.5~2 millimeter, by attapulgite clay thin slice, carry out airing, the attapulgite clay thin slice after airing, its water content≤15%; Batching is calculated by weight percentage: the attapulgite clay 94~98% after airing, High hydrophilous resin 0.5~5% and Mierocrystalline cellulose 0.5~3%, above-mentioned batching is stirred, and after stirring, input and in grinding machine, carry out abrasive dust, particle fineness≤0.074 millimeter;
The sticky attapulgite clay powder of described height refers to gets 28.0g attapulgite clay powder sample, add in the suspension cup of homogenizer, add again 372g water, suspension cup is placed on homogenizer, under the rotating speed of 11000 revs/min, stir 20 minutes, to pour in the beaker of 250mL through high-speed stirring sample suspension again the viscosity of using NDJ-1 type rotational viscosimeter to test its suspension, tested viscosity value>=2200 into mPasattapulgite clay powder.
CN201310223213.6A 2013-06-07 2013-06-07 Powdery sludge foaming agent Expired - Fee Related CN103274631B (en)

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CN104514335B (en) * 2014-11-27 2016-08-24 武汉纺织大学 A kind of heat insulation facing integrated board and preparation method thereof
CN105330332A (en) * 2015-11-03 2016-02-17 延边荣达奇新型节能环保建材有限公司 Preparation method for closed porous inorganic foam material

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040028956A1 (en) * 2002-08-07 2004-02-12 Arpad Savoly Dispersant and foaming agent combination
CN101037312A (en) * 2006-03-16 2007-09-19 上海华联建筑外加剂厂有限公司 Middle-effective pumping aid

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JP2933994B2 (en) * 1990-07-10 1999-08-16 花王株式会社 Admixture for cement

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040028956A1 (en) * 2002-08-07 2004-02-12 Arpad Savoly Dispersant and foaming agent combination
CN101037312A (en) * 2006-03-16 2007-09-19 上海华联建筑外加剂厂有限公司 Middle-effective pumping aid

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Effective date of registration: 20170320

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