CN103274626A - Red mud flame retardant foaming agent - Google Patents

Red mud flame retardant foaming agent Download PDF

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Publication number
CN103274626A
CN103274626A CN2013101982440A CN201310198244A CN103274626A CN 103274626 A CN103274626 A CN 103274626A CN 2013101982440 A CN2013101982440 A CN 2013101982440A CN 201310198244 A CN201310198244 A CN 201310198244A CN 103274626 A CN103274626 A CN 103274626A
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red mud
flame
mud
attapulgite clay
foaming agent
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CN2013101982440A
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CN103274626B (en
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许庆华
许盛英
袁长兵
蒋文兰
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Champion Chemicals Yangzhou Co ltd
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许盛英
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Abstract

The invention discloses a red mud flame retardant foaming agent. According to the technical scheme, the red mud flame retardant foaming agent is characterized in that the red mud flame retardant foaming agent consists of acidized red mud, high-viscosity attapulgite clay powder, sodium bicarbonate, sodium alkyl benzene sulfonate, sodium polyacrylate, sodium pyrophosphate, ammonium polyphosphate and zinc borate. The raw materials are stirred, grinded and packaged to obtain a finished product of the red mud flame retardant foaming agent. After water is added into the red mud flame retardant foaming agent, the mixture is stirred at a high speed, and then a large amount of gas is released and porous foamed mud is formed; the foamed mud is sprayed via a high pressure gun for direct fire suppression, and then a foamed mud film is formed after the foamed mud stably covers on the surface of a combustible material; and the foamed mud film can rapidly isolate the contact between the combustible material and the air and then stops the combustible material from continuously burning, so that the purposes of flame retardance and fire suppression are achieved. The red mud flame retardant foaming agent is suitable for producing flame retardance and fire suppression products, light boards, light walls and sound attenuation and noise reduction products.

Description

Flame-retardant expanded dose of red mud
Technical field
The present invention relates to whipping agent, be specifically related to flame-retardant expanded dose of a kind of red mud.
Background technology
City noise is having a strong impact on city resident's orthobiosis and health of human body, city noise mainly refers to traffic noise, factory noise, construction noise pollution and noise of social activities, its The noise scope and influence degree are serious day by day, to the influence of civic living environment greatly, become one of noticeable city environmental pollution problem.
The control noise is taked measures such as damping, sound insulation, sound absorption, sourdine, personal protection and architectural composition usually, weaken as far as possible or reduce the vibration of sound source, acoustic energy absorption in propagating is fallen, place obstacles and make that sound is all or part of to reflect away, weaken the effect of noise, to reach the purpose of control noise.
Usually adopt quieter material to produce products such as some acoustical panels, sound insulation Wall, sound-absorbing net and sound damper and control sound pollution, it is after handling by foaming, to improve the performance of the said products that some materials are also arranged.
The kind of whipping agent is more, and for the control sound pollution has been made bigger contribution, but the said products can only be used for the control sound pollution, does not have fire-retardant effect and the function that purifies air.
Summary of the invention
The objective of the invention is to overcome weak point in the prior art, flame-retardant expanded dose of a kind of red mud is provided.
Red mud glues attapulgite clay powder, sodium bicarbonate, sodium alkyl benzene sulfonate, sodium polyacrylate, trisodium phosphate, ammonium polyphosphate and zinc borate by the red mud after the acidifying, height for flame-retardant expanded dose and forms.
The production method that red mud is flame-retardant expanded dose: will stir in flame-retardant expanded dose of batching input of the red mud stirrer, carry out abrasive dust in the back input grinding machine that stirs, be packaged as the finished product of flame-retardant expanded dose of red mud.
The contaminative waste residue of discharging when red mud is Aluminium industry extraction aluminum oxide, 1 ton of aluminum oxide of the every production of average, 1.0~2.0 tons of red muds of subsidiary generation.The pH value of red mud is 10~12, and China is as the world the 4th big alumina producing state, and the red mud of annual discharging is up to millions of tons.A large amount of red muds can not fully effectively utilize, can only rely on large-area stockyard to stack, a large amount of soils have been taken, the generation of red mud causes many-sided direct and indirect influence to Human's production, life, so reduce output and the harm of red mud to greatest extent, realization by all kinds of means, the resource utilization of quantity is extremely urgent greatly.
After the acidified processing of red mud, red mud pH value is controlled 5.5~8.0, can improve the utilization ratio of red mud, turns waste into wealth.
Attapulgite has another name called polygorskite or Palygorskite, be a kind of layer of chain-like structure contain Shuifu County's zeopan clay mineral, attapulgite has unique layer chain-like structure feature, in its structure, there is the lattice displacement, so contain Na+, Ca2+, Fe3+, the Al3+ of non-quantitative in the crystal, crystal is needle-like, fibrous or fiber collection shape.Attapulgite has unique dispersion, high temperature resistant, anti-good colloidal property such as saline and alkaline and higher adsorptive power, and has certain plasticity-and cohesive force.
The sticking attapulgite clay of described height is the attapulgite clay that adopts the complete processing production that improves viscosity of attapulgite clay, attapulgite clay soil property exquisiteness, oily soapy is arranged, light weight, property are crisp, fracture is conchoidal or irregular shape, and water-absorbent is strong, tool viscosity and plasticity-when wet, its viscosity can reach more than the 3000mPas, is conducive to the bonding between the raw material.
High sticking attapulgite clay powder refers to get 28.0g attapulgite clay powder sample, add in the suspension cup of homogenizer, add 372g water again, the suspension cup is placed on the homogenizer, under 11000 rev/mins rotating speed, stirred 20 minutes, to pour in the beaker of 250ml the viscosity of using NDJ-1 type rotational viscosimeter to test its suspension, tested viscosity value 〉=2200 again through the high-speed stirring sample suspension into MPasThe attapulgite clay powder, the height that the present invention selects for use glues attapulgite clay powder particles fineness≤0.074 millimeter.
Sodium bicarbonate white powder or oblique crystal crystalline powder, odorless, the flavor salty and soluble in water, its aqueous solution begins to split the carbon dioxide off and yellow soda ash in the time of 20 ℃.
Sodium alkyl benzene sulfonate white or pale yellow powder, water-soluble, easily oxidation, foaming power is strong, the detersive power height, easily with various additive compounds, cost is lower, the synthesis technique maturation, Application Areas is extensive, is very outstanding anion surfactant.
Sodium polyacrylate is a kind of new functional macromolecule material, be white or buff powder, be dissolved in cold water, stable to temperature variation, be a kind of tensio-active agent with multiple property, be conducive to improve the thickening, foaming of flame-retardant expanded dose of red mud, stable, emulsification, dispersion, bonding, film forming and effect of water keeping in the present invention.
Trisodium phosphate is a kind of water white transparency crystallization or white crystalline powder, and is soluble in water, in the present invention as dispersion agent and emulsifying agent.
Ammonium polyphosphate is white crystals or amorphous fine powder, and is nonpoisonous and tasteless, do not produce etchant gas, thermostability and chemical stability height, relative density is little, and good dispersity has non-volatility in the application process, do not produce corrosive gases, advantages such as effect is lasting, and safety performance is good are a kind of non-halogen fire retardants of excellent property, ammonium polyphosphate also has the expandable flame retardant function, more is conducive to eliminate smoke, fall cigarette and anti-drippage.
Zinc borate white or pale yellow powder, water insoluble, Heat stability is good easily disperses, and toxicity is low, can effectively improve flame retardant properties, the generation of smog when reducing burning.
The present invention is achieved by following technical proposals:
1, flame-retardant expanded dose of batching of red mud is made up of following component by weight percentage: the red mud 25~75% after the acidifying, high sticking attapulgite clay powder 5~15%, sodium bicarbonate 1~35%, sodium alkyl benzene sulfonate 1~25%, sodium polyacrylate 0.01~5%, trisodium phosphate 0.01~5%, ammonium polyphosphate 0.01~5% and zinc borate 0.01~5%.
The production method that described red mud is flame-retardant expanded dose: will red mud stir in flame-retardant expanded dose of batching input stirrer, and carry out abrasive dust in the back input grinding machine that stirs, particle fineness≤0.074 millimeter is packaged as the finished product of flame-retardant expanded dose of red mud.
Red mud production method after the described acidifying is: the 1. preparation of dilute sulphuric acid, formed by following component by weight percentage: the sulfuric acid 5~35% of concentration 98 ﹪, water 65~95%; 2. the batching of acidification comprises following component by weight percentage: red mud 55~85%, attapulgite clay 2~15% and dilute sulphuric acid 10~35%, with stirring to the red mud mixture in red mud and the attapulgite clay input stirrer, dilute sulphuric acid is slowly added carry out acidification in the red mud mixture more earlier; 3. extruding: with the red mud mixture of acidification, be the red mud flap by twin rollers extruding, the thickness of flap≤3 millimeter; 4. roasting: the flap of red mud is transported in the revolution stoving oven and carries out roasting, and roasting time is 1~3 hour, and maturing temperature is controlled at 320~550 ℃, and the red mud flap after the roasting is the red mud after the acidifying, red mud water content≤5% after the acidifying.
The sticking attapulgite clay of described height is the attapulgite clay that adopts the complete processing production that improves viscosity of attapulgite clay, it is characterized in that, and from the attapulgite clay of mining area exploitation, need be through 30~120 days natural weathering; Modification processing method is: calculate by weight percentage, take from the attapulgite clay 94~98% after the right weathering, evenly add 2~6% yellow soda ash, import jointly in the fermentation vat, add clear water and soak ageing, soak time is 72~120 hours; Get the attapulgite clay after the immersion, stir in the input stirrer, and the attapulgite clay after will stirring, be extruded into thin slice through extrusion machine, its gauge control is at 0.5~2 millimeter, with the attapulgite clay thin slice, carry out airing, the attapulgite clay thin slice after the airing, its water content≤15%; Batching is calculated by weight percentage: the attapulgite clay 94~98% after the airing, High hydrophilous resin 0.5~5% and Mierocrystalline cellulose 0.5~3%, above-mentioned batching is stirred, and carry out abrasive dust in the back input grinding machine that stirs, particle fineness≤0.074 millimeter.
Above-mentioned production technique is to adopt " improving the complete processing of viscosity of attapulgite clay " in application on June 20th, 2005 by the inventor, and the Chinese patent Granted publication number is: CN 1317067C, Granted publication day: on May 23rd, 2007.
Described water content is weight percentage.
Add attapulgite clay in the red mud acidization and be conducive to that red mud is evenly solidified the back extruding and be flap, it is as a whole that attapulgite clay wraps up red mud, improves the recycling rate of red mud, reduces the pollution to environment.
After flame-retardant expanded dose of red mud added the water high-speed stirring, discharge a large amount of gas fast, form cavernous foam mud, foam mud sprays by water blast gun, be directly used in fire extinguishing, the stable top layer that covers combustible matl of foam mud forms a kind of foam mud film, and the foam mud film can completely cut off contacting of combustible matl and air rapidly, stop combustible matl to burn away, reach purpose fire-retardant and fire extinguishing.
Also flame-retardant expanded dose of red mud can be added in the medium; mix with water the back through stirring; can reduce surface tension of liquid and discharge a large amount of gas; in medium, produce a large amount of even and stable foams; be used for the multiple foam materials of cast, layering can not occur in the casting process, demould time is shorter; gas contains a certain amount of oxygen, is conducive to protect the air ambient of working-yard.
Flame-retardant expanded dose of suitable medium of red mud has materials such as various cement, flyash and nonmetalliferous ore composition.
When using sodium alkyl benzene sulfonate merely, the generation foam is very fast, but what break and disappear is also fast, cause the less stable of foam, formed a kind of compound foaming agent behind red mud and other batching and the sodium alkyl benzene sulfonate compatibility among the present invention, have that foaming power is strong, foam expansion is high, unit volume produces that the bubble amount is big, foam adventitia good toughness is difficult for brokenly, froth stability is good, can be for a long time not froth breaking, foam exquisiteness, advantage such as the hole size that generates in medium is even, bleeding quantity is low and the consistency of working medium is good.
Obtain the sodium processing behind red mud and the sodium bicarbonate compatibility in the present invention, be conducive to improve the dispersion effect of red mud.
Use the product of flame-retardant expanded dose of production of red mud, effective flame-retarding fire-extinguishing not only, the function of controlling sound pollution in addition, be incubated and purify air, these products are used for facilities such as motorway, viaduct, urban light rail, subway, factory, warehouse, public place.
Red mud is applicable to for flame-retardant expanded dose produces flame-retarding fire-extinguishing, light weight board, lightweight body of wall and sound-deadening and noise-reducing product.
Embodiment
The invention will be further described below in conjunction with embodiment:
1, flame-retardant expanded dose of batching of red mud is made up of following component by weight percentage: the red mud 52% after the acidifying, high sticking attapulgite clay powder 8%, sodium bicarbonate 28%, sodium alkyl benzene sulfonate 10.2%, sodium polyacrylate 0.7%, trisodium phosphate 0.5%, ammonium polyphosphate 0.3% and zinc borate 0.3%.
The production method that described red mud is flame-retardant expanded dose: will red mud stir in flame-retardant expanded dose of batching input stirrer, and carry out abrasive dust in the back input grinding machine that stirs, particle fineness≤0.074 millimeter is packaged as the finished product of flame-retardant expanded dose of red mud.
Red mud production method after the described acidifying is: the 1. preparation of dilute sulphuric acid, formed by following component by weight percentage: the sulfuric acid 16% of concentration 98 ﹪, water 84%; 2. the batching of acidification comprises following component by weight percentage: red mud 68%, attapulgite clay 8% and dilute sulphuric acid 24%, with stirring to the red mud mixture in red mud and the attapulgite clay input stirrer, dilute sulphuric acid is slowly added carry out acidification in the red mud mixture more earlier; 3. extruding: with the red mud mixture of acidification, be the red mud flap by twin rollers extruding, the thickness of flap≤3 millimeter; 4. roasting: the flap of red mud is transported in the revolution stoving oven and carries out roasting, and roasting time is 2 hours, and maturing temperature is controlled at 450~550 ℃, and the red mud flap after the roasting is the red mud after the acidifying, red mud water content≤3% after the acidifying.

Claims (1)

1. a red mud is flame-retardant expanded dose, it is characterized in that flame-retardant expanded dose of batching of red mud is made up of following component by weight percentage: the red mud 25~75% after the acidifying, high sticking attapulgite clay powder 5~15%, sodium bicarbonate 1~35%, sodium alkyl benzene sulfonate 1~25%, sodium polyacrylate 0.01~5%, trisodium phosphate 0.01~5%, ammonium polyphosphate 0.01~5% and zinc borate 0.01~5%;
The production method that described red mud is flame-retardant expanded dose: will red mud stir in flame-retardant expanded dose of batching input stirrer, and carry out abrasive dust in the back input grinding machine that stirs, particle fineness≤0.074 millimeter is packaged as the finished product of flame-retardant expanded dose of red mud;
Red mud production method after the described acidifying: the 1. preparation of dilute sulphuric acid, formed by following component by weight percentage: the sulfuric acid 5~35% of concentration 98 ﹪, water 65~95%; 2. the batching of acidification comprises following component by weight percentage: red mud 55~85%, attapulgite clay 2~15% and dilute sulphuric acid 10~35%, with stirring to the red mud mixture in red mud and the attapulgite clay input stirrer, dilute sulphuric acid is slowly added carry out acidification in the red mud mixture more earlier; 3. extruding: with the red mud mixture of acidification, be the red mud flap by twin rollers extruding, the thickness of flap≤3 millimeter; 4. roasting: the flap of red mud is transported in the revolution stoving oven and carries out roasting, and roasting time is 1~3 hour, and maturing temperature is controlled at 320~550 ℃, and the red mud flap after the roasting is the red mud after the acidifying, red mud water content≤5% after the acidifying;
High sticking attapulgite clay powder refers to get 28.0g attapulgite clay powder sample, add in the suspension cup of homogenizer, add 372g water again, the suspension cup is placed on the homogenizer, under 11000 rev/mins rotating speed, stirred 20 minutes, to pour in the beaker of 250ml the viscosity of using NDJ-1 type rotational viscosimeter to test its suspension, tested viscosity value 〉=2200 again through the high-speed stirring sample suspension into MPasThe attapulgite clay powder.
CN201310198244.0A 2013-05-27 2013-05-27 Red mud flame retardant foaming agent Active CN103274626B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104056393A (en) * 2014-06-22 2014-09-24 许盛英 Red mud mesh gel foam mud fire prevention and extinguishing agent
ES2837489A1 (en) * 2019-12-31 2021-06-30 Primalchit Solutions S L MIXTURE OF NON-POLYMERIC ORGANIC COMPONENTS WITH FLAME RETARDING CAPACITY, METHOD OF PREPARATION AND USE (Machine-translation by Google Translate, not legally binding)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0474748A (en) * 1990-07-10 1992-03-10 Kao Corp Admixture for cement
US20040028956A1 (en) * 2002-08-07 2004-02-12 Arpad Savoly Dispersant and foaming agent combination
CN101037312A (en) * 2006-03-16 2007-09-19 上海华联建筑外加剂厂有限公司 Middle-effective pumping aid

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0474748A (en) * 1990-07-10 1992-03-10 Kao Corp Admixture for cement
US20040028956A1 (en) * 2002-08-07 2004-02-12 Arpad Savoly Dispersant and foaming agent combination
CN101037312A (en) * 2006-03-16 2007-09-19 上海华联建筑外加剂厂有限公司 Middle-effective pumping aid

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104056393A (en) * 2014-06-22 2014-09-24 许盛英 Red mud mesh gel foam mud fire prevention and extinguishing agent
ES2837489A1 (en) * 2019-12-31 2021-06-30 Primalchit Solutions S L MIXTURE OF NON-POLYMERIC ORGANIC COMPONENTS WITH FLAME RETARDING CAPACITY, METHOD OF PREPARATION AND USE (Machine-translation by Google Translate, not legally binding)
WO2021136859A1 (en) * 2019-12-31 2021-07-08 Primalchit Solutions, S.L. Mixture of non-polymer organic components with fire retardancy, preparation method and use
CN115066277A (en) * 2019-12-31 2022-09-16 普里马利奇解决方案公司 Mixtures of non-polymeric organic components with flame retardancy, methods of preparation and uses

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Effective date of registration: 20170323

Address after: 510640 unit 371-1, public education building, 2414-2416, No. five, Tianhe District, Guangzhou, Guangdong

Patentee after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd.

Address before: 211700 Huaian, Xuyi province Timor King international residential area, building 2, unit 202 room 18

Patentee before: Xu Shengying

CB03 Change of inventor or designer information

Inventor after: Zhang Song

Inventor after: Wu Hanxun

Inventor before: Xu Qinghua

Inventor before: Xu Shengying

Inventor before: Yuan Changbing

Inventor before: Jiang Wenlan

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Effective date of registration: 20170605

Address after: 211400, -10, 9, Qingshan Road, Qingshan Town, Jiangsu City, Yangzhou Province, Yizheng

Patentee after: CHAMPION CHEMICALS (YANGZHOU) CO.,LTD.

Address before: 510640 unit 371-1, public education building, 2414-2416, No. five, Tianhe District, Guangzhou, Guangdong

Patentee before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd.

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Application publication date: 20130904

Assignee: Yangzhou Guansheng Trading Co.,Ltd.

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Contract record no.: X2022980015379

Denomination of invention: Red mud flame retardant foaming agent

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