CN103272885A - Coiling device with automatic detection for expansion and constriction of core shaft - Google Patents
Coiling device with automatic detection for expansion and constriction of core shaft Download PDFInfo
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- CN103272885A CN103272885A CN2013102434528A CN201310243452A CN103272885A CN 103272885 A CN103272885 A CN 103272885A CN 2013102434528 A CN2013102434528 A CN 2013102434528A CN 201310243452 A CN201310243452 A CN 201310243452A CN 103272885 A CN103272885 A CN 103272885A
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- mandrel
- automatic detection
- harmomegathus
- taking
- core shaft
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Abstract
The invention discloses a coiling device with automatic detection for expansion and constriction of a core shaft. The coiling device comprises a driving motor (1), a core shaft expanding-constricting hydraulic device (2), a gearbox (3) and a coiling core shaft body (4) and is characterized in that the rear side of the coiling core shaft body (4) is provided with a core shaft expanding-constricting automatic-detection device. The core shaft expanding-constricting automatic-detection device monitors the expansion and constriction state of the core shaft in real time. Once the core shaft generates a constriction sign in the coiling process, the sign can be discovered in time so that a system is stopped, and therefore the problem that uncoiling cannot be conducted as the core shaft has been constricted in the coiling process is avoided.
Description
Technical field
The present invention relates to the devices for taking-up field, specifically, relate to a kind of devices for taking-up of automatic detection chip harmomegathus.
Background technology
All need to use coiling machine equipment in the production of steel plate band, with the coiler plate rolling of producing, mandrel expands in the process of batching, and mandrel shrinks when unloading volume, between coil of strip and the mandrel space is arranged in the time of could guaranteeing to unload volume like this, conveniently unloads volume.Generally mandrel harmomegathus is to be detected by the pressure sensor that is installed in axle harmomegathus hydraulic system, and pressure rises during expansion, and pressure descends during contraction, and thinking after pressure reaches corresponding setting value respectively expands puts in place or shrink and put in place.If violate problems such as card or pipeline gambling plug but in actual production, produce the harmomegathus mechanical component, force value does not have too big variation, but mandrel shrinks, the operative employee can not in time find, after producing end, find that mandrel is in the state of contraction and can't unloads volume like this, late, can only think other way, bring much and mistake.
Referring to Fig. 1, be the taking-up equipment of prior art, basis (6) is set on the ground, basis (6) is gone up gearbox (3) and drive motors (1) is installed, and mandrel (4) passes through motor-driven, rotation after gearbox slows down.Mandrel (4) comprises along radially-arranged 4 secter pats of mandrel and a transportable pull bar, pull bar and hydraulic actuating mechanism (2) connect together, the hydraulic actuating mechanism action, mobile pull bar drives wedge and moves mobile secter pat, thereby realizes the harmomegathus function of mandrel.The pressure that the mandrel expansion is shunk is detected by the Pressure gauge (5) that is installed on the hydraulic actuating mechanism pipeline, sends signal to system when pressure reaches the bulbs of pressure or systolic pressure, thinks that mandrel expands or contraction.
Existing taking-up equipment running:
1, mandrel expands, and drive motors rotates, and finds the jaw position of bite strap steel toe portion;
2, take the lead to wear and be with laggard jaw position, jaw closure;
3, cycling start, mandrel keep swelling state always;
4, produce end, mandrel shrinks, and coil of strip volume core and mandrel are broken away from;
5, coil stripping car is transported coil of strip from mandrel.
The shortcoming that existing taking-up equipment exists:
Mandrel expands to detect just and comes indirect detection by detecting hydraulic system pressure, has uncertain factor, can not accurately reflect the virtual condition of mandrel, if mandrel shrinks in process of production, pressure does not but have anything to change, and thinks that mandrel is in swelling state, will cause unloading the problem of volume.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of devices for taking-up of automatic detection chip harmomegathus, the effectively accurate mandrel harmomegathus state that detects.
The present invention adopts following technical scheme to realize goal of the invention:
A kind of devices for taking-up of automatic detection mandrel harmomegathus comprises drive motors, mandrel harmomegathus hydraulic means, gearbox and batches the mandrel body, it is characterized in that: the described mandrel body rear side that batches is provided with mandrel harmomegathus automatic detection device.
As the further restriction to the technical program, described mandrel harmomegathus automatic detection device comprises detecting signal unit and the sense switch that is mated, described sense switch connects remote I/O station, described remote I/O station connects the PLC controller, described detecting signal unit is arranged on and describedly batches mandrel body rear side and batch mandrel body rotation with described, described sense switch is installed in described gearbox rear side, makes described detecting signal unit just in time be positioned at described sense switch top when batching this volume expansion of mandrel.
As the further restriction to the technical program, described detecting signal unit is the irony block.
As the further restriction to the technical program, described sense switch is static position switch (7).
As the further restriction to the technical program, described sense switch is that optoelectronic block is closed.
As the further restriction to the technical program, described signal detection block is the laser mirror sheet.
Compared with prior art, advantage of the present invention and good effect are: the present invention realizes mandrel harmomegathus realtime monitoring by mandrel harmomegathus automatic detection device, in case the sign of contraction appears in mandrel in coiling process, can in time find and make system shutdown, avoid in the coiling process owing to mandrel has shunk the problem that causes unloading volume.
Description of drawings
Fig. 1 is the structural representation of existing taking-up equipment.
Fig. 2 is structural representation of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment the present invention is done further to describe in detail.
Referring to Fig. 2, the present invention includes drive motors 1, mandrel harmomegathus hydraulic means 2, gearbox 3, batch mandrel body 4, base 5, sense switch 6, detecting signal unit 7, remote I/O station 8, PLC controller 9 and Pressure gauge 10, described mandrel body 4 rear sides that batch are provided with mandrel harmomegathus automatic detection device.
Described mandrel harmomegathus automatic detection device comprises detecting signal unit 7 and the sense switch 6 that is mated, described sense switch 6 connects remote I/O station 8, described remote I/O station 8 connects PLC controller 9, described detecting signal unit 7 is arranged on and describedly batches mandrel body 4 rear sides and batch mandrel body 4 rotation with described, described sense switch 6 is installed in described gearbox 3 rear sides, makes described detecting signal unit 7 just in time be positioned at described sense switch 6 tops when batching when mandrel body 4 expands.
Described detecting signal unit 7 is the irony block.
Described sense switch 6 is static position switch.
Described sense switch 6 closes for optoelectronic block.
Described detecting signal unit 7 is the laser mirror sheet.
Workflow of the present invention is: base 5 is set on the ground, gearbox 3 and drive motors 1 are installed on the base 5, batch mandrel body 4 and drive by drive motors 1.The irony block is installed in harmomegathus hydraulic cylinder mandrel rear, and can rotate with mandrel, described static position switch is installed in gearbox 3 rears, and after mandrel expands, along with the detection irony block of mandrel rotation just whenever circles above the trip switch once.The another kind of implementation method of the present invention is exactly the devices for taking-up of above-mentioned automatic detection mandrel harmomegathus, and described static position switch can use optoelectronic switch to replace, and the signal detection block can use the laser mirror sheet to replace.As a kind of preferred structure of the present invention, remote I/O station adopts Siemens ET200S series, uses rigid line to be connected with static position switch, and detecting signal unit whenever rotates a circle along with batching mandrel body 4, sense switch 6 just detects signal one time, this signal detects at the ET200S distant station, and the ET200S remote I/O station is connected to main PLC by fieldbus PROFIBUS, by program this signal is handled, in case mandrel shrinks, then detect less than signal, think contraction, send warning.This structure can directly be reacted the harmomegathus state of mandrel, the influence of can not be under pressure, slide block being violated factors such as card.
The present invention detects the devices for taking-up action step of mandrel harmomegathus automatically:
1, mandrel expands, and drive motors rotates, and finds the jaw position of bite strap steel toe portion;
2, take the lead to wear and be with laggard jaw position, jaw closure;
3, cycling start, mandrel keep swelling state always;
Shrink in case detect mandrel in 4 production processes, automatic stopping unloads volume completely.
If 5 ordinary production finish, mandrel shrinks, and coil of strip volume core and mandrel are broken away from;
6, coil stripping car is transported coil of strip from mandrel.
Data transmission procedure of the present invention is in the process of detecting signal unit along with the mandrel rotation, when it just in time is in the top of static position switch, on-off circuit is changed, become closure by often opening, signal is transferred to remote I/O station ET200S by circuit, pass to the PLC controller by fieldbus PROFIBUS again, after calculating, send control instruction by software program, thereby realize the automatic detection of mandrel harmomegathus.
35 tons of the maximum carryings of design of the present invention, the bulbs of pressure that need are the low-pressure system supply of 14Mpa, through the decompression of valve platform, the pressure in the actual inflation fluid cylinder pressure is 12Mpa.
Certainly, above-mentioned explanation is not limitation of the present invention, and the present invention also is not limited only to above-mentioned giving an example, and the variation that those skilled in the art make in essential scope of the present invention, remodeling, interpolation or replacement also belong to protection scope of the present invention.
Claims (6)
1. a devices for taking-up that detects mandrel harmomegathus automatically comprises drive motors, mandrel harmomegathus hydraulic means, gearbox and batches the mandrel body that it is characterized in that: the described mandrel body rear side that batches is provided with mandrel harmomegathus automatic detection device.
2. the devices for taking-up of automatic detection mandrel harmomegathus according to claim 1, it is characterized in that: described mandrel harmomegathus automatic detection device comprises detecting signal unit and the sense switch that is mated, described sense switch connects remote I/O station, described remote I/O station connects the PLC controller, described detecting signal unit is arranged on and describedly batches mandrel body rear side and batch mandrel body rotation with described, described sense switch is installed in described gearbox rear side, makes the just in time side of being located thereon of described detecting signal unit when batching this volume expansion of mandrel.
3. the devices for taking-up of automatic detection mandrel harmomegathus according to claim 2, it is characterized in that: described detecting signal unit is the irony block.
4. the devices for taking-up of automatic detection mandrel harmomegathus according to claim 2, it is characterized in that: described sense switch is static position switch.
5. the devices for taking-up of automatic detection mandrel harmomegathus according to claim 2 is characterized in that: described sense switch is that optoelectronic block is closed.
6. the devices for taking-up of automatic detection mandrel harmomegathus according to claim 5, it is characterized in that: described signal detection block is the laser mirror sheet.
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CN2013102434528A CN103272885A (en) | 2013-06-19 | 2013-06-19 | Coiling device with automatic detection for expansion and constriction of core shaft |
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CN2013102434528A CN103272885A (en) | 2013-06-19 | 2013-06-19 | Coiling device with automatic detection for expansion and constriction of core shaft |
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CN2013102434528A Pending CN103272885A (en) | 2013-06-19 | 2013-06-19 | Coiling device with automatic detection for expansion and constriction of core shaft |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108927421A (en) * | 2018-07-18 | 2018-12-04 | 北京首钢冷轧薄板有限公司 | A kind of detection method and device of rewinding unit mandrel for recoiling machine harmomegathus |
Citations (7)
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JPS5752519A (en) * | 1980-09-16 | 1982-03-29 | Hitachi Ltd | Uncoiler |
CN2404607Y (en) * | 1999-11-30 | 2000-11-08 | 上海宝钢集团公司 | Device for measuring expansion/contraction position of reel of winding machine |
JP3258557B2 (en) * | 1996-04-22 | 2002-02-18 | 三菱重工業株式会社 | Strip winding method for hot rolling equipment |
CN200950054Y (en) * | 2006-09-27 | 2007-09-19 | 宝山钢铁股份有限公司 | Device for detecting dynamically interior diameter of steel coil |
JP2011200907A (en) * | 2010-03-25 | 2011-10-13 | Jfe Steel Corp | Device and method for winding strip |
CN202667323U (en) * | 2012-06-05 | 2013-01-16 | 闻青山 | Reeling machine jaw quick positioning device |
CN203281648U (en) * | 2013-06-19 | 2013-11-13 | 济钢集团有限公司 | Coiling device for automatically detecting expansion and contraction of core shaft |
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2013
- 2013-06-19 CN CN2013102434528A patent/CN103272885A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5752519A (en) * | 1980-09-16 | 1982-03-29 | Hitachi Ltd | Uncoiler |
JP3258557B2 (en) * | 1996-04-22 | 2002-02-18 | 三菱重工業株式会社 | Strip winding method for hot rolling equipment |
CN2404607Y (en) * | 1999-11-30 | 2000-11-08 | 上海宝钢集团公司 | Device for measuring expansion/contraction position of reel of winding machine |
CN200950054Y (en) * | 2006-09-27 | 2007-09-19 | 宝山钢铁股份有限公司 | Device for detecting dynamically interior diameter of steel coil |
JP2011200907A (en) * | 2010-03-25 | 2011-10-13 | Jfe Steel Corp | Device and method for winding strip |
CN202667323U (en) * | 2012-06-05 | 2013-01-16 | 闻青山 | Reeling machine jaw quick positioning device |
CN203281648U (en) * | 2013-06-19 | 2013-11-13 | 济钢集团有限公司 | Coiling device for automatically detecting expansion and contraction of core shaft |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108927421A (en) * | 2018-07-18 | 2018-12-04 | 北京首钢冷轧薄板有限公司 | A kind of detection method and device of rewinding unit mandrel for recoiling machine harmomegathus |
CN108927421B (en) * | 2018-07-18 | 2020-07-17 | 北京首钢冷轧薄板有限公司 | Detection method and device for expansion and shrinkage of mandrel of recoiling machine set coiler |
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Application publication date: 20130904 |