CN103272428A - Biogas slurry filter - Google Patents

Biogas slurry filter Download PDF

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CN103272428A
CN103272428A CN2013101533403A CN201310153340A CN103272428A CN 103272428 A CN103272428 A CN 103272428A CN 2013101533403 A CN2013101533403 A CN 2013101533403A CN 201310153340 A CN201310153340 A CN 201310153340A CN 103272428 A CN103272428 A CN 103272428A
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biogas slurry
biogas
rotating cylinder
filter screen
filter
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CN103272428B (en
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张树泉
翟士香
杨衍武
张召明
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Shandong Haili Pipe Technology Co ltd
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PINGYIN LIANHUASHAN FRUIT INDUSTRY SPECIALIZED COOPERATIVES
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Abstract

本发明公开了一种沼液过滤机属于一种液体过滤机械用品,特别是用于分离沼气池产生的沼液的沼液过滤机。该沼液过滤机,包括底座和安装在底座上的外壳及动力装置,外壳的前端设有沼液输入管、后端下部设有沼渣排出管,底座上设有沼渣排放管,过滤网筛中心的转动轴上安装着中空的旋转筒,旋转筒周边镶嵌着至少两条与旋转筒的轴线呈8-12°的斜角的长条形刮板和顶表面镶嵌有鬃毛的毛刷板,长条形刮板的顶表面和毛刷板上的鬃毛贴靠在过滤网筛上。解决了现有技术中为清除这些附着在圆筒状过滤网筛的沼渣和秸秆粗纤维而必须让沼液分离机周期性的停止工作的缺陷,可以连续不断的将沼气池产生的沼液过滤为适宜作物叶面喷肥的沼液,提高工作效率。

The invention discloses a biogas slurry filter, which belongs to liquid filtering mechanical supplies, in particular to a biogas slurry filter for separating biogas slurry produced by a biogas tank. The biogas slurry filter includes a base, a shell installed on the base and a power device. The front end of the shell is provided with a biogas slurry input pipe, the lower part of the rear end is provided with a biogas residue discharge pipe, and the base is provided with a biogas residue discharge pipe. A hollow rotating cylinder is installed on the rotating shaft in the center of the sieve, and at least two long scrapers with an oblique angle of 8-12° to the axis of the rotating cylinder are inlaid around the rotating cylinder and a brush with bristles is inlaid on the top surface The plate, the top surface of the elongated scraper and the bristles on the brush plate rest against the filter screen. It solves the defect that the biogas slurry separator must be stopped periodically in order to remove the biogas residue and straw coarse fibers attached to the cylindrical filter screen in the prior art, and the biogas slurry produced by the biogas tank can be continuously Filter biogas slurry suitable for spraying fertilizer on crop leaves to improve work efficiency.

Description

一种沼液过滤机A biogas slurry filter

技术领域technical field

本发明属于一种液体过滤机械用品,特别是用于分离沼气池产生的沼液的沼液过滤机。The invention belongs to a mechanical product for liquid filtration, in particular to a biogas slurry filter for separating biogas slurry produced by a biogas tank.

背景技术Background technique

使用清洁的沼液和清水按一定的比例用喷雾器进行作物叶面喷肥,增产效果十分明显。而使用清洁的沼液就必须把沼液中存在的沼渣和秸秆粗纤维过滤掉,否则沼渣和秸秆粗纤维堵塞喷雾器的喷头而影响沼液用作作物叶面喷肥的使用。目前,对沼液进行分离大多采用筛分法或者挤压法,但是共同的缺点就是结构复杂,设备造价高,维修不方便,更换网筛比较麻烦。CN 202446903U公开了一种沼液固液分离装置,虽然结构简单、成本低廉、维修方便、分离效果好、细度可控。但是在过滤沼液的过程中,由于经过沉淀的沼液中仍存在沼渣和秸秆粗纤维很容易堵塞该分离装置的网筛,当人们来清除这些附着在网筛的沼渣和秸秆粗纤维时就必须周期性的停止沼液固液分离装置工作,使沼液过滤工作无法连续进行。Use clean biogas slurry and clear water to spray fertilizer on the crop leaves with a sprayer in a certain proportion, and the effect of increasing production is very obvious. To use clean biogas slurry, it is necessary to filter out the biogas residue and straw crude fiber present in the biogas slurry, otherwise the biogas residue and straw coarse fiber will block the nozzle of the sprayer and affect the use of the biogas slurry as crop foliar fertilizer. At present, the separation of biogas slurry mostly adopts screening method or extrusion method, but the common disadvantages are complex structure, high equipment cost, inconvenient maintenance, and troublesome replacement of mesh screen. CN 202446903U discloses a biogas slurry solid-liquid separation device, although the structure is simple, the cost is low, the maintenance is convenient, the separation effect is good, and the fineness is controllable. However, in the process of filtering the biogas slurry, since there are still biogas residues and straw crude fibers in the settled biogas slurry, it is easy to block the screen of the separation device. When people remove these biogas residues and straw crude fibers attached to the screen It is necessary to periodically stop the work of the biogas slurry solid-liquid separation device, so that the biogas slurry filtration work cannot be carried out continuously.

发明内容Contents of the invention

为了克服现有的沼液分离设备存在沼渣和秸秆粗纤维很容易堵塞分离装置的网筛,需要周期性的停止沼液固液分离来清理筛网的不足,本发明提供一种沼液过滤机,该沼液过滤机不仅可以很好的实现沼液的固液分离,而且可以随时清理筛网实现长时间连续工作。In order to overcome the shortcomings of existing biogas slurry separation equipment that biogas residues and crude straw fibers are easy to block the screen of the separation device, and it is necessary to periodically stop the solid-liquid separation of biogas slurry to clean the screen, the present invention provides a biogas slurry filter Machine, the biogas slurry filter can not only achieve solid-liquid separation of biogas slurry, but also can clean the screen at any time to achieve long-term continuous work.

本发明解决其技术问题所采用的技术方案是:一种沼液过滤机,包括底座和安装在底座上的外壳及动力装置,外壳的前端设有沼液输入管、后端下部设有沼渣排出管,底座上设有沼渣排放管,安装在外壳内的前支撑板和后支撑板的内侧固定着滤网固定环,位于外壳中部的支撑架两侧装有有滤网固定环,过滤网筛安装在滤网固定环内,过滤网筛中心的转动轴上安装着中空的旋转筒,旋转筒周边镶嵌着至少两条长条形刮板和至少两条顶表面镶嵌有鬃毛的毛刷板,其特征是:所述的长条形刮板与毛刷板在旋转筒周边等距间隔排列螺旋板,并与旋转筒的轴线呈8~12°的斜角,所述的长条形刮板的顶表面和毛刷板上的鬃毛贴靠在过滤网筛上。The technical solution adopted by the present invention to solve the technical problem is: a biogas slurry filter, including a base, a shell installed on the base and a power device. The front end of the shell is provided with a biogas slurry input pipe, and the lower part of the rear end is provided with biogas residue Discharge pipe, biogas residue discharge pipe is set on the base, filter screen fixing rings are fixed on the inside of the front support plate and rear support plate installed in the shell, and filter screen fixing rings are installed on both sides of the support frame in the middle of the shell. The mesh screen is installed in the fixed ring of the filter screen, and a hollow rotating cylinder is installed on the rotating shaft in the center of the filter screen, and at least two strip-shaped scrapers and at least two hairs with manes on the top surface are inlaid on the periphery of the rotating cylinder. The brush plate is characterized in that: the strip-shaped scraper and the brush plate are arranged with spiral plates at equidistant intervals around the rotating cylinder, and form an oblique angle of 8 to 12° with the axis of the rotating cylinder. The top surface of the shaped scraper and the bristles on the brush plate rest against the strainer screen.

所述的长条形刮板与毛刷板与旋转筒的轴线呈10°的斜角。The oblique angle between the strip-shaped scraper and the brush plate and the axis of the rotating cylinder is 10°.

所述的长条形的刮板的顶表面为圆弧形。The top surface of the elongated scraper is arc-shaped.

所述的过滤网筛为80-120目的塑料网或不锈钢网。The filter screen is 80-120 mesh plastic mesh or stainless steel mesh.

所述的沼液排出管的沼液流入口为漏斗状。The biogas slurry inlet of the biogas slurry discharge pipe is funnel-shaped.

所述的过滤网筛为100目的塑料网或不锈钢网。The filter screen is 100 mesh plastic mesh or stainless steel mesh.

该沼液分离机的使用方法为:将经过两级水泥池子自然沉淀的沼液通过敞口的沼液输入管输入圆筒状80-120目的过滤网筛中时,启动动力装置旋转筒带动长条形刮板和毛刷板转动,将过滤过程中连续附着在过滤网筛上的沼渣及沼渣的粗纤维用毛刷板的毛刷清扫掉,由于长条形刮板和毛刷板旋转筒的轴线呈8~12°的斜角,长条形刮板和毛刷板可以在附着在过滤网筛上的沼渣及沼渣的粗纤维的同时将其向过滤网筛尾端推进使其至沼渣排出管排出,经过过滤的沼液通过漏斗状沼液排出管排出并可用塑料桶进行收集以备使用。The method of using the biogas slurry separator is: when the biogas slurry that has been naturally deposited in the two-stage cement pond is input into the cylindrical 80-120 mesh filter screen through the open biogas slurry input pipe, the rotating cylinder of the power device is started to drive the long The strip scraper and the brush plate rotate to clean the biogas residue and the coarse fibers of the biogas residue continuously attached to the filter screen during the filtration process with the brush of the brush plate. The axis of the rotating cylinder is at an inclination angle of 8-12°, and the long strip scraper and the brush plate can push the biogas residue and the coarse fiber of the biogas residue attached to the filter screen to the end of the filter screen at the same time It is discharged to the biogas residue discharge pipe, and the filtered biogas slurry is discharged through the funnel-shaped biogas slurry discharge pipe and can be collected in a plastic bucket for use.

本发明的有益效果是提供了一种可以随时清扫过滤网筛是附着的沼渣及沼渣的粗纤维,可以连续进行沼液过滤的沼液过滤机,解决了现有技术中为清除这些附着在圆筒状过滤网筛的沼渣和秸秆粗纤维而必须让沼液分离机周期性的停止工作的缺陷,可以连续不断的将沼气池产生的沼液过滤为适宜作物叶面喷肥的沼液,提高工作效率,扩大了沼液的应用范围。The beneficial effect of the present invention is to provide a biogas slurry filter that can clean the biogas residue and the thick fibers of the biogas residue attached to the filter screen at any time, and can continuously filter the biogas slurry, which solves the problem of removing these attached biogas residues in the prior art. Due to the defects of biogas residue and straw coarse fiber sieved by the cylindrical filter, the biogas slurry separator must be stopped periodically, and the biogas slurry produced by the biogas digester can be continuously filtered into biogas suitable for crop foliar fertilizer spraying. Liquid, improve work efficiency, expand the application range of biogas slurry.

附图说明Description of drawings

图1为本发明的结构示意图,Fig. 1 is a structural representation of the present invention,

图2为图1的A-A向视图。Fig. 2 is a view along the line A-A of Fig. 1 .

图中,1.底座、2.外壳、3.前支撑板、4.支撑架、5.后支撑板、6.滤网固定环、7.圆孔、8.轴承、9.转动轴、10.旋转筒、11.长条形刮板、12.毛刷板、13.沼液输入管、14.沼渣排出管、15.电动机、16.减速装置、17.传动装置、18.从动轮、19.沼液排放管、20.过滤网筛。In the figure, 1. Base, 2. Shell, 3. Front support plate, 4. Support frame, 5. Rear support plate, 6. Filter fixing ring, 7. Round hole, 8. Bearing, 9. Rotating shaft, 10 .Rotating cylinder, 11. Strip scraper, 12. Brush plate, 13. Biogas slurry input pipe, 14. Biogas residue discharge pipe, 15. Electric motor, 16. Reduction device, 17. Transmission device, 18. Driven wheel , 19. Biogas slurry discharge pipe, 20. Filter screen.

具体实施方式Detailed ways

本发明的具体实施方式是,如图所示:The specific embodiment of the present invention is, as shown in the figure:

实施例1,一种沼液过滤机,包括底座1和安装在底座上的外壳2及由电动机15、减速装置16、传动装置17组成的动力装置,外壳的前端设有沼液输入管13、后端下部设有沼渣排出管14,底座上设有沼渣排放管19,安装在外壳内的前支撑板3和后支撑板5的内侧固定着滤网固定环6,位于外壳中部的支撑架4两侧装有有滤网固定环6,过滤网筛20安装在滤网固定环内,过滤网筛中心的转动轴9上安装着中空的旋转筒10,旋转筒周边镶嵌着至少两条长条形刮板11和至少两条顶表面镶嵌有鬃毛的毛刷板12,其特征是:所述的长条形刮板与毛刷板在旋转筒周边等距间隔排列螺旋板,并与旋转筒的轴线呈8~12°的斜角,所述的长条形刮板的顶表面和毛刷板上的鬃毛贴靠在过滤网筛上。转动轴两端通过轴承8安装在前、后支撑板的圆孔7内。所述的过滤网筛为80-120目的塑料网或不锈钢网。所述的沼液排出管的沼液流入口为漏斗状Embodiment 1, a kind of biogas slurry filter, comprises base 1 and shell 2 installed on the base and the power device that is made up of motor 15, deceleration device 16, transmission device 17, and the front end of shell is provided with biogas slurry input pipe 13, The lower part of the rear end is provided with a biogas residue discharge pipe 14, and the base is provided with a biogas residue discharge pipe 19. The inner side of the front support plate 3 and the rear support plate 5 installed in the shell is fixed with a filter screen fixing ring 6, and the support in the middle of the shell Filter screen fixing ring 6 is equipped with on both sides of frame 4, and filter screen 20 is installed in the filter screen fixing ring, and hollow rotating cylinder 10 is installed on the rotating shaft 9 of filter screen center, and the periphery of rotating cylinder is inlaid with at least two The elongated scraper 11 and at least two brush plates 12 with bristles inlaid on the top surface are characterized in that: the elongated scraper and the brush plate are arranged with spiral plates equidistantly around the periphery of the rotating cylinder, and It forms an oblique angle of 8-12° with the axis of the rotating cylinder, and the top surface of the strip-shaped scraper and the bristles on the brush plate lean against the filter screen. Rotating shaft two ends are installed in the circular hole 7 of front and back support plate by bearing 8. The filter screen is 80-120 mesh plastic mesh or stainless steel mesh. The biogas slurry inlet of the biogas slurry discharge pipe is funnel-shaped

实施例2,一种沼液过滤机,包括底座1和安装在底座上的外壳2及由电动机15、减速装置16、传动装置17组成的动力装置,外壳的前端设有沼液输入管13、后端下部设有沼渣排出管14,底座上设有沼渣排放管19,安装在外壳内的前支撑板3和后支撑板5的内侧固定着滤网固定环6,位于外壳中部的支撑架4两侧装有有滤网固定环6,过滤网筛20安装在滤网固定环内,过滤网筛中心的转动轴9上安装着中空的旋转筒10,旋转筒周边镶嵌着至少两条长条形刮板11和至少两条顶表面镶嵌有鬃毛的毛刷板12,其特征是:所述的长条形刮板与毛刷板在旋转筒周边等距间隔排列螺旋板,并与旋转筒的轴线呈呈10°的斜角,所述的长条形刮板的顶表面和毛刷板上的鬃毛贴靠在过滤网筛上。转动轴两端通过轴承8安装在前、后支撑板的圆孔7内。所述的长条形的刮板的顶表面为圆弧形。所述的沼液排出管的沼液流入口为漏斗状。所述的过滤网筛为100目的不锈钢网。Embodiment 2, a biogas slurry filter, including a base 1 and a housing 2 installed on the base and a power device composed of a motor 15, a reduction gear 16, and a transmission device 17. The front end of the housing is provided with a biogas slurry input pipe 13, The lower part of the rear end is provided with a biogas residue discharge pipe 14, and the base is provided with a biogas residue discharge pipe 19. The inner side of the front support plate 3 and the rear support plate 5 installed in the shell is fixed with a filter screen fixing ring 6, and the support in the middle of the shell Filter screen fixing ring 6 is equipped with on both sides of frame 4, and filter screen 20 is installed in the filter screen fixing ring, and hollow rotating cylinder 10 is installed on the rotating shaft 9 of filter screen center, and the periphery of rotating cylinder is inlaid with at least two The elongated scraper 11 and at least two brush plates 12 with bristles inlaid on the top surface are characterized in that: the elongated scraper and the brush plate are arranged with spiral plates equidistantly around the periphery of the rotating cylinder, and It forms an oblique angle of 10° with the axis of the rotating cylinder, and the top surface of the strip-shaped scraper and the bristles on the brush plate lean against the filter screen. Rotating shaft two ends are installed in the circular hole 7 of front and back support plate by bearing 8. The top surface of the elongated scraper is arc-shaped. The biogas slurry inlet of the biogas slurry discharge pipe is funnel-shaped. The filter screen is 100 mesh stainless steel mesh.

Claims (6)

1.一种沼液过滤机,包括底座和安装在底座上的外壳及动力装置,外壳的前端设有沼液输入管、后端下部设有沼渣排出管,底座上设有沼渣排放管,安装在外壳内的前支撑板和后支撑板的内侧固定着滤网固定环,位于外壳中部的支撑架两侧装有有滤网固定环,过滤网筛安装在滤网固定环内,过滤网筛中心的转动轴上安装着中空的旋转筒,旋转筒周边镶嵌着至少两条长条形刮板和至少两条顶表面镶嵌有鬃毛的毛刷板,其特征是:所述的长条形刮板与毛刷板在旋转筒周边等距间隔排列螺旋板,并与旋转筒的轴线呈8~12°的斜角,所述的长条形刮板的顶表面和毛刷板上的鬃毛贴靠在过滤网筛上。1. A biogas slurry filter, including a base, a housing mounted on the base, and a power unit. The front end of the housing is provided with a biogas slurry input pipe, the lower part of the rear end is provided with a biogas residue discharge pipe, and the base is provided with a biogas residue discharge pipe. , the inner side of the front support plate and the rear support plate installed in the shell is fixed with filter screen fixing rings, and the two sides of the support frame in the middle of the shell are equipped with filter screen fixing rings, and the filter screen is installed in the filter screen fixing ring. A hollow rotating cylinder is installed on the rotating shaft in the center of the mesh screen, and at least two strip-shaped scrapers and at least two brush plates with bristles inlaid on the top surface are inlaid around the rotating cylinder, and the characteristics are: the long The strip-shaped scraper and the brush plate are arranged with spiral plates at equal intervals around the rotating cylinder, and form an oblique angle of 8 to 12° with the axis of the rotating cylinder. The top surface of the strip-shaped scraper and the brush plate The bristles rest against the strainer screen. 2.根据权利要求1所述的一种沼液过滤机,其特征是:所述的长条形刮板与毛刷板与旋转筒的轴线呈10°的斜角。2. A biogas slurry filter according to claim 1, characterized in that: the oblique angle between the strip-shaped scraper and the brush plate and the axis of the rotating cylinder is 10°. 3.根据权利要求1或2所述的一种沼液过滤机,其特征是:所述的长条形的刮板的顶表面为圆弧形。3. A biogas slurry filter according to claim 1 or 2, characterized in that: the top surface of the elongated scraper is arc-shaped. 4.根据权利要求1所述的一种沼液过滤机,其特征是:所述的过滤网筛为80~120目的塑料网或不锈钢网。4. A biogas slurry filter according to claim 1, characterized in that: said filter screen is 80-120 mesh plastic mesh or stainless steel mesh. 5.根据权利要求1所述的一种沼液过滤机,其特征是:所述的沼液排出管的沼液流入口为漏斗状。5. A biogas slurry filter according to claim 1, characterized in that: the biogas slurry inlet of the biogas slurry discharge pipe is funnel-shaped. 6.根据权利要求1所述的一种沼液过滤机,其特征是:所述的过滤网筛为100目的塑料网或不锈钢网。6. A biogas slurry filter according to claim 1, characterized in that: said filter screen is 100-mesh plastic mesh or stainless steel mesh.
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Cited By (8)

* Cited by examiner, † Cited by third party
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CN103657203A (en) * 2013-12-03 2014-03-26 广西来宾永鑫糖业有限公司 Filter cloth-free vacuum suction filter
CN106390574A (en) * 2016-11-24 2017-02-15 南通天龙畜产品有限公司 Drum-type intestinal residue filtering device
CN106591102A (en) * 2017-02-05 2017-04-26 西北农林科技大学 Vertical rotary-drum-type biogas liquid in-situ quality-improving device and method
CN106701545A (en) * 2017-02-11 2017-05-24 西北农林科技大学 Horizontal rotary cylinder type biogas slurry in-situ quality-improving device and method
CN108079647A (en) * 2018-01-29 2018-05-29 黄河水利委员会黄河机械厂 Horizontal algae water separation equipment
CN108654196A (en) * 2018-06-19 2018-10-16 河南科技大学 A kind of anti-clogging biogas slurry separator
CN109880737A (en) * 2019-04-03 2019-06-14 方旭华 A kind of thick straw methane pool of automatic enrichment
CN110760354A (en) * 2019-10-31 2020-02-07 广东石油化工学院 Biogas purification and purification device for livestock and poultry manure biogas digester

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CN103657203A (en) * 2013-12-03 2014-03-26 广西来宾永鑫糖业有限公司 Filter cloth-free vacuum suction filter
CN106390574A (en) * 2016-11-24 2017-02-15 南通天龙畜产品有限公司 Drum-type intestinal residue filtering device
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CN109880737A (en) * 2019-04-03 2019-06-14 方旭华 A kind of thick straw methane pool of automatic enrichment
CN110760354A (en) * 2019-10-31 2020-02-07 广东石油化工学院 Biogas purification and purification device for livestock and poultry manure biogas digester
CN110760354B (en) * 2019-10-31 2021-01-05 广东石油化工学院 A biogas purification device for livestock and poultry manure biogas digesters

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