CN103261352A - Pressure-sensitive adhesive resin composition and pressure-sensitive adhesive film - Google Patents

Pressure-sensitive adhesive resin composition and pressure-sensitive adhesive film Download PDF

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Publication number
CN103261352A
CN103261352A CN2011800579305A CN201180057930A CN103261352A CN 103261352 A CN103261352 A CN 103261352A CN 2011800579305 A CN2011800579305 A CN 2011800579305A CN 201180057930 A CN201180057930 A CN 201180057930A CN 103261352 A CN103261352 A CN 103261352A
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film
resin
bonding coat
substrate layer
weight parts
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CN103261352B (en
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山本茂知
多贺敦
大木祐和
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Toyobo Co Ltd
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Toyobo Co Ltd
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J153/00Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
    • C09J153/005Modified block copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
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    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
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    • C09J153/00Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
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    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/24Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/241Polyolefin, e.g.rubber
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    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
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    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated
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    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
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    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/318Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/10Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/12Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
    • C09J2301/122Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present only on one side of the carrier, e.g. single-sided adhesive tape
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    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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    • C09J2423/00Presence of polyolefin
    • C09J2423/006Presence of polyolefin in the substrate
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    • C09J2423/00Presence of polyolefin
    • C09J2423/10Presence of homo or copolymers of propene
    • C09J2423/106Presence of homo or copolymers of propene in the substrate
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    • C09J2453/00Presence of block copolymer

Abstract

Provided are: a pressure-sensitive adhesive resin composition that makes it possible to laminate a pressure-sensitive adhesive layer on a base material layer by co-extrusion using an extruder without suffering from a shortage of spread and that is applicable even to a prism sheet or other substrate which, when a protective film is applied thereto, suffers from a small contact area between both; and a pressure-sensitive adhesive film. A pressure -sensitive adhesive resin composition characterized by consisting of a resin composition which contains 2 to less than 10 parts by weight of a tackifier resin and 2 to less than 10 parts by weight of a polyolefin resin relative to 100 parts by weight of a styrenic elastomer which comprises, as the main component, a block copolymer composed of a styrenic polymer block and an olefinic polymer block, a block copolymer composed of a styrenic polymer block and a styrene/olefin random copolymer block, and/or a hydrogenation product thereof and which has a styrene content of 5 to 15wt%.

Description

Adhesive resin composition and bonding film
Technical field
The present invention relates to adhesive resin composition (tackiness agent) and bonding film.Tackiness agent of the present invention especially goes for protecting the bonding film of outside surface of the prism-type lens section of the prismatic lens that uses in optical applications.
In addition, also go for following situation, namely be used for protecting synthetic resin board (for example build goods, materials and equipments with), stainless steel plate (for example build goods, materials and equipments with), aluminium sheet, fancy plywood, steel plate, sheet glass, tame electrical article, precision optical machinery and the surface of the body of a motor car when making; Be used for protecting article piling up, escaping injury during carrying in keeping, transportation or the manufacturing process; And be used for protecting article to escape injury in secondary processing (for example bending machining, press process) time.
Background technology
All the time; with the protective covering surface be the bonding film of purpose used processing at building goods, materials and equipments, electric product, electronic products, automobile etc., keeping, when transporting; such bonding film must have good binding property, and can be easy to peel off after use and each surface is polluted by tackiness agent.
This kind bonding film by as base material the layer on stacked bonding coat constitute.As the manufacture method of bonding film, for example can enumerate the method at the tackiness agent of the substrate layer coating solution shape that comprises synthetic resins etc.; Substrate layer, bonding coat are melt extruded from a plurality of forcing machines, and use T mould etc. carries out the method for coextrusion film processed etc.In the middle of these methods, the aspect on cost, quality is considered, utilizes the coextrusion film processed of T modulus method to preponderate.
When carrying out coextrusion film processed, as the useful resin that is used in the bonding coat, can enumerate a kind of styrene series elastomer as thermoplastic elastomer.Bonding coat was to the anchor force excellence of the substrate layer that comprises polyolefin-based resins when styrene series elastomer not only made film processed, but also had advantages (patent documentation 1) such as controlling bounding force by adding tackifier easily.
But, for above-mentioned lining body, in recent years, along with the variation of its kind, can not only see by the level and smooth lining body of clad can, and can also see many lining bodies with concave-convex surface.As the lining body with concave-convex surface, can enumerate the prism-type lens section of the prismatic lens that for example is used for optics etc., for the lining body that as prismatic lens, has concave-convex surface, need to embody sufficient adhesive in the use.
Therefore, even if also can obtain bounding force for contact area is little, consider following mode etc., that is, the bounding force by improving bonding coat or make the bonding coat softness, thus the concave-convex surface of lining body is absorbed in the bonding coat, make contact area become big, obtain bounding force thus.
For the raising of the self adhesion of realizing bonding coat, can in being applicable to the styrene series elastomer of tackiness agent, add tackifying resin (for example with reference to patent documentation 1 etc.)。But when the bonding coat that excessive interpolation tackifying resin in styrene series elastomer is constituted utilized the forcing machine coextrusion and is laminated in substrate layer, the melt viscosity that produces bonding coat reduced, be difficult to substrate layer extend, problem such as consuming time.In addition, carrying out with feed piece (feed block) method when stacked, after bonding coat is extended in substrate layer, also can make the melt viscosity of bonding coat be lower than substrate layer, therefore, bonding coat is slowly wrapped up in bag in the end of film width, and the end only is made of bonding coat, also can cause the film end to adhere to faults such as film-making machine thus.
In addition, by in styrene series elastomer, adding tackifier, go up required self-adhesion and make a concerted effort (for example with reference to patent documentation 2 etc. thereby can embody to use to prismatic lens.), still, if just add tackifier in styrene series elastomer, extractable may not be good when then extracting film out after making film become the roller state.
The prior art document
Patent documentation
Patent documentation 1: Japanese kokai publication hei 10-151656 communique
Patent documentation 2: TOHKEMY 2007-332329 communique
Summary of the invention
The problem that invention will solve
Suo of the present invention is Yaoed the problem of Xie Decision and is, adhesive resin composition and this type of bonding film are provided, for above-mentioned adhesive resin composition, when making bonding film, utilizing forcing machine to carry out under the situation of coextrusion with resin tackiness agent and substrate layer, binder layer can be stacked on the substrate layer and not produce and extend not enoughly, and the adhesion under the film roller shape is few, is suitable for the bonding film that uses with the little clung bodies such as prismatic lens of the contact area of bonding film at for example.
Be used for solving the means of problem
The inventor etc. have carried out research in depth, thereby found that being set in specialized range by the resin composition that will constitute tackiness agent can solve above-mentioned problem, has finished the present invention thus.
Namely, adhesive resin composition of the present invention, it is characterized in that, comprise resin combination, described resin combination is to contain more than 2 weight parts and less than the tackifying resin of 10 weight parts with more than 2 weight parts and less than the resin combination of the polyolefin-based resins of 10 weight parts with respect to styrene series elastomer 100 weight parts, the vinylbenzene composition is 5~15 weight % in the above-mentioned styrene series elastomer, with the segmented copolymer of styrenic block and olefin polymer block, the segmented copolymer that the block of random copolymer of styrenic block and vinylbenzene and alkene forms, and/or their hydride is principal constituent.Wherein, the content of polyolefin-based resins is particularly important.
According to the present invention, when making bonding film, even utilizing forcing machine to carry out under the situation of coextrusion with resin tackiness agent and substrate layer, also can obtain binder layer is stacked on the substrate layer and do not produce the not enough bonding film that extends.
Another invention is characterized in that for a kind of bonding film, and it is that above-mentioned adhesive resin composition is laminated in the polypropylene-based resin is that the single face of the substrate layer of principal constituent forms.
Bonding film of the present invention has the following advantages as protective membrane: even the lining that has a concave-convex surface with for example prism etc. is shown consideration for close, also have the practical sufficient adhesive that goes up; Even and bonding film overlapped each other, the adhesion between the bonding film is also few.
In addition, preferably above-mentioned be stacked release layer on the opposite face of the bonding coat with comprising adhesive resin composition of substrate layer of principal constituent with the polypropylene-based resin.
And then, preferably utilize coextrusion stacked above-mentioned be the substrate layer of principal constituent, the bonding coat that comprises adhesive resin composition and release layer with the polypropylene-based resin.
And then preferably making the melt flow rate (MFR) (MFR) of styrene series elastomer under 230 ℃ of 2.16kgf in the above-mentioned bonding coat is 0.5~10g/10 minute.
And then preferably making the melt flow rate (MFR) (MFR) of polypropylene-based resin under 230 ℃ of 2.16kgf in the above-mentioned substrate layer is 1.0~15g/10 minute.
And then, preferably make above-mentioned bonding film be used for the lining prismatic lens.
And then preferably making above-mentioned bonding film is self adhesion.
The invention effect
Adhesive resin composition of the present invention (tackiness agent) has the following advantages: when utilizing forcing machine to carry out coextrusion, can with tackiness agent stacked on substrate layer and do not produce extend not enough, even and bonding film overlapped each other, the adhesion between the bonding film is also few.
Bonding film of the present invention as protective membrane with for example during with the little clung body applying of the contact area of film, have sufficient adhesive as prismatic lens etc., very useful.
Description of drawings
Fig. 1 is the synoptic diagram of measuring sample.
Embodiment
Below, the embodiment of adhesive resin composition of the present invention (tackiness agent) and bonding film is described.In addition, the situation that is called " as principal constituent " among the present invention refers to that 90 quality % are above and is this composition.
(adhesive resin composition)
As the resin combination that constitutes tackiness agent of the present invention, the mixture that styrene series elastomer, tackifying resin and polyolefin-based resins are arranged with the mixed of regulation, in coextrusion and the ductility that is laminated in the polypropylene-based resin when being the substrate layer of principal constituent good, carry out that bonding coat is difficult at the end of film width parcel when stacked utilizing feed piece method, the bonding film of gained embodies self-adhesion to the lining body makes a concerted effort, therefore preferred.
(styrene series elastomer)
Styrene series elastomer can be enumerated styrene-butadiene-styrene, styrene-isoprene-phenylethene, styrene-ethylene/butylene copolymer-vinylbenzene, styrene-ethylene/propylene copolymer-A-B-A type block polymers such as vinylbenzene; A-B type block polymers such as styrene butadiene, styrene-isoprene, styrene-ethylene/butylene copolymer, styrene-ethylene/propylene copolymer; Polystyrene random copolymers and their hydride such as styrene butadiene rubbers.
The hydride of the styrene series elastomer that uses among the present invention, the two keys that are derived from conjugated diolefine that refer to utilize hydrogenation to make above-mentioned styrene series elastomer are by the material after partially or completely saturated.As saturation ratio, be preferably 80 moles more than the %, more preferably 90 moles more than the %, be preferably 95~100 moles of % especially.When above-mentioned saturation ratio during less than 80 moles of %, can make weathering resistance, the thermotolerance of binder layer become insufficient.
Vinylbenzene composition in the styrene series elastomer is preferably more than the 5 weight % and below the 15 weight %.Less than 5 weight % the time, make the granulation when making resin become difficult; When surpassing 15 weight %, bounding force reduces, and becoming is difficult to obtain required bounding force.In addition, can improve bounding force by the addition that increases tackifying resin, still, the ductility variation of the bonding coat in the time of correspondingly can making coextrusion.In addition, carrying out with feed piece method when stacked, bonding coat is easily at the end of film width parcel.In order to embody required bounding force and to make when the coextrusion ductility of bonding coat good and bonding coat is difficult at the end of film width parcel, it is above and below the 13 weight % that the vinylbenzene composition in the styrene series elastomer is preferably 10 weight %.
The melt flow rate (MFR) (MFR) of employed styrene series elastomer under 230 ℃ of 2.16kgf is preferably 0.5~10g/10 minute scope, considers from the aspect of film processed, more preferably 2.0~8.0g/10 minute scope.
(tackifying resin)
Tackifying resin can be enumerated for example aliphatic hydrocarbon resin, aromatic hydrocarbon resin, terpine resin, coumarone-indene resin, phenylethylene resin series, Gum Rosin etc.
The content of the tackifying resin in the resin combination is that styrene series elastomer 100 weight parts more than the 5 weight % and below the 15 weight % are more than 2 weight parts and less than 10 weight parts with respect to the vinylbenzene composition preferably.During less than 2 weight parts, can't estimate that bounding force improves at the content of tackifying resin.Excessively increase to 10 weight parts when above at the content with tackifying resin, under situation about melt extruding, melt viscosity significantly reduces.
The bonding coat that melt viscosity is low and utilize coextrusion to carry out when stacked by the substrate layer that the melt flow rate (MFR) (MFR) under 230 ℃ of 2.16kgf is made less than the polypropylene-based resin of 15 (g/10 minutes), because the melt viscosity difference between substrate layer and the bonding coat, make bonding coat be difficult to substrate layer is extended, produce problems such as consuming time.In addition, carrying out with feed piece method when stacked, after bonding coat is extended in substrate layer, because the melt viscosity of bonding coat is lower than substrate layer, therefore bonding coat slowly wraps up in the end of film width, and the end only is made of bonding coat, also can cause the film end to adhere to faults such as film-making machine thus.And, after making bonding film be rolled into the roller shape, during uncoiling once again, also have problems such as the adhesion of being easy to generate.In addition, also has the possibility of polluting the lining body.The content of tackifying resin is preferably more than the 4 weight % and below the 9 weight %.
(polyolefin-based resins)
There is no particular limitation for polyolefin-based resins, can enumerate the multipolymer etc. of multipolymer, ethene and vinyl-acetic ester of multipolymer, Low Density Polyethylene, high density polyethylene(HDPE), ethene and a spot of alpha-olefin of crystalline polypropylene, propylene and a spot of alpha-olefin.Wherein, because substrate layer is made of polypropylene-based resin, and from the relation of melt viscosity etc., also preferably use polypropylene-based resin.
The melt flow rate (MFR) (MFR) of employed polyolefin-based resins under 230 ℃ of 2.16kgf is preferably 0.5~10g/10 minute scope, considers from the aspect of film processed, more preferably 2.0~8.0g/10 minute scope.
Be styrene series elastomer 100 weight parts more than the 5 weight % and below the 15 weight % with respect to the vinylbenzene composition, the content of the polyolefin-based resins in the resin combination is that 2 weight parts are above and less than the scope of 10 weight parts.When 10 weight parts were above, bounding force reduced, and can't obtain the abundant bounding force to the lining body with concave-convex surface, and ductility is also poor.Less than 2 weight parts the time, when extracting film out film with roller state keeping back, produce problems such as membrane portions elongation or distortion because sticking together.The content of polyolefin-based resins is preferably more than the 4 weight % and below the 9 weight %.
In addition, there is the situation that contains the part powder in the tackifying resin that uses in the tackiness agent according to its kind, and it also can become the material that pollutes forcing machine when extruding.Such problem improves by tackifying resin and polyolefin-based resins being made re-use behind the master batch (master batch), re-uses after therefore preferably tackifying resin and polyolefin-based resins being made master batch.
In the present invention in the tackiness agent of Shi Yonging can do not hinder scope that problem of the present invention reaches add as required in the various additives such as linking agent, binding property imparting agent, inorganic filler or organic filler, tenderizer, softening agent, tensio-active agent, coupling agent, defoamer, antistatic agent, fire retardant more than a kind or 2 kinds, the preferred additive of selecting to use the transparency of the bonding film (surface protection film) that does not hinder binder layer or gained.
(bonding film)
Stating in the use that tackiness agent is laminated in the polypropylene-based resin as binder layer and with its coextrusion is that binder layer fully extends at substrate layer in the bonding film that forms of the substrate layer of principal constituent.And then this bonding film has the following advantages: have the abundant bounding force to clung bodies such as prisms, even and bonding film overlapped each other, the adhesion between the bonding film is also few.
From the aspect of the protective value of prismatic lens, bonding film of the present invention is preferably the scope of 3~50cN/25cm to the bounding force of prismatic lens under 23 ℃.At bounding force during less than 3cN/25cm, when the protection prismatic lens, produce and crispatura etc., undertake the function as protective membrane.On the other hand, if bounding force surpasses 50cN/25cm, the possibility that can not peel off is smoothly arranged from the prismatic lens stripping film time then.Bounding force can be by changing bonding coat resin composition, thickness etc. suitably set.
The aspect of the extractable of the film when making bonding film become the roll forming attitude, the adhesive face of bonding film of the present invention preferably is the scope below the 100cN/25cm down at 23 ℃ to the peeling force of stripping surface.If peeling force surpasses 100cN/25cm, then produce problems such as membrane portions elongation or distortion in the extraction of the film when making bonding film become the roll forming attitude.By in release layer, forming concave-convex surface, and when coiling into roller, change the contact area of adhesive face and stripping surface, can suitably set peeling force thus.In addition, have the resin that reduces the surface free energy effect by in release layer, adding fluorine resin, silicone-based resin, 4-methyl-1-pentene polymkeric substance etc., also can reduce peeling force.
Bonding film of the present invention can contain known additive as required.For example can contain lubricant, anti, thermo-stabilizer, antioxidant, antistatic agent, photostabilizer, shock-resistant modifying agent etc.
But, preferably make the low molecular weight substance on bonding coat surface less than 1mg/m 2At this, the mensuration of the low molecular weight substance on bonding coat surface is implemented in the following order.After using organic solvent that ethanol etc. does not corrode the resin that constitutes bonding coat that the bonding coat surface is cleaned, remove organic solvent with vaporizer etc. from this scavenging solution, use the numerical value that this residue weighing is obtained to remove the surface-area on the bonding coat surface of cleaning then, try to achieve thus.
At this, there is 1mg/m 2During above residue, have foreign matter between bonding coat surface and clung body surface, contact area reduces, and causes Van der Waals force to reduce, thus the bounding force reduction, so not preferred.When adding additive, need to select the additive of polymer etc. or addition and addition means are studied etc., thereby do not make its transfer and be transferred on the bonding coat.
(substrate layer)
Bonding film of the present invention need be the substrate layer of principal constituent with the polypropylene-based resin.As polypropylene-based resin as used herein, can enumerate the random copolymers, segmented copolymer of crystalline polypropylene, propylene and a small amount of alpha-olefin etc.More specifically, as the crystalline polypropylene resin, can enumerate the insoluble isotactic propylene homopolymer of normal heptane that uses or contain the polypropylene of the propylene more than the 60 weight % and the multipolymer of other alpha-olefin in common extrusion molding etc., this alfon or propylene can use or mix use separately with the multipolymer of other alpha-olefin.
At this, so-called " normal heptane is insoluble ", refer to polyacrylic crystallinity to be the character of index and while display security, in the present invention, preferred scheme for uses meet normal heptane clear and No. 20 regulation of in February, 57 Health and human services department bulletin insoluble (25 ℃, the stripping quantity of extraction in the time of 60 minutes as 150ppm below (use temperature above 100 ℃ time as 30ppm below)) isotactic propylene homopolymer.
As the alpha-olefin copolymer composition of the multipolymer of propylene and other alpha-olefin, preferred carbonatoms is 2~8 alpha-olefin, for example be the alpha-olefins more than the C4 such as ethene or 1-butylene, 1-amylene, 1-hexene, 4-methyl-1-pentene.
At this, multipolymer be preferably the above-mentioned illustrated alpha-olefin that makes more than a kind or 2 kinds and propylene polymerization and random copolymers or segmented copolymer.
For the above reasons, the melt flow rate (MFR) (MFR) of employed polypropylene-based resin under 230 ℃ of 2.16kgf is preferably 1.0~15g/10 minute scope, more preferably 2.0~10.0g/10 minute scope.
In addition, can also propylene mix use with the multipolymer of other alpha-olefin is two or more.
And then, can also add the bits film that produces man-hour as after reclaiming raw material and reproducing grain with the film that obtains among the present invention being carried out goods, add in the substrate layer.Reclaim raw material by using, thereby can suppress production cost.
Bonding coat in the bonding film of the present invention is preferably more than 90% the ductility of substrate layer.If the ductility of bonding coat is low, then when the displacement resin, expend a lot of time, the operability variation.In addition, when counting the stacked bonding coat of μ m level, exist easily the width at film to produce problems such as uneven thickness.The ductility of bonding coat is preferably more than 90%, more preferably more than 93%, is preferably more than 95% especially.
Bonding coat in the bonding film of the present invention is preferably below 3% the encapsulation ratio of substrate layer.When the encapsulation ratio of bonding coat is high, the film end only is made of bonding coat, faults such as film-making machine appear adhering to, the operability variation.Bonding coat is to the encapsulation ratio of substrate layer more preferably below 2.5%.
The thickness of the bonding coat in the bonding film of the present invention is preferably more than the 1 μ m and less than 30 μ m.The thickness of bonding film less than 1 μ m less than the time, be difficult to utilize coextrusion to carry out steady customised films, be 30 μ m when above at the thickness of bonding film, be formed on the disadvantageous film in cost aspect.At this moment, under the situation that increases bounding force, consider its viscosity, thickness is increased.Increase by the thickness that makes bonding coat, thereby become big with the contact area of clung body is easy.The thickness of bonding coat is preferably more than the 2 μ m and below the 20 μ m, more preferably more than the 3 μ m and below the 15 μ m, is preferably especially more than the 4 μ m and below the 8 μ m.
The thickness of the substrate layer in the bonding film of the present invention is preferably more than the 5 μ m and less than 100 μ m, more preferably more than the 15 μ m and less than 25 μ m.At the thickness of bonding film during less than 5 μ m; exist tough sense to die down, fashionablely be easy to generate wrinkle etc., can't obtain problem such as sufficient adhesive showing consideration for as protective membrane and lining; be 100 μ m when above at the thickness of bonding film, be formed on the disadvantageous film in cost aspect.
(release layer)
Bonding film of the present invention preferably forms release layer at the face opposite with the bonding coat of the single face that is laminated in substrate layer.Can further suppress adhesion thus.Form in view of the resin of bonding coat of the present invention, the average surface roughness SRa that preferably makes the release layer surface is more than the 0.40 μ m.Preferably make the average surface roughness on surface and count surface below the 0.850 μ m with SRa, be preferably especially more than the 0.500 μ m, below the 0.700 μ m.The thickness of release layer is preferably more than the 1 μ m and less than 30 μ m, is preferably 3~10 μ m especially.
In order to form concave-convex surface as described above, by using propylene-ethylene block copolymer, thereby can form the layer of lacklustre surperficial roughen.In addition, be resin by mix polyethylene in homo-polypropylene, also can expect same effect.In addition, be resin by mix polyethylene in propylene-ethylene block copolymer, thereby can form the more coarse layer in surface.As for obtaining the preferred resin in lacklustre surface, particularly, can Japan Polypropylene Corporation system propylene-ethylene block copolymers such as " BC4FC " be shown example.
From operating consideration, bonding film of the present invention is preferably made the form of roller.The width of film roller and the long upper limit of volume have no particular limits, and from the easiness of operation, preferred: width is below the 1.5m usually; Volume is long for below the 6000m when film thickness is 30 μ m.In addition, as batching core, can use common 3 inches, 6 inches, 8 inches etc. plastic core or metal coremaking.In addition, from the adaptability of processing, preferably the film roller that coils into the size more than the length 200m, more than the width 450mm.
Use tackiness agent of the present invention and bonding film especially can be suitable for protecting the outside surface of the prism-type lens section of the prismatic lens that in optical applications, uses.In addition, also go for following situation, namely be used for protecting synthetic resin board (for example build goods, materials and equipments with), stainless steel plate (for example build goods, materials and equipments with), aluminium sheet, fancy plywood, steel plate, sheet glass, tame electrical article, precision optical machinery and the surface of the body of a motor car when making; Be used for protecting article piling up, escaping injury during carrying in keeping, transportation or the manufacturing process; And be used for protecting article to escape injury in secondary processing (for example bending machining, press process) time.
Embodiment
Below, enumerate embodiment and further specify the present invention.But the present invention is not subjected to the restriction of following embodiment under the prerequisite that does not break away from its purport.In addition, the evaluation method of following embodiment, the rerum natura in the comparative example is as described below.
(1) bonding coat is to the evaluation of the ductility of substrate layer
In 3 layers of T mould (feed piece mould, die lip width 850mm, die lip slit 1mm) with 40mm φ single screw extrusion machine with 15kg/ hour discharge-amount coextrusion bonding coat resin, with 90mm φ single screw extrusion machine with 15kg/ hour discharge-amount coextrusion substrate layer resin, discharge-amount coextrusion release layer resin with 65mm φ single screw extrusion machine during with 5kg/.The film of extruding is drawn on the casting roll of getting 30 ℃ of temperature with 20m/ minute speed, obtain the wide unstretching film of 650mm thus.To being dropped into 40mm φ single screw extrusion machine, the bonding coat resin measures through the elongation of bonding coat on substrate layer after 30 minutes from beginning to replace to this resin.
The stacked width (mm)/650 (mm) * 100 (%) of elongation=bonding coat
(2) bonding coat is to encapsulated evaluation of substrate layer
In 3 layers of T mould (feed piece type, die lip width 850mm, die lip slit 1mm) with 40mm φ single screw extrusion machine with 15kg/ hour discharge-amount coextrusion bonding coat resin, with 90mm φ single screw extrusion machine with 15kg/ hour discharge-amount coextrusion substrate layer resin, discharge-amount coextrusion release layer resin with 65mm φ single screw extrusion machine during with 5kg/.The film of extruding is drawn on the casting roll of getting 30 ℃ of temperature with 20m/ minute speed, obtain the wide unstretching film of 650mm thus.For the bonding coat resin being put in the 40mm φ single screw extrusion machine, the encapsulation ratio at the two ends of the film width of substrate layer is measured through bonding coat after 120 minutes from beginning to replace to this resin.
Encapsulation ratio=bonding coat is wrapping to the width (mm)/650 (mm) * 100 (%) at the two ends of film width
(3) fusible evaluation
According to JIS-Z-0237 (2000) self adhesive tape adhesive sheet test method, measure with following method.
As clung body, prepare acrylic board (Mitsubishi Rayon (strain) system: Acrylight (registered trademark) thickness 3mm) of 50mm * 150mm, (lens section is formed by triangular prism the prismatic lens of 2 kinds of 50mm * 150mm that surface treatment state is different, the height of triangular prism is 25 μ m, the width of triangular prism is 50 μ m), as test film, the take-up direction that cuts out when film is made is 150mm, be the test film of 25mm in the direction with its quadrature, make rubber rollers (the Elastic hardness 80Hs on roller surface of quality 2000g with the speed of 5mm/ second, with the lining of the rubber layer of thickness 6mm, width 45mm, the rubber rollers of diameter (comprising rubber layer) 95mm) reciprocal 1 time, clung body and test film are carried out crimping.After the crimping, after placing 30 minutes under the environment of 23 ℃ of temperature, relative humidity 65%, (AGS-J) carry out 180 degree with 300mm/ minute speed with (strain) Shimadzu Seisakusho Ltd. system " AUTOGRAPH (registered trademark) " and peel off, Resistance Value at this moment is made as bounding force [cN/25mm].So-called 180 degree are peeled off, and make the peel angle of acrylic board and film remain on 180 degree when referring to the Resistance Value when mensuration is peeled off.
The grasping part of the mensuration sample during as mensuration, prepare the polyester chips of thickness 190 μ m, size 25mm * 170mm, use adhesive paste part as the wide cellulose film band (registered trademark) of 15mm it to be fitted on the end of bonding film side of the mensuration sample that above-mentioned bonding film and acrylic board crimping form, the grasping part when measuring.Measure the synoptic diagram of sample as shown in Figure 1.Mensuration is implemented 3 times for a sample, with the bounding force of its mean value as this sample.
(4) evaluation of anti-adhesive
As the evaluation of anti-adhesive, in the following manner the release layer of bonding film and the peeling force of bonding coat are measured.
50mm * 150mm acrylic board (Mitsubishi Rayon (strain) system: Acrylight thickness 3mm) whole go up applying double-sided adhesive band (a day eastern electrician (strain) system: No.535A), the fit test film of 150mm (take-up direction when film is made) * 50mm (direction of the take-up direction quadrature when making with film) of the mode that on the another side of double-sided adhesive band, comes alongside with the adhesive face of test film.
As new test film, to cut out take-up direction when film is made be 150mm, be the test film of 25mm in the direction with its quadrature, after the stripping surface of the test film of fitting by the double-sided adhesive band on its adhesive face and the acrylic board is superimposed, make reciprocal 1 time of the rubber rollers (the Elastic hardness 80Hs on roller surface, with the rubber layer of thickness 6mm rubber rollers lining, width 45mm, diameter (comprising rubber layer) 95mm) of quality 2000g with the speed of 5mm/ second, stripping surface and test film are carried out crimping.After the crimping, after placing 30 minutes under the environment of 23 ℃ of temperature, relative humidity 65%, (AGS-J) carry out 180 degree with 300mm/ minute speed with (strain) Shimadzu Seisakusho Ltd. system " AUTOGRAPH " and peel off, Resistance Value at this moment is made as peeling force [cN/25mm].
The polyester chips of thickness 190 μ m, size 25mm * 170mm is prepared in the grasping part of the mensuration sample when measuring, and uses adhesive paste part it to be fitted on the end of test film of 150mm * 25mm the grasping part during as mensuration as the wide cellulose film band of 15mm.Mensuration is implemented 3 times for a sample, with the peeling force of its mean value as this sample.
(5) mensuration of average surface roughness
Use the contact-type 3 D centerplane surfaceness meter (model ET-30HK) of (strain) little slope institute system, utilize tracer method to measure the centerplane mean roughness (SRa) on release layer surface under the following conditions.Condition is as described below, with the mean value measured for 3 times as average surface roughness value.
Stylus tip radius: 0.5 μ m
Contact pilotage is pressed: 20mg
Removal amount: 80 μ m
Measure long: 1000 μ m
Finding speed: 100 μ m/ seconds
Measuring interval: 2 μ m
(6) operability
Make the film of gained become roller, " zero " that the little situation of resistance of film is made as when extracting film out from roller, the situation that the resistance of film is big is made as " * ".
[embodiment 1]
(making of substrate layer)
Melt extrude 100wt% polypropylene-based resin (Sumitomo Chemical system: FS2011DG3, MFR:2.5g/10min) with 90mm φ single screw extrusion machine, make substrate layer.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC (registered trademark) H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), after polypropylene is resin (Sumitomo Chemical system: FS2011DG3, MFR:2.5g/10min) 8.8 weight parts and petroleum resin (waste river chemical industry system: Arkon (registered trademark) P125) 8.8 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
(making of release layer)
Melt extrude 100wt% propylene-ethylene block copolymer (Japan Polypropylene Corporation system: BC4FC), make release layer with 65mm φ single screw extrusion machine.
(making of film)
Utilize each forcing machine to make substrate layer, bonding coat, release layer be in the state of fusion respectively, carrying out stacked extruding in the 3 layers of T mould (feed piece type, die lip width 850mm, die lip slit 1mm) at 250 ℃ under this state.The film of extruding is drawn on the casting roll of getting 30 ℃ of temperature with the speed of 20m/min, carry out cooling curing, obtaining substrate layer thickness is that 18 μ m, bondline thickness are that 6 μ m, release layer thickness are 3 kinds of 3 layers of unstretching films of 6 μ m.
[embodiment 2]
Bonding coat, release layer keep identical with embodiment 1, and substrate layer is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of substrate layer)
Melt extrude 100wt% homo-polypropylene resin (Sumitomo Chemical system: FLX80E4, MFR:7.5g/10min) with 90mm φ single screw extrusion machine, make substrate layer.
[embodiment 3]
Substrate layer, release layer keep identical with embodiment 1, and bonding coat is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), mix petroleum resin (waste river chemical industry system: Arkon P125) behind 3.2 weight parts and polypropylene-based resin (Sumitomo Chemical system: FS2011DG3, MFR:2.5g/10min) 3.2 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
[embodiment 4]
Substrate layer, release layer keep identical with embodiment 1, and bonding coat is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), mix petroleum resin (waste river chemical industry system: Arkon P125) behind 8.8 weight parts and polypropylene-based resin (Sumitomo Chemical system: WF836DG3:, MFR:7.0g/10min) 8.8 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
[embodiment 5]
It is identical with embodiment 1 that release layer keeps, and substrate layer and bonding coat are changed to following content, utilizes method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), mix petroleum resin (waste river chemical industry system: Arkon P125) behind 5.7 weight parts and polypropylene-based resin (Sumitomo Chemical system: FS2011DG3, MFR:2.5g/10min) 8.0 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
(making of substrate layer)
(sumitomo chemical company system: FLX80E4, MFR:7.5g/10min) melt extrudes with 90mm φ single screw extrusion machine with 100wt% homo-polypropylene resin, makes substrate layer.
[comparative example 1]
Substrate layer, release layer keep identical with embodiment 1, and bonding coat is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), mix petroleum resin (waste river chemical industry system: Arkon P125) behind 17.6 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
[comparative example 2]
Substrate layer, release layer keep identical with embodiment 1, and bonding coat is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), mix petroleum resin (waste river chemical industry system: Arkon P125) behind 21.4 weight parts and polypropylene-based resin (Sumitomo Chemical system: FS2011DG3, MFR:2.5g/10min) 21.4 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
[comparative example 3]
Substrate layer, release layer keep identical with embodiment 1, and bonding coat is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), after polypropylene is resin (Sumitomo Chemical system: FS2011DG3, MFR:2.5g/10min) 17.6 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
[comparative example 4]
It is identical with embodiment 1 that release layer keeps, and bonding coat and substrate layer are changed to following content, utilizes method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), mix petroleum resin (waste river chemical industry system: Arkon P125) behind 17.6 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
(making of substrate layer)
With 90mm φ single screw extrusion machine 100wt% acrylic resin (Sumitomo Chemical system: FLX80E4, MFR:7.5g/10min) is melt extruded, make substrate layer.
[comparative example 5]
Substrate layer, release layer keep identical with embodiment 1, and bonding coat is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), mix petroleum resin (waste river chemical industry system: Arkon P125) behind 6.4 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
[comparative example 6]
Substrate layer, release layer keep identical with embodiment 1, and bonding coat is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), mix petroleum resin (waste river chemical industry system: Arkon P125) behind 6.3 weight parts and polypropylene-based resin (Sumitomo Chemical system: FS2011DG3, MFR:2.5g/10min) 18.8 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
[comparative example 7]
Substrate layer, release layer keep identical with embodiment 1, and bonding coat is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: 100 weight parts TAFTEC H1221, styrene copolymerized than 12wt%, MFR:4.5g/10min), mix petroleum resin (waste river chemical industry system: Arkon P125) behind 18.8 weight parts and polypropylene-based resin (Sumitomo Chemical system: WF836DG3, MFR:7.0g/10min) 6.3 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
[comparative example 8]
Substrate layer, release layer keep identical with embodiment 1, and bonding coat is changed to following content, utilize method for making similarly to Example 1 to obtain 3 kinds 3 layers unstretching film.
(making of bonding coat)
With respect to styrene series elastomer (Asahi Kasei Chemicals system: TAFTECH1062, styrene copolymerized than 18wt%, MFR:4.5g/10min) 100 weight parts, mix petroleum resin (waste river chemical industry system: Arkon P125) behind 8.8 weight parts and polypropylene-based resin (Sumitomo Chemical system: FS2011DG3, MFR:2.5g/10min) 8.8 weight parts, it is melt extruded with 40mm φ single screw extrusion machine, make bonding coat.
The above results is shown in table 1,2,3.
[table 1]
Figure BDA00003281892700171
[table 2]
Figure BDA00003281892700181
[table 3]
Figure BDA00003281892700191
As shown in Table 1, the ductility of the film that obtains among the embodiment 1~5 when film processed is good, has sufficient adhesive in the practicality when using as protective membrane, and the operability when making film become roller is also good.
On the other hand, the ductility of film when film processed that obtains in the comparative example 1,4 and 7 is insufficient, produces the parcel of bonding coat, draws film processed and may not deserve to be called good result.In addition, the operability of film when becoming roller of must sening as an envoy to also may not deserve to be called good result.The film that obtains in the comparative example 2,3,6 and 8 does not demonstrate bounding force to the prismatic lens as the lining body, draws not have the practical result who required bounding force.Operability when the film of must sening as an envoy in the film that obtains in the comparative example 5 becomes roller also may not deserve to be called good result.This shows that the film that obtains in the comparative example is poor quality, film that practicality is low.
Utilizability on the industry
Tackiness agent of the present invention especially goes for protecting the bonding film of outside surface of the prism-type lens section of the prismatic lens that uses in optical applications.
In addition, also go for following situation, namely be used for protecting synthetic resin board (for example build goods, materials and equipments with), stainless steel plate (for example build goods, materials and equipments with), aluminium sheet, fancy plywood, steel plate, sheet glass, tame electrical article, precision optical machinery and the surface of the body of a motor car when making; Be used for protecting article piling up, escaping injury during carrying in keeping, transportation or the manufacturing process; And be used for protecting article to escape injury in secondary processing (for example bending machining, press process) time, very big to the industrial community contribution.

Claims (8)

1. an adhesive resin composition is characterized in that, it comprises following resin combination,
Described resin combination is to contain more than 2 weight parts and less than the tackifying resin of 10 weight parts and more than 2 weight parts and less than the resin combination of the polyolefin-based resins of 10 weight parts with respect to styrene series elastomer 100 weight parts,
Described styrene series elastomer is principal constituent with segmented copolymer and/or their hydride of the block of random copolymer formation of segmented copolymer, styrenic block and vinylbenzene and the alkene of styrenic block and olefin polymer block, and the vinylbenzene composition is 5~15 weight % in this styrene series elastomer.
2. a bonding film is characterized in that, it is that the described adhesive resin composition of claim 1 is laminated in the polypropylene-based resin is that the single face of the substrate layer of principal constituent forms.
3. bonding film according to claim 2 is characterized in that, stacked release layer forms on the opposite face of the bonding coat with comprising adhesive resin composition of substrate layer that with the polypropylene-based resin is principal constituent.
4. bonding film according to claim 3 is characterized in that, utilizing coextrusion stacked is that the substrate layer of principal constituent, the bonding coat that comprises adhesive resin composition and release layer form with the polypropylene-based resin.
5. according to each described bonding film in the claim 2~4, wherein, the melt flow rate (MFR) (MFR) of the styrene series elastomer in the described bonding coat under 230 ℃ of 2.16kgf is 0.5~10g/10 minute.
6. according to each described bonding film in the claim 2~5, wherein, the melt flow rate (MFR) (MFR) of the polypropylene-based resin in the described substrate layer under 230 ℃ of 2.16kgf is 1.0~15g/10 minute.
7. according to each described bonding film in the claim 2~6, it is used for the lining prismatic lens.
8. according to each described bonding film in the claim 2~7, it is self adhesion.
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WO2012073979A1 (en) 2012-06-07
TW201231609A (en) 2012-08-01
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CN103261352B (en) 2016-01-27

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