CN103256835B - A kind of shell-and-tube heat exchanger facilitating cleaning in shell-side - Google Patents

A kind of shell-and-tube heat exchanger facilitating cleaning in shell-side Download PDF

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Publication number
CN103256835B
CN103256835B CN201310183440.0A CN201310183440A CN103256835B CN 103256835 B CN103256835 B CN 103256835B CN 201310183440 A CN201310183440 A CN 201310183440A CN 103256835 B CN103256835 B CN 103256835B
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tube
shell
heat exchanger
welded
nipple
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CN103256835A (en
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郭凯
江村
蔡广闽
朱政果
叶海波
农金龙
魏玉伟
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Guangxi Special Equipment Inspection and Research Institute
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GUANGXI SPECIAL EQUIPMENT SUPERVISION AND INSPECTION INSTITUTE
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Abstract

Facilitate a shell-and-tube heat exchanger for cleaning in shell-side, be made up of end socket, cover flange, tube sheet, heat exchanger tube, housing, spray distance sink tube, deflection plate, blowdown nipple, bearing etc.; It is characterized in that: be designed with several blowdown nipple at housing bottom, replace the distance rod of current technology with spray distance sink tube; When needs washing and cleaning operation, pull down the blind plate of blowdown nipple, connect sewage pipe, dismounting end socket, backs out the plug of spray distance sink tube, connects high-pressure water pipe, can pass into water under high pressure and clean; Sewage after cleaning collects jetting machine through sewage pipe, processes Posterior circle after filtration and uses, to alleviate or to avoid the pollution to surrounding environment.The technical program overcomes the difficult problem that common shell heat exchanger shell pass is difficult to clean, for its service efficiency of raising, reduction clean and maintenance cost, increasing the service life has positive effect, and the technical program is applicable to various types of shell-and-tube heat exchangers such as stationary pipes shell-type, floating head type, U-shaped tubular type.

Description

A kind of shell-and-tube heat exchanger facilitating cleaning in shell-side
Technical field
The present invention relates to a kind of heat exchanger, especially a kind of shell-and-tube heat exchanger facilitating cleaning in shell-side.
Background technology
Shell-and-tube heat exchanger, be the recuperative heat exchanger using closed wall of restraining in the housing as heat-transfer area, that commonly uses at present mainly contains fixed tube sheet type, floating head type and U-shaped tubular type three types.Because shell-and-tube heat exchanger can manufacture with various metal material, have firm in structure, operating flexibility is large, the degree of reliability is high, applied widely, can use under high temperature, condition of high voltage, therefore obtain extensive use in numerous industry such as oil, chemical industry, light industry, metallurgy, electric power.
It is exactly that the cleaning of heat exchanger shell side is very difficult that current shell-and-tube heat exchanger has in maximum shortcoming.For fixed tube-sheet exchanger, chemical immersion method can only be adopted to clean, for movable tube sheets heat exchanger or U-shaped pipe heat exchanger, also can adopt after loosing core and clean by high pressure water cleaning method.Be no matter adopt chemical immersion method or high pressure water cleaning method of loosing core to clean, all not only waste time and energy in the extreme, increase working service cost, and chemical immersion or loose core operation time, also easily damage heat exchanger body, the service life of shortening heat exchanger.
Summary of the invention
Object of the present invention: be can not solve the problems of the technologies described above for existing background technology, propose a kind of shell-and-tube heat exchanger facilitating cleaning in shell-side.
The present invention is achieved in that
Facilitate a shell-and-tube heat exchanger for cleaning in shell-side, be made up of end socket, tube side dividing plate, cover flange, tube sheet, heat exchanger tube, housing, spray distance sink tube, deflection plate, blowdown nipple, bearing etc.; End socket and cover flange are welded to connect, tube side dividing plate and end socket are welded to connect, cover flange is connected by nut bolt with tube sheet, tube sheet is connected with case weld, exchanger tubes and tubesheets is welded to connect, spray spacing tube to tube sheet welding connects, deflection plate is connected with the spot welding of spray distance sink tube, and blowdown nipple is welded on housing bottom, and case weld is on bearing; It is characterized in that: be designed with several blowdown nipple at housing bottom, replace the distance rod of current technology with spray distance sink tube.
Above-described a kind of shell-and-tube heat exchanger facilitating cleaning in shell-side, is characterized in that: blowdown nipple is made up of short tube, flange and blind plate.
Above-described a kind of shell-and-tube heat exchanger facilitating cleaning in shell-side, it is characterized in that: spray distance sink tube is made up of shower and plug, spray tube to tube sheet welding connects, and the thread mated with plug third and high-pressure water pipe third joint is had at mouth of pipe place, shower tube wall is distributed with aciculiform spray apertures.
Above-described a kind of shell-and-tube heat exchanger facilitating cleaning in shell-side, is applicable to various types of shell-and-tube heat exchanger, as fixed tube-sheet exchanger or movable tube sheets heat exchanger or U-shaped pipe heat exchanger etc.
Advantage of the present invention:
Above-described a kind of shell-and-tube heat exchanger facilitating cleaning in shell-side, can overcome the difficult problem that common tube shell heat exchanger shell side is difficult to clean, thus reaches the service efficiency improving heat exchanger, the object reducing clean and maintenance cost, increase the service life.
Accompanying drawing explanation
Fig. 1 is a kind of schematic diagram facilitating the shell-and-tube heat exchanger of cleaning in shell-side of the present invention.
Fig. 2 is the partial schematic diagram that the present invention sprays distance sink tube.
Fig. 3 is the schematic diagram of cleaning of the present invention.
In figure, 1 be end socket, 2 be tube side dividing plate, 3 be cover flange, 4 be tube sheet, 5 be heat exchanger tube, 6 be housing, 7 be deflection plate, 9 be blowdown nipple, 10 be bearing, 11 be jetting machine, 12 be blow-off pipe, 13 be high-pressure water pipe, 71 be shower, 72 for plug, 73 be aciculiform spray apertures, 91 be short tube, 92 be flange, 93 be blind plate for spray distance sink tube, 8.
Detailed description of the invention
As shown in Figure 1, a kind of shell-and-tube heat exchanger facilitating cleaning in shell-side, is made up of end socket 1, tube side dividing plate 2, cover flange 3, tube sheet 4, heat exchanger tube 5, housing 6, spray distance sink tube 7, deflection plate 8, blowdown nipple 9, bearing 10 etc.; End socket 1 and cover flange 3 are welded to connect, tube side dividing plate 2 is welded to connect with end socket 1, cover flange 3 and tube sheet 4 are bolted, tube sheet 4 and housing 6 are welded to connect, heat exchanger tube 5 and tube sheet 4 are welded to connect, spray distance sink tube 7 is welded to connect with tube sheet 4, deflection plate 8 spot welding is fixed on spray distance sink tube 7, and blowdown nipple 9 is welded on bottom housing 6, and housing 6 is welded on bearing 10; It is characterized in that: have several blowdown nipple 9 in housing 6 bottom design, replace the distance rod of current technology with spray distance sink tube 7.
When carrying out cleaning in shell-side, blow-off pipe 11 is connected after first being pulled down by the blind plate 93 of blowdown nipple 9, then end socket 1 unloaded down and clean tube side, again the plug 72 of spray distance sink tube 7 is pulled down, pass into high-pressure water pipe 13, can carry out shell side high pressure water cleaning, the sewage after cleaning processes rear reusable edible after filtration, thus avoid the pollution of environment and the waste of water resource, see Fig. 3.

Claims (3)

1. can facilitate a shell-and-tube heat exchanger for cleaning in shell-side, be made up of end socket (1), tube side dividing plate (2), cover flange (3), tube sheet (4), heat exchanger tube (5), housing (6), spray distance sink tube (7), deflection plate (8), blowdown nipple (9), bearing (10); End socket (1) and cover flange (3) are welded to connect, tube side dividing plate (2) is welded to connect with end socket (1), cover flange (3) is connected by nut bolt with tube sheet (4), tube sheet (4) and housing (6) are welded to connect, heat exchanger tube (5) and tube sheet (4) are welded to connect, spray distance sink tube (7) and tube sheet (4) are welded to connect, deflection plate (8) is connected with spray distance sink tube (7) spot welding, blowdown nipple (9) is welded on housing (6) bottom, and housing (6) is welded on bearing (10); It is characterized in that: have several blowdown nipple (9) in housing (6) bottom design, replace the distance rod of current technology with spray distance sink tube (7).
2. a kind of shell-and-tube heat exchanger facilitating cleaning in shell-side according to claim 1, is characterized in that: blowdown nipple (9) is made up of short tube (91), flange (92), blind plate (93).
3. a kind of shell-and-tube heat exchanger facilitating cleaning in shell-side according to claim 1, it is characterized in that: spray distance sink tube (7) is made up of shower (71) and plug (72), shower (71) and tube sheet (4) are welded to connect, and the thread mated with the joint of plug (72) and high-pressure water pipe (11) is had at mouth of pipe place, shower (71) tube wall is distributed with aciculiform spray apertures (73).
CN201310183440.0A 2013-05-17 2013-05-17 A kind of shell-and-tube heat exchanger facilitating cleaning in shell-side Active CN103256835B (en)

Priority Applications (1)

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CN201310183440.0A CN103256835B (en) 2013-05-17 2013-05-17 A kind of shell-and-tube heat exchanger facilitating cleaning in shell-side

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CN103256835B true CN103256835B (en) 2015-07-29

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104697393A (en) * 2015-03-16 2015-06-10 北京中科华誉热泵设备制造有限公司 Shell tube dry type evaporator with spraying type cleaning structure
CN104913673A (en) * 2015-06-25 2015-09-16 浙江成汉思创化工设备有限公司 High efficiency self-cleaning heat exchanger
CN105241269A (en) * 2015-10-23 2016-01-13 苏州市金翔钛设备有限公司 Anti-scaling condenser easy to disassemble
CN107356138A (en) * 2016-01-08 2017-11-17 申清章 The quick heat exchange Quick cleaning device of chemical industry easy to clean
CN109253843A (en) * 2017-07-14 2019-01-22 新能能源有限公司 A kind of heat exchanger auxiliary leakage detection apparatus and heat exchanger leak hunting method
KR102436657B1 (en) * 2017-07-24 2022-08-26 현대두산인프라코어 주식회사 Heat exchanger for engine
CN111288838B (en) * 2020-03-05 2021-09-24 山东国宏中能科技发展有限公司 Condensation mechanism of chemical crystallization equipment
CN112146480A (en) * 2020-09-29 2020-12-29 扬中申扬换热设备有限公司 Four-flow heat exchanger with detachable core

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GB2076134A (en) * 1980-03-31 1981-11-25 Foster Wheeler Power Prod Combustion air preheater
EP0418534A2 (en) * 1989-09-22 1991-03-27 Deutsche Babcock- Borsig Aktiengesellschaft Heat exchanger for cooling a reaction gas
CN102519278A (en) * 2011-12-15 2012-06-27 清华大学 Heat exchanger capable of recycling heat from acidic gas containing dust
CN203405097U (en) * 2013-05-17 2014-01-22 广西壮族自治区特种设备监督检验院 Shell-and-tube type heat exchanger with convenient shell side cleaning

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JPH05203391A (en) * 1992-01-23 1993-08-10 Kubota Corp Multi-tube cylindrical heat exchanger
CN201867095U (en) * 2010-11-17 2011-06-15 宣达实业集团有限公司 Alloy acid cooler
CN103063058A (en) * 2013-02-21 2013-04-24 岳军堂 Novel horizontal cooler

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2076134A (en) * 1980-03-31 1981-11-25 Foster Wheeler Power Prod Combustion air preheater
EP0418534A2 (en) * 1989-09-22 1991-03-27 Deutsche Babcock- Borsig Aktiengesellschaft Heat exchanger for cooling a reaction gas
CN102519278A (en) * 2011-12-15 2012-06-27 清华大学 Heat exchanger capable of recycling heat from acidic gas containing dust
CN203405097U (en) * 2013-05-17 2014-01-22 广西壮族自治区特种设备监督检验院 Shell-and-tube type heat exchanger with convenient shell side cleaning

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Address after: 530129 No. 99 Jianshe Road, Liangqing District, Nanning, Guangxi

Patentee after: Guangxi special equipment inspection and reserch institute

Address before: 530129 No. 99 Jianshe Road, Liangqing District, Nanning, Guangxi

Patentee before: GUANGXI SPECIAL EQUIPMENT SUPERVISION INSPECTION INSTITUTE