CN103256835A - Shell-and-tube heat exchanger capable of conveniently cleaning shell pass - Google Patents

Shell-and-tube heat exchanger capable of conveniently cleaning shell pass Download PDF

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Publication number
CN103256835A
CN103256835A CN2013101834400A CN201310183440A CN103256835A CN 103256835 A CN103256835 A CN 103256835A CN 2013101834400 A CN2013101834400 A CN 2013101834400A CN 201310183440 A CN201310183440 A CN 201310183440A CN 103256835 A CN103256835 A CN 103256835A
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China
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tube
shell
heat exchanger
welded
tube heat
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CN2013101834400A
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CN103256835B (en
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郭凯
江村
蔡广闽
朱政果
叶海波
农金龙
魏玉伟
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Guangxi Special Equipment Inspection and Research Institute
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GUANGXI SPECIAL EQUIPMENT SUPERVISION AND INSPECTION INSTITUTE
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Abstract

A shell-and-tube heat exchanger capable of conveniently cleaning a shell pass is composed of an end socket, an end socket flange, a tube sheet, a heat exchange tube, a shell, a spraying pipe spacer, a baffle plate, pollution discharge nipples, a support and the like. The shell-and-tube heat exchanger capable of conveniently cleaning the shell pass is characterized in that a plurality of pollution discharge nipples are designed at the bottom of the shell, and a spaced rod in an existing technology is replaced by the spraying pipe spacer. When a cleaning operation is needed, blind plates of the pollution discharge nipples are dismounted, pollution discharge water pipes are connected, the end socket is dismounted, an end cap of the spraying pipe spacer is screwed off, a high-pressure water pipe is connected, and cleaning can be carried out by filling high-pressure water. Sewage after being cleaned is collected into a high-pressure cleaning machine through the pollution discharge water pipes, the sewage is recycled after filtration treatment to reduce or avoid the pollution on surroundings. According to the shell-and-tube heat exchanger capable of conveniently cleaning the shell pass, the problem that a shell pass of a common shell-and-tube heat exchanger is cleaned difficultly is solved, the shell-and-tube heat exchanger capable of conveniently cleaning the shell pass has positive significance that use efficiency of the shell-and-tube heat exchanger is improved, washing and maintaining cost are reduced, and the service life is prolonged. According to the technical scheme, the shell-and-tube heat exchanger capable of conveniently cleaning the shell pass is suitable for fixing various shell-and-tube heat exchangers which are of a shell-and-tube type, a floating-head type, a U-shaped-tube type and the like.

Description

A kind of shell-and-tube heat exchanger that makes things convenient for shell side to clean
Technical field
The present invention relates to a kind of heat exchanger, especially a kind of shell-and-tube heat exchanger that makes things convenient for shell side to clean.
Background technology
Shell-and-tube heat exchanger is to be enclosed in the wall of restraining in the housing as the recuperative heat exchanger of heat-transfer area, at present three types of fixed tube sheet type, floating head type and the U-shaped tubular types that mainly contain commonly used.Because shell-and-tube heat exchanger can be with various metal material manufacturings, have firm in structurely, operating flexibility is big, degree of reliability height, applied widely, can under high temperature, condition of high voltage, use, therefore obtain extensive use in numerous industries such as oil, chemical industry, light industry, metallurgy, electric power.
At present the shortcoming in maximum is arranged is exactly that the cleaning of heat exchanging device shell side is very difficult to shell-and-tube heat exchanger.For fixed tube-sheet exchanger, can only adopt the chemical immersion method to clean, for movable tube sheets heat exchanger or U-shaped pipe heat exchanger, also can adopt the back of loosing core to clean with the water under high pressure ablution.No matter be to adopt chemical immersion method or the water under high pressure ablution of loosing core to clean, all not only waste time and energy, increase the working service cost in the extreme, and at chemical immersion or when loosing core operation, damage heat exchanger body easily also, the service life of shortening heat exchanger.
Summary of the invention
Purpose of the present invention: be to solve the problems of the technologies described above at existing background technology, proposed a kind of shell-and-tube heat exchanger that makes things convenient for shell side to clean.
The present invention is achieved in that
A kind of shell-and-tube heat exchanger that makes things convenient for shell side to clean is made up of end socket, tube side dividing plate, cover flange, tube sheet, heat exchanger tube, housing, spray distance sink tube, deflection plate, blowdown nipple, bearing etc.; End socket and cover flange are welded to connect, tube side dividing plate and end socket are welded to connect, cover flange is connected by nut bolt with tube sheet, tube sheet and housing are welded to connect, heat exchanger tube and tube sheet are welded to connect, spray distance sink tube and tube sheet are welded to connect, deflection plate is connected with the spot welding of spray distance sink tube, and the blowdown nipple is welded on housing bottom, and housing is welded on the bearing; It is characterized in that: in the housing bottom design several blowdown nipples are arranged, replace the spacing bar of present technology with the spray distance sink tube.
Above-described a kind of shell-and-tube heat exchanger that makes things convenient for shell side to clean, it is characterized in that: the blowdown nipple is made up of short tube, flange and blind plate.
Above-described a kind of shell-and-tube heat exchanger that makes things convenient for shell side to clean, it is characterized in that: the spray distance sink tube is made up of shower and plug, shower and tube sheet are welded to connect, and have the thread that mates with plug third and high-pressure water pipe third joint at mouth of pipe place, be distributed with the aciculiform spray apertures at the shower tube wall.
Above-described a kind of shell-and-tube heat exchanger that makes things convenient for shell side to clean is applicable to various types of shell-and-tube heat exchangers, as fixed tube-sheet exchanger or movable tube sheets heat exchanger or U-shaped pipe heat exchanger etc.
Advantage of the present invention:
Above-described a kind of shell-and-tube heat exchanger that makes things convenient for shell side to clean can overcome the difficult problem that common tube shell heat exchanger shell side is difficult to clean, thereby reaches the service efficiency that improves heat exchanger, the purpose that reduces the clean and maintenance cost, increases the service life.
Description of drawings
Fig. 1 is a kind of schematic diagram that makes things convenient for the shell-and-tube heat exchanger of shell side cleaning of the present invention.
Fig. 2 is the partial schematic diagram that the present invention sprays distance sink tube.
Fig. 3 is the schematic diagram of cleaning of the present invention.
Among the figure, 1 be end socket, 2 for the tube side dividing plate, 3 for cover flange, 4 for tube sheet, 5 for heat exchanger tube, 6 for housing, 7 for the spray distance sink tube, 8 for deflection plate, 9 for the blowdown nipple, 10 for bearing, 11 for jetting machine, 12 for blow-off pipe, 13 for high-pressure water pipe, 71 for shower, 72 for plug, 73 be the aciculiform spray apertures, 91 for short tube, 92 for flange, 93 be blind plate.
The specific embodiment
As shown in Figure 1, a kind of shell-and-tube heat exchanger that makes things convenient for shell side to clean is made up of end socket 1, tube side dividing plate 2, cover flange 3, tube sheet 4, heat exchanger tube 5, housing 6, spray distance sink tube 7, deflection plate 8, blowdown nipple 9, bearing 10 etc.; End socket 1 is welded to connect with cover flange 3, tube side dividing plate 2 is welded to connect with end socket 1, cover flange 3 and tube sheet 4 are connected by bolt, tube sheet 4 is welded to connect with housing 6, heat exchanger tube 5 is welded to connect with tube sheet 4, spray distance sink tube 7 is welded to connect with tube sheet 4, deflection plate 8 spot welding are fixed on the spray distance sink tube 7, and blowdown nipple 9 is welded on housing 6 bottoms, and housing 6 is welded on the bearing 10; It is characterized in that: in housing 6 bottom design several blowdown nipples 9 are arranged, replace the spacing bar of present technology with spray distance sink tube 7.
When carrying out the shell side cleaning, connect blow-off pipe 11 after earlier the blind plate 93 of blowdown nipple 9 being pulled down, unload and clean end socket 1 down tube side then, the plug 72 that will spray distance sink tube 7 is again pulled down, feed high-pressure water pipe 13, can carry out the shell side water under high pressure and clean, the sewage after the cleaning is handled the back reusable edible after filtration, thereby avoided the pollution of environment and the waste of water resource, seen Fig. 3.

Claims (4)

1. the shell-and-tube heat exchanger that can make things convenient for shell side to clean is made up of end socket (1), tube side dividing plate (2), cover flange (3), tube sheet (4), heat exchanger tube (5), housing (6), spray distance sink tube (7), deflection plate (8), blowdown nipple (9), bearing (10) etc.; End socket (1) is welded to connect with cover flange (3), tube side dividing plate (2) is welded to connect with end socket (1), cover flange (3) is connected by nut bolt with tube sheet (4), tube sheet (4) is welded to connect with housing (6), heat exchanger tube (5) is welded to connect with tube sheet (4), spray distance sink tube (7) is welded to connect with tube sheet (4), deflection plate (8) is connected with the spot welding of spray distance sink tube (7), and blowdown nipple (9) is welded on housing (6) bottom, and housing (6) is welded on the bearing (10); It is characterized in that: in housing (6) bottom design several blowdown nipples (9) are arranged, replace the spacing bar of present technology with spray distance sink tube (7).
2. the shell-and-tube heat exchanger that can conveniently clean according to claim 1, it is characterized in that: blowdown nipple (9) is made up of short tube (91), flange (92), blind plate (93).
3. the shell-and-tube heat exchanger that can conveniently clean according to claim 1, it is characterized in that: spray distance sink tube (7) is made up of shower (71) and plug (72), shower (71) is welded to connect with tube sheet (4), and have the thread with the joint coupling of plug (72) and high-pressure water pipe (11) at mouth of pipe place, be distributed with aciculiform spray apertures (73) at shower (71) tube wall.
4. the technical program is applicable to various types of shell-and-tube heat exchangers, as fixed tube-sheet exchanger or movable tube sheets heat exchanger or U-shaped pipe heat exchanger etc.
CN201310183440.0A 2013-05-17 2013-05-17 A kind of shell-and-tube heat exchanger facilitating cleaning in shell-side Active CN103256835B (en)

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CN201310183440.0A CN103256835B (en) 2013-05-17 2013-05-17 A kind of shell-and-tube heat exchanger facilitating cleaning in shell-side

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CN201310183440.0A CN103256835B (en) 2013-05-17 2013-05-17 A kind of shell-and-tube heat exchanger facilitating cleaning in shell-side

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104697393A (en) * 2015-03-16 2015-06-10 北京中科华誉热泵设备制造有限公司 Shell tube dry type evaporator with spraying type cleaning structure
CN104913673A (en) * 2015-06-25 2015-09-16 浙江成汉思创化工设备有限公司 High efficiency self-cleaning heat exchanger
CN105241269A (en) * 2015-10-23 2016-01-13 苏州市金翔钛设备有限公司 Anti-scaling condenser easy to disassemble
CN107166997A (en) * 2016-01-08 2017-09-15 申清章 A kind of chemical industry quickly heat exchange Quick cleaning device
CN109253843A (en) * 2017-07-14 2019-01-22 新能能源有限公司 A kind of heat exchanger auxiliary leakage detection apparatus and heat exchanger leak hunting method
CN109296441A (en) * 2017-07-24 2019-02-01 斗山英维高株式会社 The heat exchanger of engine
CN111288838A (en) * 2020-03-05 2020-06-16 惠安信德机械有限公司 Condensation mechanism of chemical crystallization equipment
CN112146480A (en) * 2020-09-29 2020-12-29 扬中申扬换热设备有限公司 Four-flow heat exchanger with detachable core

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2076134A (en) * 1980-03-31 1981-11-25 Foster Wheeler Power Prod Combustion air preheater
EP0418534A2 (en) * 1989-09-22 1991-03-27 Deutsche Babcock- Borsig Aktiengesellschaft Heat exchanger for cooling a reaction gas
JPH05203391A (en) * 1992-01-23 1993-08-10 Kubota Corp Multi-tube cylindrical heat exchanger
CN201867095U (en) * 2010-11-17 2011-06-15 宣达实业集团有限公司 Alloy acid cooler
CN102519278A (en) * 2011-12-15 2012-06-27 清华大学 Heat exchanger capable of recycling heat from acidic gas containing dust
CN103063058A (en) * 2013-02-21 2013-04-24 岳军堂 Novel horizontal cooler
CN203405097U (en) * 2013-05-17 2014-01-22 广西壮族自治区特种设备监督检验院 Shell-and-tube type heat exchanger with convenient shell side cleaning

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2076134A (en) * 1980-03-31 1981-11-25 Foster Wheeler Power Prod Combustion air preheater
EP0418534A2 (en) * 1989-09-22 1991-03-27 Deutsche Babcock- Borsig Aktiengesellschaft Heat exchanger for cooling a reaction gas
JPH05203391A (en) * 1992-01-23 1993-08-10 Kubota Corp Multi-tube cylindrical heat exchanger
CN201867095U (en) * 2010-11-17 2011-06-15 宣达实业集团有限公司 Alloy acid cooler
CN102519278A (en) * 2011-12-15 2012-06-27 清华大学 Heat exchanger capable of recycling heat from acidic gas containing dust
CN103063058A (en) * 2013-02-21 2013-04-24 岳军堂 Novel horizontal cooler
CN203405097U (en) * 2013-05-17 2014-01-22 广西壮族自治区特种设备监督检验院 Shell-and-tube type heat exchanger with convenient shell side cleaning

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104697393A (en) * 2015-03-16 2015-06-10 北京中科华誉热泵设备制造有限公司 Shell tube dry type evaporator with spraying type cleaning structure
CN104913673A (en) * 2015-06-25 2015-09-16 浙江成汉思创化工设备有限公司 High efficiency self-cleaning heat exchanger
CN105241269A (en) * 2015-10-23 2016-01-13 苏州市金翔钛设备有限公司 Anti-scaling condenser easy to disassemble
CN107356139A (en) * 2016-01-08 2017-11-17 申清章 A kind of quick heat exchange Quick cleaning device of chemical industry easy to clean
CN107339899A (en) * 2016-01-08 2017-11-10 申清章 The quick heat exchange Quick cleaning device of the fast chemical industry of heat transfer rate
CN107356133A (en) * 2016-01-08 2017-11-17 申清章 The quick heat exchange Quick cleaning device of chemical industry
CN107166997A (en) * 2016-01-08 2017-09-15 申清章 A kind of chemical industry quickly heat exchange Quick cleaning device
CN107356138A (en) * 2016-01-08 2017-11-17 申清章 The quick heat exchange Quick cleaning device of chemical industry easy to clean
CN107356140A (en) * 2016-01-08 2017-11-17 申清章 A kind of quick heat exchange Quick cleaning device of the fast chemical industry of heat transfer rate
CN109253843A (en) * 2017-07-14 2019-01-22 新能能源有限公司 A kind of heat exchanger auxiliary leakage detection apparatus and heat exchanger leak hunting method
CN109296441A (en) * 2017-07-24 2019-02-01 斗山英维高株式会社 The heat exchanger of engine
CN111288838A (en) * 2020-03-05 2020-06-16 惠安信德机械有限公司 Condensation mechanism of chemical crystallization equipment
CN111288838B (en) * 2020-03-05 2021-09-24 山东国宏中能科技发展有限公司 Condensation mechanism of chemical crystallization equipment
CN112146480A (en) * 2020-09-29 2020-12-29 扬中申扬换热设备有限公司 Four-flow heat exchanger with detachable core

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Address after: 530129 No. 99 Jianshe Road, Liangqing District, Nanning, Guangxi

Patentee after: Guangxi special equipment inspection and reserch institute

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