CN103253958A - Powdery carbide slag foaming agent - Google Patents

Powdery carbide slag foaming agent Download PDF

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Publication number
CN103253958A
CN103253958A CN2013101982436A CN201310198243A CN103253958A CN 103253958 A CN103253958 A CN 103253958A CN 2013101982436 A CN2013101982436 A CN 2013101982436A CN 201310198243 A CN201310198243 A CN 201310198243A CN 103253958 A CN103253958 A CN 103253958A
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China
Prior art keywords
carbide slag
foaming agent
attapulgite clay
whipping agent
sodium
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CN2013101982436A
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CN103253958B (en
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许庆华
许盛英
袁长兵
蒋文兰
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Li Hui
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许盛英
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Abstract

The invention discloses a powdery carbide slag foaming agent. According to the key point of the technical scheme, the powdery carbide slag foaming agent is composed of acidified carbide slag, hyperviscous attapulgite clay powder, lauryl sodium sulphate, sodium percarbonate, sodium polyacrylate, sodium pyrophosphate, sodium pyrophosphate and sodium poly[(naphthaleneformaldehyde)sulfonate]. Ingredients of the powdery carbide slag foaming agent are stirred, ground and packaged into the powdery carbide slag foaming agent finished product. The powdery carbide slag foaming agent has the advantages that foaming capacity is strong, expansion ratio is high, bubble yield in unit volume is high, toughness of outer membranes of bubbles is good, the outer membranes of the bubbles are difficult to break, foam stability is good, the bubbles can be kept for a long time, foam is fine and smooth, holes generated in medium are uniform in size, bleeding is less and compatibility of the adopted medium is good. The product produced by utilizing the powdery carbide slag foaming agent can effectively control noise pollution and also has thermal insulation and air purification functions; and the powdery carbide slag foaming agent is applicable to production of lightweight board, lightweight wall and noise reduction products.

Description

Granulated carbide slag whipping agent
Technical field
The present invention relates to whipping agent, be specifically related to a kind of granulated carbide slag whipping agent.
Background technology
City noise is having a strong impact on city resident's orthobiosis and health of human body, city noise mainly refers to traffic noise, factory noise, construction noise pollution and noise of social activities, its The noise scope and influence degree are serious day by day, to the influence of civic living environment greatly, become one of noticeable city environmental pollution problem.
The control noise is taked measures such as damping, sound insulation, sound absorption, sourdine, personal protection and architectural composition usually, weaken as far as possible or reduce the vibration of sound source, acoustic energy absorption in propagating is fallen, place obstacles and make that sound is all or part of to reflect away, weaken the effect of noise, to reach the purpose of control noise.
Usually adopt quieter material to produce products such as some acoustical panels, sound insulation Wall, sound-absorbing net and sound damper and control sound pollution, it is after handling by foaming, to improve the performance of the said products that some materials are also arranged.
The kind of whipping agent is more, and for the control sound pollution has been made bigger contribution, but the said products can only be used for control sound pollution, the function that does not purify air.
Summary of the invention
The objective of the invention is to overcome weak point in the prior art, a kind of granulated carbide slag whipping agent is provided.
Carbide slag, high sticking attapulgite clay powder, sodium lauryl sulphate, SPC-D, sodium polyacrylate, trisodium phosphate and the poly-naphthaldehyde sulfonate sodium of granulated carbide slag whipping agent after by acidifying formed.
The production method of granulated carbide slag whipping agent: will stir in the granulated carbide slag whipping agent batching input stirrer, carry out abrasive dust in the back input grinding machine that stirs, be packaged as the finished product of granulated carbide slag whipping agent.
It behind the acetylene gas is the waste residue of main component with calcium hydroxide that the calcium carbide hydrolysis is obtained, acetylene is one of important source material of basic organic synthesis industry, 1 ton of calcium carbide adds water and can generate more than 300 kilogram of acetylene gas, generate the industrial effluent of 10 tons of solid contents about 12% simultaneously, be commonly called as carbide slag slurries, carbide slag is through further dehydration, its water ratio still reaches 40%~50%, be starchiness, easy to leak pollutes the road surface in transit, because calcium carbide waste slag and percolate are strong basicity, long-term accumulation not only takies a large amount of soils, and there is serious erosion action in the soil.
After the acidified processing of carbide slag, carbide slag pH value is controlled 5.5~8.0, can improve the utilization ratio of carbide slag, turns waste into wealth.
Attapulgite has another name called polygorskite or Palygorskite, be a kind of layer of chain-like structure contain Shuifu County's zeopan clay mineral, attapulgite has unique layer chain-like structure feature, in its structure, there is the lattice displacement, so contain Na+, Ca2+, Fe3+, the Al3+ of non-quantitative in the crystal, crystal is needle-like, fibrous or fiber collection shape.Attapulgite has unique dispersion, high temperature resistant, anti-good colloidal property such as saline and alkaline and higher adsorptive power, and has certain plasticity-and cohesive force.
The sticking attapulgite clay of described height is the attapulgite clay that adopts the complete processing production that improves viscosity of attapulgite clay, attapulgite clay soil property exquisiteness, oily soapy is arranged, light weight, property are crisp, fracture is conchoidal or irregular shape, and water-absorbent is strong, tool viscosity and plasticity-when wet, its viscosity can reach more than the 3000mPas, is conducive to the bonding between the raw material.
High sticking attapulgite clay powder refers to get 28.0g attapulgite clay powder sample, add in the suspension cup of homogenizer, add 372g water again, the suspension cup is placed on the homogenizer, under 11000 rev/mins rotating speed, stirred 20 minutes, to pour in the beaker of 250ml the viscosity of using NDJ-1 type rotational viscosimeter to test its suspension, tested viscosity value 〉=2200 again through the high-speed stirring sample suspension into MPasThe attapulgite clay powder, the height that the present invention selects for use glues attapulgite clay powder particles fineness≤0.074 millimeter.
Sodium lauryl sulphate is white or faint yellow powdery, and is water-soluble, insensitive to alkali and hard water, has decontamination, emulsification and excellent foaming power, is a kind of nontoxic anion surfactant; When granulated carbide slag whipping agent and water mix, a large amount of bubble of the common generation of sodium lauryl sulphate and SPC-D.
SPC-D is a kind of inorganic salt, the granulated powders that is white in color, SPC-D with can decompose rapidly after water contacts, discharge a large amount of oxygen.
Sodium polyacrylate is a kind of new functional macromolecule material, be white or buff powder, be dissolved in cold water, stable to temperature variation, be a kind of tensio-active agent with multiple property, be conducive to improve the thickening, foaming of granulated carbide slag whipping agent, stable, emulsification, dispersion, bonding, film forming and effect of water keeping in the present invention.
Trisodium phosphate is a kind of water white transparency crystallization or white crystalline powder, and is soluble in water, in the present invention as dispersion agent and emulsifying agent.
Poly-naphthaldehyde sulfonate sodium is brown or the dark-brown powder, and soluble in water, acidproof, alkaline-resisting, anti-hard water has good diffustivity; Generate a large amount of bubbles when granulated carbide slag whipping agent and water mixing, the bubble that trisodium phosphate and poly-naphthaldehyde sulfonate sodium are conducive to generate distributes more even.
The present invention is achieved by following technical proposals:
1, granulated carbide slag whipping agent batching is made up of following component by weight percentage: the carbide slag 35~85% after the acidifying, high sticking attapulgite clay powder 5~15%, sodium lauryl sulphate 1~35%, SPC-D 1~25%, sodium polyacrylate 0.01~5%, trisodium phosphate 0.01~5% and poly-naphthaldehyde sulfonate sodium 0.01~5%.
The production method of described granulated carbide slag whipping agent: will granulated carbide slag whipping agent stir in the batching input stirrer, and carry out abrasive dust in the back input grinding machine that stirs, particle fineness≤0.074 millimeter is packaged as the finished product of granulated carbide slag whipping agent.
Carbide slag production method after the described acidifying is: the 1. preparation of dilute sulphuric acid, formed by following component by weight percentage: the sulfuric acid 10~45% of concentration 98 ﹪, water 55~90%; 2. the batching of acidification comprises following component by weight percentage: carbide slag 35~80%, attapulgite clay 10~40% and dilute sulphuric acid 5~25%, with stirring to the carbide slag mixture in carbide slag and the attapulgite clay input stirrer, dilute sulphuric acid is slowly added carry out acidification in the carbide slag mixture more earlier; 3. extruding: with the carbide slag mixture of acidification, be the carbide slag flap by twin rollers extruding, the thickness of flap≤3 millimeter; 4. roasting: the flap of carbide slag is transported in the revolution stoving oven and carries out roasting, and roasting time is 1~3 hour, and maturing temperature is controlled at 320~550 ℃, and the carbide slag flap after the roasting is the carbide slag after the acidifying, carbide slag water content≤5% after the acidifying.
The sticking attapulgite clay of described height is the attapulgite clay that adopts the complete processing production that improves viscosity of attapulgite clay, it is characterized in that, and from the attapulgite clay of mining area exploitation, need be through 30~120 days natural weathering; Modification processing method is: calculate by weight percentage, take from the attapulgite clay 94~98% after the right weathering, evenly add 2~6% yellow soda ash, import jointly in the fermentation vat, add clear water and soak ageing, soak time is 72~120 hours; Get the attapulgite clay after the immersion, stir in the input stirrer, and the attapulgite clay after will stirring, be extruded into thin slice through extrusion machine, its gauge control is at 0.5~2 millimeter, with the attapulgite clay thin slice, carry out airing, the attapulgite clay thin slice after the airing, its water content≤15%; Batching is calculated by weight percentage: the attapulgite clay 94~98% after the airing, High hydrophilous resin 0.5~5% and Mierocrystalline cellulose 0.5~3%, above-mentioned batching is stirred, and carry out abrasive dust in the back input grinding machine that stirs, particle fineness≤0.074 millimeter.
Above-mentioned production technique is to adopt " improving the complete processing of viscosity of attapulgite clay " in application on June 20th, 2005 by the inventor, and the Chinese patent Granted publication number is: CN 1317067C, Granted publication day: on May 23rd, 2007.
Described water content is weight percentage.
Granulated carbide slag whipping agent is added in the medium; mix with water the back through stirring; can reduce surface tension of liquid and discharge a large amount of gas; in medium, produce a large amount of even and stable foams; be used for the multiple foam materials of cast, layering can not occur in the casting process, demould time is shorter; gas contains a certain amount of oxygen, is conducive to protect the air ambient of working-yard.
The medium that granulated carbide slag whipping agent is suitable for has materials such as various cement, flyash and nonmetalliferous ore composition.
When using sodium lauryl sulphate merely, the generation foam is very fast, but what break and disappear is also fast, cause the less stable of foam, formed a kind of compound foaming agent behind carbide slag among the present invention after the acidifying and other batching and the sodium lauryl sulphate compatibility, have that foaming power is strong, foam expansion is high, unit volume produces that the bubble amount is big, foam adventitia good toughness is difficult for brokenly, froth stability is good, can be for a long time not froth breaking, foam exquisiteness, advantage such as the hole size that generates in medium is even, bleeding quantity is low and the consistency of working medium is good.
The product that uses granulated carbide slag whipping agent to produce not only can effectively be controlled sound pollution, the function that is incubated in addition and purifies air; These products are used for facilities such as motorway, viaduct, urban light rail, subway, factory, warehouse, public place.
Granulated carbide slag whipping agent is applicable to produces light weight board, lightweight body of wall and sound-deadening and noise-reducing product.
Embodiment
The invention will be further described below in conjunction with embodiment:
1, granulated carbide slag whipping agent batching is made up of following component by weight percentage: the carbide slag 48% after the acidifying, high sticking attapulgite clay powder 8%, sodium lauryl sulphate 27%, SPC-D 12.1%, sodium bicarbonate 3%, sodium polyacrylate 0.8%, trisodium phosphate 0.6% and poly-naphthaldehyde sulfonate sodium 0.5%.
The production method of described granulated carbide slag whipping agent: will granulated carbide slag whipping agent stir in the batching input stirrer, and carry out abrasive dust in the back input grinding machine that stirs, particle fineness≤0.074 millimeter is packaged as the finished product of granulated carbide slag whipping agent.
Carbide slag production method after the described acidifying is: the 1. preparation of dilute sulphuric acid, formed by following component by weight percentage: the sulfuric acid 20% of concentration 98 ﹪, water 80%; 2. the batching of acidification comprises following component by weight percentage: carbide slag 62%, attapulgite clay 30% and dilute sulphuric acid 8%, with stirring to the carbide slag mixture in carbide slag and the attapulgite clay input stirrer, dilute sulphuric acid is slowly added carry out acidification in the carbide slag mixture more earlier; 3. extruding: with the carbide slag mixture of acidification, be the carbide slag flap by twin rollers extruding, the thickness of flap≤3 millimeter; 4. roasting: the flap of carbide slag is transported in the revolution stoving oven and carries out roasting, and roasting time is 2 hours, and maturing temperature is controlled at 450~550 ℃, and the carbide slag flap after the roasting is the carbide slag after the acidifying, carbide slag water content≤3% after the acidifying.

Claims (1)

1. granulated carbide slag whipping agent, it is characterized in that granulated carbide slag whipping agent batching is made up of following component by weight percentage: the carbide slag 35~85% after the acidifying, high sticking attapulgite clay powder 5~15%, sodium lauryl sulphate 1~35%, SPC-D 1~25%, sodium polyacrylate 0.01~5%, trisodium phosphate 0.01~5% and poly-naphthaldehyde sulfonate sodium 0.01~5%;
The production method of described granulated carbide slag whipping agent: will granulated carbide slag whipping agent stir in the batching input stirrer, and carry out abrasive dust in the back input grinding machine that stirs, particle fineness≤0.074 millimeter is packaged as the finished product of granulated carbide slag whipping agent;
Carbide slag production method after the described acidifying: the 1. preparation of dilute sulphuric acid, formed by following component by weight percentage: the sulfuric acid 10~45% of concentration 98 ﹪, water 55~90%; 2. the batching of acidification comprises following component by weight percentage: carbide slag 35~80%, attapulgite clay 10~40% and dilute sulphuric acid 5~25%, with stirring to the carbide slag mixture in carbide slag and the attapulgite clay input stirrer, dilute sulphuric acid is slowly added carry out acidification in the carbide slag mixture more earlier; 3. extruding: with the carbide slag mixture of acidification, be the carbide slag flap by twin rollers extruding, the thickness of flap≤3 millimeter; 4. roasting: the flap of carbide slag is transported in the revolution stoving oven and carries out roasting, and roasting time is 1~3 hour, and maturing temperature is controlled at 320~550 ℃, and the carbide slag flap after the roasting is the carbide slag after the acidifying, carbide slag water content≤5% after the acidifying;
The sticking attapulgite clay powder of described height refers to get 28.0g attapulgite clay powder sample, add in the suspension cup of homogenizer, add 372g water again, the suspension cup is placed on the homogenizer, under 11000 rev/mins rotating speed, stirred 20 minutes, to pour in the beaker of 250ml the viscosity of using NDJ-1 type rotational viscosimeter to test its suspension, tested viscosity value 〉=2200 again through the high-speed stirring sample suspension into MPasThe attapulgite clay powder.
CN201310198243.6A 2013-05-27 2013-05-27 Powdery carbide slag foaming agent Expired - Fee Related CN103253958B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103526850A (en) * 2013-10-13 2014-01-22 许庆华 Unfired carbide slag foamed acoustic panel
CN103951311A (en) * 2014-04-14 2014-07-30 鞍钢建设集团有限公司 Environmental-friendly foaming agent and preparation method thereof
CN104028537A (en) * 2014-06-01 2014-09-10 许盛英 Acidified acetylene sludge
CN105906323A (en) * 2016-06-28 2016-08-31 蒋文兰 Lightweight porous ceramsite of carbide slag

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4035236C1 (en) * 1990-11-06 1992-01-02 Wachter Kg Hindelang Baustoffwerk Bautechnik, 8973 Hindelang, De
CN1699259A (en) * 2005-06-20 2005-11-23 许庆华 Process for improving viscosity of attapulgite clay
CN102303979A (en) * 2011-06-30 2012-01-04 谢文靖 Light fireproof insulation board and production method thereof
CN102765923A (en) * 2012-06-30 2012-11-07 安徽中龙建材科技有限公司 Method for producing aerated hollow bricks by carbide slag

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4035236C1 (en) * 1990-11-06 1992-01-02 Wachter Kg Hindelang Baustoffwerk Bautechnik, 8973 Hindelang, De
CN1699259A (en) * 2005-06-20 2005-11-23 许庆华 Process for improving viscosity of attapulgite clay
CN102303979A (en) * 2011-06-30 2012-01-04 谢文靖 Light fireproof insulation board and production method thereof
CN102765923A (en) * 2012-06-30 2012-11-07 安徽中龙建材科技有限公司 Method for producing aerated hollow bricks by carbide slag

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103526850A (en) * 2013-10-13 2014-01-22 许庆华 Unfired carbide slag foamed acoustic panel
CN103526850B (en) * 2013-10-13 2016-07-06 华东交通大学 No-baking carbide residue foaming abatvoix
CN103951311A (en) * 2014-04-14 2014-07-30 鞍钢建设集团有限公司 Environmental-friendly foaming agent and preparation method thereof
CN103951311B (en) * 2014-04-14 2015-10-14 鞍钢建设集团有限公司 A kind of environment-friendly type foaming agent and preparation method thereof
CN104028537A (en) * 2014-06-01 2014-09-10 许盛英 Acidified acetylene sludge
CN104028537B (en) * 2014-06-01 2016-02-17 许盛英 Carbide slag after acidifying
CN105906323A (en) * 2016-06-28 2016-08-31 蒋文兰 Lightweight porous ceramsite of carbide slag

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