CN103252939B - Chromium nitride/boron nitride titanium nano composite multi-layer coating cutter and preparation method thereof - Google Patents

Chromium nitride/boron nitride titanium nano composite multi-layer coating cutter and preparation method thereof Download PDF

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CN103252939B
CN103252939B CN201310184346.7A CN201310184346A CN103252939B CN 103252939 B CN103252939 B CN 103252939B CN 201310184346 A CN201310184346 A CN 201310184346A CN 103252939 B CN103252939 B CN 103252939B
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layer
cutter
crn
stress gradient
coating
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CN103252939A (en
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闫少建
田灿鑫
杨兵
付德君
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Yichang Houhuang Vacuum Technology Co., Ltd.
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YICHANG HOUHUANG VACUUM TECHNOLOGY Co Ltd
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Abstract

The invention provides a chromium nitride/boron nitride titanium nano composite multi-layer coating cutter, which at least comprises a cutter base, a wearing layer and a combined layer deposited on the cutter base, and further comprises a buffer layer and a stress gradient layer, wherein the buffer layer is adhered to the combined layer; the stress gradient layer is adhered to the buffer layer; the wearing layer is adhered to the stress gradient layer; the combined layer is formed in a Cr ion bombardment mode; the buffer layer is formed in a low-energy Cr ion deposition mode; the stress gradient layer is CrN; and the wearing layer is a nano multi-layer composite coating which is formed by alternatively laminating CrN and TiBN. The coating cutter not only has good wearing resistance but also has good corrosion resistance due to the multi-layer structure. The invention further provides a preparation method of the cutter. Equipment and process for preparing the cutter are both simple, and the preparation process is easy to control, so that good industrial application prospects are achieved.

Description

Chromium nitride/boron nitride titanium nanocomposite laminated coating cutter and preparation method thereof
Technical field
The present invention relates to a kind of superhard coating cutter, particularly relate to a kind of chromium nitride/boron nitride titanium nanocomposite laminated coating, and scribble the preparation method of cutter of this coating, belong to thin film materials art.
Summary of the invention
Machining is a kind of main method that in machine-building, materials processing is shaped, and referring to by using cutting tool, removing the part of machining object excess surface, having reached the processing method of the shape of regulation, size and quality.Along with the development of machinery manufacturing industry, in process, do not use the high speed of any cutting fluid, dry cutting is a new green manufacturing technique, it can obtain cleaning, free of contamination chip, eliminates a large amount of expenses of cutting fluid and process thereof simultaneously, reduces production cost.According to statistics, in large-duty manufacturing enterprise, the supply of cutting fluid and cutting fluid, maintenance and recycling expense are added together and will account for 13% ~ 17% of workpiece manufacture cost, also bring huge environmental cost, and cutter expense only account for 2% ~ 5% simultaneously.Dry cutting be not simple few with or without cutting fluid, consider to have lacked the lubrication of cutting fluid, cooling, the auxiliary function such as chip removal and chip breaking.Dry cutting is owing to weakening cutting fluid effect, amount of heat can be produced in cutting zone, cutting data is larger, temperature in cutting zone is also higher, causes cutter life to shorten, and production efficiency reduces, and machined surface quality is deteriorated, therefore, can dry cutting carry out smoothly, and cutter plays key effect.The cutter of high-speed dry cutting must can bear higher cutting temperature than wet type cutting tool, require that there is less coefficient of friction at cutter and interface, work piece contact zone, to solve the dependence to the cooling of cutting fluid, lubrication and chip removal effect of cutter when traditional wet is cut simultaneously.In high-speed cutting processing, the cutter material of employing, except requiring to have except good heat endurance, impact resistance, wearability and thermal fatigue resistance, also requires between workpiece to be machined material, must have less chemical affinity.Normally used metal knife cannot meet these day by day harsh requirements above-mentioned, so employing material surface modifying technology, superhard cutter coating material is plated on metal cutting tool surface, the advantage of its " superhard, tough, wear-resisting, self-lubricating " can be played, thus greatly improve the durability of metal cutting tool in modern process and adaptability.
TiN coating is because its higher hardness becomes conventional cutter coat, but a large amount of defect limits the further increase of material hardness in this coating column crystal, and serviceability temperature more than 500 DEG C time coating just start to lose efficacy and significantly limit the application and development of TiN coating; Adulterate in TiN light element, such as B element, the nano composite structure of brilliant rice received by the Ti-B-N amorphous parcel that can form two-phase or three-phase, can improve the hardness of coating, dry friction performance and red hardness greatly.CrN coating, due to high, wear-resistant, the high temperature resistant especially excellent corrosion resistance of hardness, makes it be used widely on injection mold and wear parts.
Nano-multilayer film is the recent tendency of current cutter development, and its mechanical property is better than common metal nitride coatings greatly, has cutting ability more better than single coating.For the high request of current cutting technology to cutting tool, if Ti-B-N coat system and Cr-N coat system to be combined preparation CrN/TiBN nano composite super-hard coating, so necessarily there is important prospects for commercial application.
Summary of the invention
The invention solves the problem in background technology, provide a kind of chromium nitride/boron nitride titanium nanocomposite laminated coating cutter, this coated cutting tool not only has good anti-wear performance, simultaneously because sandwich construction has good decay resistance.
Realizing the technical scheme that above-mentioned purpose of the present invention adopts is:
A kind of chromium nitride/boron nitride titanium nanocomposite laminated coating cutter, the binder course at least comprising tool matrix, wearing layer and be deposited on tool matrix, also include cushion and stress gradient layer, cushion is attached on binder course, the attachment of stress gradient layer on the buffer layer, wearing layer is attached on stress gradient layer, wherein binder course is formed by high energy Cr Ions Bombardment, cushion is formed by low energy Cr ion deposition, stress gradient layer is CrN, and wearing layer is the alternately laminated nanometer multilayer composite coating of CrN and TiBN.
The thickness of binder course is 10 ~ 30 nanometers, and the thickness of cushion is 40 ~ 200 nanometers.
The thickness of stress gradient layer is 300 ~ 600 nanometers, thickness direction has stress gradient 2 ~ 4 in stress gradient layer.
The gross thickness of wearing layer is 1 ~ 5 micron, and in wearing layer, individual layer CrN thickness is 2 ~ 10 nanometers, and individual layer TiBN thickness is 1 ~ 5 nanometer, CrN and TiBN in wearing layer is equipped with 100 ~ 3000 layers.
Described tool matrix is high-speed steel or hard alloy cutter.
The present invention additionally provides the preparation method of above-mentioned cutter simultaneously, comprises the following steps: be placed on by tool matrix on work rest, first carries out aura cleaning to tool matrix; After cleaning terminates, under ar gas environment, vacuum 0.01 Pa ~ 0.1Pa ,-800V ~-1000V bias condition, open Cr target, make with high energy Cr Ions Bombardment tool matrix and deposit on tool matrix to obtain binder course; Then, under ar gas environment, vacuum 0.1 Pa ~ 1Pa ,-50V ~-200V bias condition, low energy Cr ion is deposited on binder course and generates cushion; Again under nitrogen environment, vacuum 0.5Pa ~ 4.0Pa ,-50V ~-250V bias condition, deposit CrN stress gradient layer on the buffer layer, in deposition process, increase nitrogen pressure; Last under nitrogen environment, vacuum 0.5Pa ~ 4.0Pa ,-50V ~-350V bias condition, open TiB 2target, CrN stress gradient layer deposits wearing layer, and wearing layer is the alternately laminated multi-layer composite coatings of CrN and TiBN; In aura cleaning and coating deposition process, temperature controls at 200 ~ 400 DEG C, has deposited rear cooling naturally, i.e. obtained chromium nitride/boron nitride titanium nanocomposite laminated coating cutter.
Tool matrix is high-speed steel or hard alloy cutter, and in preparation process, tool matrix revolves round the sun with work rest, and the revolution speed of work rest is 1.5 ~ 12rpm.
The thickness of stress gradient layer is 300 ~ 600 nanometers, and in the process of deposition stress gradient layer, the pressure of nitrogen carries out from small to large regulating and is divided into 2 ~ 4 stages, and the time of each phase lasts is identical.
In the present invention, adopt high energy Cr Ions Bombardment tool surface, the pollution of getting rid of tool surface can be bombarded further on the one hand, atom on the other hand in backing material also can be sputtered out and deposit with Cr Ar ion mixing, and incident ion is stayed in substrate, so just form the metallurgical bonding layer of solid solution condition at " film-Ji interface " place, the existence of binder course can improve the adhesive force of coating greatly; Reduce substrate bias afterwards, low energy Cr ion is deposited directly to tool surface and forms cushion, and face-centred cubic metal level can alleviate film internal stress; Then progressively add nitrogen, deposition CrN ceramic layer, because nitrogen progressively adds, so CrN layer can form several different stress gradient, can reduce coating thermal shrinkage stress, strengthen film-substrate cohesion further; Finally deposit CrN/TiBN nanometer multilayer composite coating, regulated the thickness in a double-deck cycle by control work rest rotating speed and target current, during deposition, adopt high pure metal Cr target and TiB 2ceramic target, TiB 2the characteristic of conductive and heat-conductive makes it become cathode arc source, and the high-melting-point of 2980 DEG C can reduce the drop of coating surface, obtains excellent coating surface.
Technical scheme provided by the invention compared with prior art has following advantage: 1, compared with magnetron sputtering, present invention employs cathodic arc ion plating technology to prepare coating, make because ionization level is high coating have good adhesion and hardness, overcome the problem that coating binding force prepared by magnetron sputtering method is lower; 2, relative and existing comparatively conventional ceramic TiB 2with pure Ti mosaic target, the pure TiB that the present invention adopts 2ceramic target obtain coating composition evenly; 3, coating structure of the present invention adopts four-layer structure, and wherein existing binder course has again stress gradient layer, can obtain excellent adhesive force; 4, the CrN/TiBN nano composite multiple layer superhard coating Knoop hardness that the present invention obtains can reach more than 4000HK, is better than 0.2, good mechanical performance with carbide alloy to the coefficient of friction that rubs; 5, realize the equipment that arc ion plating (aip) adopts in the present invention comparatively common, and coating apparatus structure is simple, easy to control, prospects for commercial application is good.
Prepared by the present invention, CrN/TiBN super hard nano multi-layer composite coatings cutter has good adhesion and abrasion-proof and temperature-resistant performance, ensure that cutter long-term stable operation, tool sharpening performance is increased substantially, crudy is stablized, working (machining) efficiency improves, and reduces the production cost of producer.
Accompanying drawing explanation
The structural representation of plater of Fig. 1 for adopting in embodiments of the invention;
Fig. 2 is the structural representation of coating prepared in embodiment 1;
Fig. 3 is the surface topography of coating prepared in embodiment 1;
Fig. 4 is the Cross Section Morphology of coating prepared in embodiment 1.
In figure: 1, fire door; 2, Cr target; 3, TiB 2target; 4, work rest; 5, heater; 6, bleeding point; 7, tool matrix; 8-binder course; 9, cushion; 10, stress gradient layer; 11, wearing layer.
Detailed description of the invention
Below in conjunction with specific embodiment, detailed specific description is done to the present invention.
All as shown in Figure 1, the deposit cavity of this device is surrounded by furnace wall the coating apparatus adopted in following examples, and deposit cavity height is 1000mm, and diameter is 800mm.Deposit cavity side is provided with fire door 1, to facilitate the handling of workpiece.Deposit cavity is provided with bleeding point 6, and vacuumize unit and vacuumized by bleeding point 6 pairs of deposit cavities, vacuumizing unit can be made up of diffusion pump and mechanical pump, and also can adopt molecular pump, end vacuum can reach 5 × 10 -4pa.The centre of deposit cavity is heater 5, and heating power 10-30 kilowatt, can improve the efficiency of heating surface.Eight electric arc target divide 4 row to be arranged on furnace wall, and every two are classified as one group, totally two groups.Respectively Cr target 2 and TiB are installed 2target 3, sample is contained on work rest 4, and rotates with work rest 4.This layout makes plasma density in deposit cavity increase considerably, and the complete submergence of workpiece in the plasma, thus makes coating deposition rate, hardness, adhesive force be greatly improved.Simultaneously this device is owing to being optimized target structure, Distribution of Magnetic Field evenly, make electric arc homogenous combustion on target surface, improve the uniformity of coating.
Embodiment 1
The preparation technology of the chromium nitride provided in the present embodiment/boron nitride titanium nanocomposite laminated coating cutter is as follows: first put into from fire door on work rest by tool matrix, then close fire door, vacuumize, chamber to be deposited vacuum reaches 5.0 × 10 -3after Pa, deposition cavity temperature is set to 200 DEG C.After completing above-mentioned preparation, under ar gas environment, carry out argon plasma aura cleaning 20min to high-speed steel or carbide cutter tool, during cleaning, air pressure is 2.0Pa, and substrate bias is-800V; After aura cleaning terminates, in 0.01Pa Ar Pressure, under the condition of substrate bias-800V, open Cr target, with high energy Cr Ions Bombardment tool matrix, the metal bonding layer of deposit thickness 10 nanometer; Then in 0.1Pa Ar Pressure, the metal buffer layer of 50 nanometers under the condition of substrate bias-50V, is deposited.The condition sinking deposition being-50V at nitrogen environment, substrate bias afterwards amasss CrN stress gradient layer, two stress gradients are comprised in stress gradient layer, nitrogen pressure corresponding to two stress gradients is respectively 0.5Pa and 1.0Pa, and thickness corresponding to two stress gradients is 150 nanometers, the gross thickness of stress gradient layer is 300 nanometers.Last under nitrogen environment, vacuum 0.5Pa ,-50V bias condition, open TiB 2target, deposition CrN/TiBN nanometer multilayer composite coating, codeposition 120 individual layer CrN and individual layer TiBN, the gross thickness of wearing layer is 1.14 microns.The substrate bias applied in whole deposition process is pulsed bias, and dutycycle remains on 80%, and work rest rotating speed is 1.5rpm, and total coating thickness is about 1.5 microns, and preparation terminates rear cooling naturally, obtains CrN/TiBN nano composite multiple layer superhard coating cutter.
As shown in Figure 2, binder course 8 is deposited on tool matrix 7 coating structure schematic diagram obtained in the present embodiment, and cushion 9 is attached on binder course 8, and stress gradient layer 10 is attached on cushion 9, and wearing layer 11 is attached on stress gradient layer 10.
As shown in Figure 3, the Cross Section Morphology of coating as shown in Figure 4 for the surface topography of coating obtained in the present embodiment.Nanocomposite laminated coating cutter obtained in the present embodiment after testing, its hardness be 30GPa, with steel ball to the coefficient of friction that rubs be 0.23, wear rate is 4.0 × 10 -16m 3/ Nm, adhesive force is 65N.
Embodiment 2
The preparation technology of the chromium nitride provided in the present embodiment/boron nitride titanium nanocomposite laminated coating cutter is as follows: first put into from fire door on work rest by tool matrix, then close fire door, vacuumize, chamber to be deposited vacuum reaches 5.0 × 10 -3after Pa, deposition cavity temperature is set to 250 DEG C.After completing above-mentioned preparation, under ar gas environment, carry out argon plasma aura cleaning 20min to high-speed steel or carbide cutter tool, during cleaning, air pressure is 2.0Pa, and substrate bias is-800V; After aura cleaning terminates, in 0.02Pa Ar Pressure, under the condition of substrate bias-800V, open Cr target, with high energy Cr Ions Bombardment tool matrix, the metal bonding layer of deposit thickness 10 nanometer; Then in 0.2Pa Ar Pressure, the metal buffer layer of 50 nanometers under the condition of substrate bias-100V, is deposited.The condition sinking deposition being-150V at nitrogen environment, substrate bias afterwards amasss CrN stress gradient layer, two stress gradients are comprised in stress gradient layer, nitrogen pressure corresponding to two stress gradients is respectively 0.5Pa and 1.0Pa, and thickness corresponding to two stress gradients is 150 nanometers, the gross thickness of stress gradient layer is 300 nanometers.Last under nitrogen environment, vacuum 1.0Pa ,-100V bias condition, open TiB 2target, deposition CrN/TiBN nanometer multilayer composite coating, codeposition 240 individual layer CrN and individual layer TiBN, the gross thickness of wearing layer is 1.14 microns.The substrate bias applied in whole deposition process is pulsed bias, and dutycycle remains on 80%, and work rest rotating speed is 3rpm, and total coating thickness is about 1.5 microns, and preparation terminates rear cooling naturally, obtains CrN/TiBN nano composite multiple layer superhard coating cutter.
Nanocomposite laminated coating cutter obtained in the present embodiment after testing, its hardness be 49GPa, with steel ball to the coefficient of friction that rubs be 0.18, wear rate is 1.02 × 10 -16m 3/ Nm, adhesive force are 76N.
Embodiment 3
The preparation technology of the chromium nitride provided in the present embodiment/boron nitride titanium nanocomposite laminated coating cutter is as follows: first put into from fire door on work rest by tool matrix, then close fire door, vacuumize, chamber to be deposited vacuum reaches 5.0 × 10 -3after Pa, deposition cavity temperature is set to 300 DEG C.After completing above-mentioned preparation, under ar gas environment, carry out argon plasma aura cleaning 20min to high-speed steel or carbide cutter tool, during cleaning, air pressure is 2.0Pa, and substrate bias is-800V; After aura cleaning terminates, in 0.04Pa Ar Pressure, under the condition of substrate bias-1000V, open Cr target, with high energy Cr Ions Bombardment tool matrix, the metal bonding layer of deposit thickness 20 nanometer; Then in 0.4Pa Ar Pressure, the metal buffer layer of 100 nanometers under the condition of substrate bias-150V, is deposited.The condition sinking deposition being-200V at nitrogen environment, substrate bias afterwards amasss CrN stress gradient layer, four stress gradients are comprised in stress gradient layer, nitrogen pressure corresponding to four stress gradients is respectively 0.5Pa, 1.0Pa, 1.5Pa and 2.0Pa, and thickness corresponding to four stress gradients is 100 nanometers, the gross thickness of stress gradient layer is 400 nanometers.Last under nitrogen environment, vacuum 2.0Pa ,-250V bias condition, open TiB 2target, deposition CrN/TiBN nanometer multilayer composite coating, codeposition 960 individual layer CrN and individual layer TiBN, the gross thickness of wearing layer is 2.5 microns.The substrate bias applied in whole deposition process is pulsed bias, and dutycycle remains on 80%, and work rest rotating speed is 6rpm, and total coating thickness is about 3 microns, and preparation terminates rear cooling naturally, obtains CrN/TiBN nano composite multiple layer superhard coating cutter.
Nanocomposite laminated coating cutter obtained in the present embodiment after testing, its hardness be 36GPa, with steel ball to the coefficient of friction that rubs be 0.18, wear rate is 1.54 × 10 -16m 3/ Nm, adhesive force are 72N.
Embodiment 4
The preparation technology of the chromium nitride provided in the present embodiment/boron nitride titanium nanocomposite laminated coating cutter is as follows: first put into from fire door on work rest by tool matrix, then close fire door, vacuumize, chamber to be deposited vacuum reaches 5.0 × 10 -3after Pa, deposition cavity temperature is set to 400 DEG C.After completing above-mentioned preparation, under ar gas environment, carry out argon plasma aura cleaning 20min to high-speed steel or carbide cutter tool, during cleaning, air pressure is 2.0Pa, and substrate bias is-800V; After aura cleaning terminates, in 0.08Pa Ar Pressure, under the condition of substrate bias-1000V, open Cr target, with high energy Cr Ions Bombardment tool matrix, the metal bonding layer of deposit thickness 30 nanometer; Then in 0.8Pa Ar Pressure, the metal buffer layer of 200 nanometers under the condition of substrate bias-200V, is deposited.The condition sinking deposition being-250V at nitrogen environment, substrate bias afterwards amasss CrN stress gradient layer, four stress gradients are comprised in stress gradient layer, nitrogen pressure corresponding to four stress gradients is respectively 0.5Pa, 1.0Pa, 2.0Pa and 4.0Pa, and thickness corresponding to four stress gradients is 150 nanometers, the gross thickness of stress gradient layer is 600 nanometers.Last under nitrogen environment, vacuum 4.0Pa ,-350V bias condition, open TiB 2target, deposition CrN/TiBN nanometer multilayer composite coating, codeposition 2880 individual layer CrN and individual layer TiBN, the gross thickness of wearing layer is 4.2 microns.The substrate bias applied in whole deposition process is pulsed bias, and dutycycle remains on 80%, and work rest rotating speed is 12rpm, and total coating thickness is about 5 microns, and preparation terminates rear cooling naturally, obtains CrN/TiBN nano composite multiple layer superhard coating cutter.
Nanocomposite laminated coating cutter obtained in the present embodiment after testing, its hardness be 33GPa, with steel ball to the coefficient of friction that rubs be 0.25, wear rate is 9.13 × 10 -16m 3/ Nm, adhesive force are 68N.

Claims (4)

1. the preparation method of chromium nitride/boron nitride titanium nanocomposite laminated coating cutter, this cutter at least comprises tool matrix, wearing layer and the binder course be deposited on tool matrix, also include cushion and stress gradient layer, cushion is attached on binder course, the attachment of stress gradient layer on the buffer layer, wearing layer is attached on stress gradient layer, wherein binder course is formed by high energy Cr Ions Bombardment, cushion is formed by low energy Cr ion deposition, stress gradient layer is CrN, wearing layer is the alternately laminated nanometer multilayer composite coating of CrN and TiBN, it is characterized in that the method comprises the following steps: be placed on by tool matrix on work rest, first aura cleaning is carried out to tool matrix, after cleaning terminates, under ar gas environment, vacuum 0.01Pa ~ 0.1Pa ,-800V ~-1000V bias condition, open Cr target, make with high energy Cr Ions Bombardment tool matrix and deposit on tool matrix to obtain binder course, then, under ar gas environment, vacuum 0.1Pa ~ 1Pa ,-50V ~-200V bias condition, low energy Cr ion is deposited on binder course and generates cushion, again under nitrogen environment, vacuum 0.5Pa ~ 4.0Pa ,-50V ~-250V bias condition, deposit CrN stress gradient layer on the buffer layer, in deposition process, increase nitrogen pressure, the thickness of stress gradient layer is 300 ~ 600 nanometers, and in the process of deposition stress gradient layer, the pressure of nitrogen carries out from small to large regulating and is divided into 2 ~ 4 stages, and the time of each phase lasts is identical, last under nitrogen environment, vacuum 0.5Pa ~ 4.0Pa ,-50V ~-350V bias condition, open TiB 2target, CrN stress gradient layer deposits wearing layer, and wearing layer is the alternately laminated multi-layer composite coatings of CrN and TiBN, in aura cleaning and coating deposition process, temperature controls at 200 ~ 400 DEG C, has deposited rear cooling naturally, i.e. obtained chromium nitride/boron nitride titanium nanocomposite laminated coating cutter.
2. preparation method according to claim 1, is characterized in that: tool matrix is high-speed steel or hard alloy cutter, and in preparation process, tool matrix revolves round the sun with work rest, and the revolution speed of work rest is 1.5 ~ 12rpm.
3. preparation method according to claim 1, is characterized in that: the thickness of binder course is 10 ~ 30 nanometers, and the thickness of cushion is 40 ~ 200 nanometers.
4. preparation method according to claim 1, it is characterized in that: the gross thickness of wearing layer is 1 ~ 5 micron, in wearing layer, individual layer CrN thickness is 2 ~ 10 nanometers, and individual layer TiBN thickness is 1 ~ 5 nanometer, CrN and TiBN in wearing layer is equipped with 100 ~ 3000 layers.
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