CN103252823B - A kind of forming method of Ultra-wear-resistantalumina alumina ceramic ball - Google Patents

A kind of forming method of Ultra-wear-resistantalumina alumina ceramic ball Download PDF

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CN103252823B
CN103252823B CN201310173794.7A CN201310173794A CN103252823B CN 103252823 B CN103252823 B CN 103252823B CN 201310173794 A CN201310173794 A CN 201310173794A CN 103252823 B CN103252823 B CN 103252823B
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shaping
ceramic ball
resistantalumina
metal pattern
ultra
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CN103252823A (en
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张忠祥
汪志良
董丽娜
南小英
南勇军
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JINGDEZHEN BETTERWEAR NEW MATERIALS CO Ltd
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Abstract

The invention provides a kind of forming method of Ultra-wear-resistantalumina alumina ceramic ball, comprise through batching, ball milling, filter, deironing, press filt, the operations such as vacuum pugging provide moisture content to be 17 ~ 25% pugs, then described pug is sent into injection molded machine, die sinking immediately in pug high speed spray to metal pattern die cavity is made and shaping in 1/5 ~ 1/2 second, the injection pressure of insufflating procedure is 1 ~ 3MPa, the temperature of metal pattern when shaping controls at 130 ~ 200 DEG C, finally by the semi-finished product after shaping through 1450 DEG C of high temperature sinterings, be incubated 2 hours and obtain product, the equivalent abrasion of product reach 0.054 ‰, rupture strength reaches 320MPa, sphericity > 95%, the inventive method makes product main performance index be significantly improved, application is expanded.

Description

A kind of forming method of Ultra-wear-resistantalumina alumina ceramic ball
Technical field
The invention belongs to Inorganic Non-metallic Materials (pottery) field, be specifically related to a kind of forming method of Ultra-wear-resistantalumina alumina ceramic ball.
Background technology
Aluminium oxide (Al 2o 3) ceramic in high-tech and sophisticated industry, as the aspects such as aluminium oxide ceramic ball, microelectronics, nuclear reactor, magnetohydrodynamic generator, space flight, artificial bone and joint prosthesis obtain applying more and more widely.Wherein aluminium oxide ceramic ball is a kind of important engineering ceramics.Because aluminium oxide ceramic ball hardness is high, density is large, and charge in abrasive body can be made to increase; Ballstone is fine and close, neat specification, and the probability of collision is large, and grinding efficiency is high; The chemical composition of polished material is stablized, and therefore, aluminium oxide ceramic ball is widely used in raw material grinding and the processing of white cement, mineral, pottery, electronic material, magnetic material and the industry such as coating, paint, is a kind of conventional abrasive media.In Building Ceramics Industry, the wearing and tearing efficiency of aluminium oxide ceramic ball improves 20% ~ 40% than natural rubble and cobblestone.Along with the minimizing of the natural ballstone resource of high-quality, the feature that conventional ceramic ball loss late is high, aluminium oxide ceramic ball will use by increasing ceramic producer.Just because of this, one of field that chemistry and material subject are very active in studying in recent years is also become to the research of aluminium oxide ceramic ball.
Produce aluminium oxide ceramic ball, traditional forming method has dry-press process and wet moulding.The blank structure that dry-press process obtains is uneven, and powder is easily reunited.Wet moulding comprises injection forming and injection moulding, and they also exist various defect.Injection forming exists that base substrate moisture content is large, bulk density skewness, dry and burn till and shrink large, and Ceramic Balls size is difficult to control, the shortcomings such as production efficiency is low, injection moulding then needs the organic additive adding volume content 45%-50%, and degreasing time is long, and base substrate easily produces defect.The forming method of domestic current aluminium oxide ceramic ball mainly contains two kinds, is that isostatic compaction and rolling are shaping respectively.The many of current aluminium oxide forming method is isostatic compaction, isostatic compaction to treat that pressure sample is placed in high-pressure bottle, the character of the incompressible character of liquid medium and even transmission of pressure is utilized to carry out uniform pressurization from all directions to sample, when liquid medium is by compression pump injection pressure container, according to fluid mechanics principle, its pressure size is constant and be delivered evenly to all directions.The pressure that powder now in high-pressure bottle is subject in all directions is uniform and of the same size.Isostatic pressing method requires relatively strict to powder, there is problems such as being not easy to control, the qualification rate of product is low, efficiency is low, and rolling is shaping is unfavorable for robotic production, and manual operation intensity is large, wayward.Therefore, in order to meet the requirement of modern technologies, improve the reliability of product and reduce production cost, various Wetting moulding process arises at the historic moment.
Summary of the invention
The object of this invention is to provide a kind of forming method of Ultra-wear-resistantalumina alumina ceramic ball, the method can generate spherical base substrate by dead size, and the sphericity of product, abrasion, the performance indications such as rupture strength can be significantly improved.
In order to realize goal of the invention, the technical solution used in the present invention is: a kind of forming method of Ultra-wear-resistantalumina alumina ceramic ball, comprise and provide moisture content to be 17 ~ 25% pugs through operations such as batching, ball milling, filtration, deironing, press filt, vacuum puggings, composition of raw materials is: alumina powder 92wt%, kaolin 6wt%, talcum 0.6wt%, TZP 1.2wt%, La 2o 3/ Y 2o 30.2 wt%, it is characterized in that: described pug is sent into injection molded machine, die sinking immediately in pug high speed spray to metal pattern die cavity is made and shaping in 1/5 ~ 1/2 second, the injection pressure of insufflating procedure is 1 ~ 3 MPa, the temperature of metal pattern when shaping controls at 130 ~ 200 DEG C, then by the semi-finished product after shaping through 1450 DEG C of high temperature sinterings, be incubated 2 hours.
In above-mentioned ball milling operation, raw material is ball milling in ball mill, preferably runs 16 ~ 30 hours blowings.
Concrete technology step of the present invention is as follows:
One, raw mixture and water are proportionally put into ball mill ball milling, run 16 ~ 30 hours blowings;
Two, after mud enters pond, start mixer, take out pulp grinder, filter through vibratory sieve, flow into deironing stock tank simultaneously;
Three, after deironing stock tank, then by taking out stock pump by slush pump to slip drying press, slurry dewatering is made to make mud cake;
Four, mud cake is refined through vacuum deairing machine, and controlling moisture is 17 ~ 25%;
Five, the pug that step 4 obtained sends into the spout of injection molded machine, in 1/5 ~ 1/2 second, impose on pressure to plastic mud material, makes pug inject at a high speed die sinking immediately in metal pattern die cavity and shaping; Injection pressure in this process is 1 ~ 3 MPa, and the temperature of metal pattern when shaping controls at 130 ~ 200 DEG C;
Six, the semi-finished product after step 5 is shaping put into saggar, enter in kiln, burn till at 1450 DEG C, be incubated 2 hours.
The present invention compared with prior art, has following technical advantage: injection molded prepare green compact uniform microstructure, spherical base substrate can be generated by dead size, shaping sphericity is high; In addition in molding blank without the need to adding binding agent, and forming operation is simple, Ceramic Balls prepared by injection molded can improve the stuctures and properties of its sintered body, cause sintered ceramic spherical structure and performance more stable, can significantly improve reliability of material, effectively reduce material at work break and damaged.
The equivalent abrasion of the aluminium oxide ceramic ball adopting the inventive method to prepare can reach 0.054 ‰, rupture strength reaches 320 MPa, Mohs' hardness is 9, sphericity > 95%, the aluminium oxide ceramic ball that its abrasion, rupture strength are prepared than existing isostatic pressing method has had significant raising, and Mohs' hardness, sphericity all can reach the standard of existing aluminium oxide ceramic ball.Therefore the present invention utilizes insufflation formed alumina Ceramic Balls make Alumina Ceramics be further improved to a certain extent and expand its application.
Detailed description of the invention
Following example all adopts as aforementioned same composition of raw materials carries out contrast experiment's research, and wherein embodiment 1 ~ 3 is the embodiment of the present invention program, and embodiment 4 is the embodiment of prior art isostatic pressing method.
Embodiment 1
One, raw mixture and water are proportionally put into ball mill ball milling, run 20 hours blowings;
Two, after mud enters pond, start mixer, take out pulp grinder, filter through vibratory sieve, flow into deironing stock tank simultaneously;
Three, after deironing stock tank, then by taking out stock pump by slush pump to slip drying press, slurry dewatering is made to make mud cake;
Four, mud cake is again through vacuum deairing machine refining, makes moisture be 21%;
Five, the pug that step 4 obtained is sent into injection molded machine and impose on pressure to plastic mud material 0.5 in, makes its die sinking immediately and shaping in injection metal pattern die cavity at a high speed; Injection pressure in this process is 1.5MPa, and the temperature of metal pattern when shaping controls at 150 DEG C;
Six, the semi-finished product after step 5 is shaping put into saggar, enter in kiln, burn till at 1450 DEG C, be incubated 2 hours.
Embodiment 2
One, raw mixture and water are proportionally put into ball mill ball milling, run 25 hours blowings;
Two, after mud enters pond, start mixer, take out pulp grinder, filter through vibratory sieve, flow into deironing stock tank simultaneously;
Three, after deironing stock tank, then by taking out stock pump by slush pump to slip drying press, slurry dewatering is made to make mud cake;
Four, mud cake is again through vacuum deairing machine refining, makes moisture be 23%;
Five, the pug that step 4 obtained is sent into injection molded machine and impose on pressure to plastic mud material 0.4 in, makes its die sinking immediately and shaping in injection metal pattern die cavity at a high speed; Injection pressure in this process is 1MPa, and the temperature of metal pattern when shaping controls at 180 DEG C;
Six, the semi-finished product after step 5 is shaping put into saggar, enter in kiln, burn till under 1500 DEG C of conditions, be incubated after 2 hours, namely complete and fire.
Embodiment 3
One, raw mixture and water are proportionally put into ball mill ball milling, run 27 hours blowings;
Two, after mud enters pond, start mixer, take out pulp grinder, filter through vibratory sieve, flow into deironing stock tank simultaneously;
Three, after deironing stock tank, then by taking out stock pump by slush pump to slip drying press, slurry dewatering is made to make mud cake;
Four, mud cake is again through vacuum deairing machine refining, makes moisture be 25%;
Five, the pug that step 4 obtained was sent into injection molded machine and imposed on pressure to plastic mud material in 0.2 second, made it inject at a high speed die sinking immediately in metal pattern die cavity and shaping; Injection pressure in this process is 2MPa, and the temperature of metal pattern when shaping controls at 200 DEG C;
Six, the semi-finished product after step 5 is shaping put into saggar, enter in kiln, burn till at 1450 DEG C, be incubated 2 hours.
Embodiment 4
One, raw mixture and water are proportionally put into ball mill ball milling, run 20 hours blowings;
Two, after mud enters pond, start mixer, take out pulp grinder, filter through vibratory sieve, flow into deironing stock tank simultaneously;
Three, after deironing stock tank, then by taking out stock pump by slush pump to slip drying press, slurry dewatering is made to make mud cake;
Four, mud cake is again through vacuum deairing machine refining, makes moisture be 25%;
Five, pug step 4 obtained is sent into spray drying tower and is carried out granulation;
Six, powder good for granulation being sent into iso-static pressure shaping machine carries out shaping;
Seven, the semi-finished product after step 6 is shaping put into saggar, enter in kiln, burn till at 1450 DEG C, be incubated 2 hours.
According to industrial ceramics professional standard, aluminium oxide ceramic ball the various embodiments described above prepared is placed in polyurethane tank and carries out impact grinding with defined terms, detect the equivalent abrasion of aluminium oxide ceramic ball, and by the compression strength of compression strength instrument oxygen determination aluminium Ceramic Balls, the performance indications recording aluminium oxide ceramic ball see the following form:
Above result shows: embodiment 1, embodiment 2, embodiment 3 are significantly improved in abrasion than example 4, and the compression strength of product also slightly promotes.Adopt the inventive method can significantly improve the performance of existing alumina balls mill, and cost of material is lower, forming operation is simple, and equipment investment is little, reduces enterprise's production cost, enhances productivity, and suitable batch is produced.

Claims (2)

1. a forming method for Ultra-wear-resistantalumina alumina ceramic ball, comprise and provide moisture content to be 17 ~ 25% pugs through batching, ball milling, filtration, deironing, press filt, vacuum pugging operation, composition of raw materials is: alumina powder 92wt%, kaolin 6wt%, talcum 0.6wt%, TZP 1.2wt%, La 2o 3/ Y 2o 30.2 wt%, it is characterized in that: described pug is sent into injection molded machine, die sinking immediately in pug high speed spray to metal pattern die cavity is made and shaping in 1/5 ~ 1/2 second, the injection pressure of insufflating procedure is 1 ~ 3 MPa, the temperature of metal pattern when shaping controls at 130 ~ 200 DEG C, then by the semi-finished product after shaping through 1450 DEG C of high temperature sinterings, be incubated 2 hours.
2. the forming method of Ultra-wear-resistantalumina alumina ceramic ball as claimed in claim 1, is characterized in that: ball milling running time is 16 ~ 30 hours.
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CN102247913A (en) * 2011-04-18 2011-11-23 西峡县新锦耐化有限责任公司 Technology for premixing powder part of refractory material in alumina ceramic ball mill
CN102491735A (en) * 2011-11-22 2012-06-13 中国铝业股份有限公司 Method for producing aluminium oxide ceramic ball

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DE102005033392B4 (en) * 2005-07-16 2008-08-14 Center For Abrasives And Refractories Research & Development C.A.R.R.D. Gmbh Nanocrystalline sintered bodies based on alpha alumina, process for their preparation and their use
CN101857444B (en) * 2010-05-21 2013-09-11 河南华西耐火材料有限公司 Thermal state ceramic jetting material for longevity type blast furnace
CN101947149B (en) * 2010-10-08 2013-01-02 李亚东 Artificial hip joint consisting of multilayer shell core composite structural components
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Publication number Priority date Publication date Assignee Title
CN102247913A (en) * 2011-04-18 2011-11-23 西峡县新锦耐化有限责任公司 Technology for premixing powder part of refractory material in alumina ceramic ball mill
CN102491735A (en) * 2011-11-22 2012-06-13 中国铝业股份有限公司 Method for producing aluminium oxide ceramic ball

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Denomination of invention: A forming method of super wear-resistant alumina ceramic ball

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Denomination of invention: A Forming Method of Ultra wear-resistant Alumina Ceramic Ball

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