CN103250750B - System of spring roll production flow - Google Patents

System of spring roll production flow Download PDF

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Publication number
CN103250750B
CN103250750B CN201310168257.3A CN201310168257A CN103250750B CN 103250750 B CN103250750 B CN 103250750B CN 201310168257 A CN201310168257 A CN 201310168257A CN 103250750 B CN103250750 B CN 103250750B
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conveyer belt
roasting
outlet
machine
chamber
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CN103250750A (en
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陈建和
陈俊
卢伟明
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ZHANGZHOU FU MEI INDUSTRIAL Co Ltd
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ZHANGZHOU FU MEI INDUSTRIAL Co Ltd
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Abstract

The invention discloses a device of a spring roll production flow and relates to food machinery. The system of the spring roll production flow is provided with a skin producing machine, a skin cutting machine, a conveying belt, a filling discharging machine, a spring roll making operating platform, a first metering platform, an instant freezer, a metal detector, an X-ray machine, a conveying belt lifting platform, an adhesive tap sealing machine, a film covering operating platform and a second metering platform. An outlet of a baking roller box of the skin producing machine is connected with the skin cutting machine, the skin cutting machine is connected with the filling discharging machine through the conveying belt, an outlet of a propelling cavity of the filling discharging machine is connected with the spring roll making operating platform through the conveying belt, one end of the first metering platform is connected with the spring roll making operating platform, the other end of the first metering platform is connected with the instant freezer through the conveying belt, a conveying belt outlet of the instant freezer is connected with the conveying belt, the film covering operating platform is arranged between the instant freezer and the metal detector, the second metering platform is connected with the metal detector, one end of the X-ray machine is connected with the second metering platform through the conveying belt, the other end of the X-ray machine is connected with the conveying belt lifting platform, and the conveying belt lifting platform is connected with the adhesive tap sealing machine.

Description

The equipment of spring roll production procedure
Technical field
The present invention relates to a kind of food machinery, especially relate to a kind of equipment of spring roll production procedure.
Background technology
Spring roll is as a kind of traditional food, and edible mostly being at home eaten certainly from bag in the past, and the size of spring roll is not required, and along with the development of food processing industry, spring roll, as the portable food of a kind of quick-frozen, has occurred the spring roll of wrapping to sell.The spring roll of wrapping is as sell goods, and the ratio of its apparent size, weight and fillings and musculus cutaneus has certain restriction.On market, there is no a kind of equipment of making for spring roll moulding at home, cause production efficiency low, in spring roll forming process, most important note filling operation technical difficulty is large, and note filling is quantitatively inaccurate, and formed product is lack of standardization.
There is equipment about spring roll production procedure there are no report.
Summary of the invention
The object of the present invention is to provide a kind of equipment of spring roll production procedure.
The present invention is provided with skin-making machine, dermatome, conveyer belt, lower filling machine, bag spring roll operating desk, the 1st metrology, instant freezer, metal detector, X-ray machine, conveyer belt lifting platform, tape sealing machine, mantle operating platform and the 2nd metrology, the roasting roller box outlet of described skin-making machine connects dermatome, dermatome is connected with lower filling machine by conveyer belt, the propelling chamber outlet of lower filling machine is connected with bag spring roll operating desk by conveyer belt, described the 1st metrology one end is connected with bag spring roll operating desk, the 1st metrology other end is connected with instant freezer by conveyer belt, the conveyer belt outlet of instant freezer is connected with conveyer belt, described mantle operating platform is located between instant freezer and metal detector, the 2nd metrology is connected with metal detector, X-ray machine one end is connected with the 2nd metrology by conveyer belt, another termination conveyer belt lifting platform of X-ray machine, conveyer belt lifting platform connects tape sealing machine,
Described skin-making machine is provided with electrical control cubicles, starch adhesive bucket, roasting roller box, roasting roller box outlet, roasting roller box cover, conveyer belt, roasting roller box ventilation duct, spool, gear-box, gear pump outlet, face interface, face, face nozzle, face nozzle cooling water interface, circulating pump water pump, water tank, gear pump, starch adhesive connects dish, roasting wheel disc, roasting wheel frame, roasting turbin generator, driven wheel, chain, bakes and take turns roller bearing, connecting rod, rotating shaft and electrical bar; Described starch adhesive bucket is connected with electrical control cubicles respectively with roasting roller box; Roasting roller box cover one side is located in described roasting roller box outlet, and described conveyer belt is connected with roasting roller box outlet, and roasting roller box ventilation duct is located at roasting roller box cover top, and spool is located at electrical control cubicles top; Described starch adhesive bucket is connected with one end of gear pump by gear-box, another termination circulating pump water pump and water tank of gear pump; Described gear pump outlet is connected with face by face interface, and described face is connected with roasting wheel disc by face nozzle, and described face nozzle cooling water interface connects water circulating pump and water tank; Described roasting wheel frame is located at roasting wheel disc both sides, and starch adhesive connects dish and is located at face bottom, is convenient to collect the starch adhesive that face nozzle overflows; Described roasting turbin generator is connected with roasting wheel disc with chain by driven wheel, and described roasting wheel roller bearing is located between roasting wheel disc and roasting wheel frame, and described connecting rod is located in rotating shaft, and electrical bar is located at roasting wheel frame the inside;
Described dermatome is provided with frame, roller bearing case, variable-frequency motor, dermatome conveyer belt, A roller bearing, B roller bearing, blade, gear-box, chain and scraper plate; Described dermatome conveyer belt is located at upper rack, and variable-frequency motor is located at frame left side, and described roller bearing case is connected with variable-frequency motor by dermatome conveyer belt, and dermatome conveyer belt is provided with electric cabinet; Described A roller bearing and B roller bearing are located in roller bearing case, and scraper plate is located at roller bearing upper box part, and described blade is located on B roller bearing, and described gear-box is connected with variable-frequency motor by chain, and described scraper plate connects skin-making machine;
Described lower filling machine is provided with support, motor, rotating shaft, storage vat, screw rod, propelling chamber, piston, gangbar, piston-cylinder, valve cylinder, the outlet of propelling chamber, blanking device, starch adhesive outlet valve, starch adhesive bucket and control cabinet; Described motor is located at support top, motor is connected with storage vat by rotating shaft, screw rod is located at one end of rotating shaft, and storage vat is connected with advancing chamber by screw rod, and piston is located at and advances in chamber, piston is connected with piston-cylinder by gangbar, described valve cylinder connects propelling chamber and carrys out by-pass valve control, and described valve is located at storage vat and advances between chamber, when piston advances, closes, when retraction, open, material enters and advances chamber; The outlet of described propelling chamber is located at and advances chamber lower left side, blanking device to be located at propelling chamber upper left-hand, and starch adhesive outlet valve is connected with blanking device; Described starch adhesive bucket is located at top, support right side, and control cabinet is located at frame bottom;
Described instant freezer is provided with refrigerating chamber, moist closet, refrigerating chamber door, moist closet door, endless belt conveyer, conveyer belt import, conveyer belt, conveyer belt outlet, air-cooler, cold wind mouth, air-cooler evaporator joint pipe, blower fan, evaporimeter and electric cabinet; Described moist closet is located at the outside surrounding of refrigerating chamber, and refrigerating chamber door is located in the middle of air-cooler, and moist closet door is located at outside moist closet; Described electric cabinet is located at moist closet outside; One termination conveyer belt import of described endless belt conveyer, another termination conveyer belt outlet of endless belt conveyer; Described conveyer belt is connected with conveyer belt import; Described air-cooler is located in refrigerating chamber, and described cold wind mouth is connected with blower fan, and described air-cooler evaporator joint pipe is connected with evaporimeter; The external off-premises station of described air-cooler.
Described refrigerating chamber can be provided with illuminating lamp.
Described air-cooler can be provided with 3 groups.
Described metal detector and X-ray machine can adopt commercial goods.
When making, first flour sieving, shines mesh screen 2 times (having 2 aspect dressing sieves) by 100 objects, adds water and the 90kg flour of 90~110kg at bakebread, adds edible oil and salt, at 10~21 DEG C, stirs 2h; The starch adhesive being stirred is put into skin-making machine to be formed after spring roll wrapping to dermatome, be divided into equidistant spring roll wrapping, on conveyer belt, carry out after lower filling (60/min of lower filling machine), be sent to again instant freezer in operating platform bag spring roll (manually wrapping 20 articles/min of spring roll), mistake the 1st metrology, the about 1h of time stopping at instant freezer, temperature is subzero 35~40 DEG C; After quick-frozen, check and whether have breakage, again mantle, plastic packaging, cross after the 2nd metrology after metal detector and X-ray machine, vanning, joint sealing, finally enter freezer after the 3rd metrology excessively, and whole flow process is weighed and needed 80min to finished product joint sealing again from starch adhesive, skin-making machine.
The present invention has following outstanding advantages:
1) the present invention can greatly reduce workman's labour intensity, and the spring roll contracting out is in the same size.
2) the present invention, automatically by the spring roll marshalling of moulding, realizes product specification unified.
3) the present invention can continuously produce, and realizes industrialized requirement, and labour intensity and cost of labor are little.
Brief description of the drawings
Fig. 1 is the structure composition schematic diagram of the embodiment of the present invention.
Fig. 2 is the structure composition schematic diagram of skin-making machine embodiment of the present invention.
Fig. 3 be skin-making machine embodiment of the present invention Facad structure schematic diagram.
Fig. 4 is the structure composition schematic diagram of dermatome embodiment of the present invention.
Fig. 5 is the front view of dermatome embodiment of the present invention.
Fig. 6 is the structural representation of roller bearing case embodiment in dermatome of the present invention.
Fig. 7 is the structure composition schematic diagram of lower filling machine embodiment of the present invention.
Fig. 8 is the structural representation of instant freezer embodiment of the present invention.
Fig. 9 is the C-C cut-away view of Fig. 8.
Detailed description of the invention
The present invention is further illustrated in connection with accompanying drawing for following examples.
Referring to Fig. 1, the embodiment of the present invention is provided with skin-making machine 1, dermatome 2, conveyer belt 3, lower filling machine 4, bag spring roll operating desk the 5, the 1st metrology 6, instant freezer 7, metal detector 8, X-ray machine 10, conveyer belt lifting platform 11, tape sealing machine 12, mantle operating platform 15 and the 2nd metrology 25, the roasting roller box outlet of described skin-making machine 1 connects dermatome 2, dermatome 2 is connected with lower filling machine 4 by conveyer belt 3, the propelling chamber outlet of lower filling machine 4 is connected with bag spring roll operating desk 5 by conveyer belt 3, described the 1st metrology 6 one end are connected with bag spring roll operating desk 5, the 1st metrology 6 other ends are connected with instant freezer 7 by conveyer belt 3, the conveyer belt outlet of instant freezer 7 is connected with conveyer belt 3, described mantle operating platform 15 is located between instant freezer 7 and metal detector 8, the 2nd metrology 25 is connected with metal detector 8, X-ray machine 10 one end are connected with the 2nd metrology 25 by conveyer belt 3, X-ray machine 10 another termination conveyer belt lifting platforms 11, conveyer belt lifting platform 11 connects tape sealing machine 12,
Referring to Fig. 2 and 3, described skin-making machine is provided with electrical control cubicles 101, starch adhesive bucket 102, roasting roller box 103, roasting roller box outlet 104, roasting roller box cover 105, conveyer belt 108, roasting roller box ventilation duct 109, spool 1010, gear-box 1020, gear pump outlet 1021, face interface 1022, face 1023, face nozzle 1024, face nozzle cooling water interface 1025, circulating pump water pump 1026, water tank 1027, gear pump 1028, starch adhesive connects dish 1029, roasting wheel disc 1030, roasting wheel frame 1031, roasting turbin generator 1032, driven wheel 1033, chain 1034, roasting wheel roller bearing 1035, connecting rod 1036, rotating shaft 1037 and electrical bar 1038, described starch adhesive bucket 102 is connected with electrical control cubicles 101 respectively with roasting roller box 103, roasting roller box cover 105 1 sides are located in described roasting roller box outlet 104, and described conveyer belt 108 is connected with roasting roller box outlet 104, and roasting roller box ventilation duct 109 is located at roasting roller box cover 105 tops, and spool 1010 is located at electrical control cubicles 101 tops, described starch adhesive bucket 102 is connected with one end of gear pump 1028 by gear-box 1020, another termination circulating pump water pump 1026 and water tank 1027 of gear pump 1028, described gear pump outlet 1021 is connected with face 1023 by face interface 1022, described face 1023 is connected with roasting wheel disc 1030 with face nozzle cooling water interface 1025 by face nozzle 1024, described roasting wheel frame 1031 is located at roasting wheel disc 1030 both sides, starch adhesive connects dish 1029 and is located at face 1023 bottoms, is convenient to collect the starch adhesive that face nozzle 1024 overflows, described roasting turbin generator 1032 is connected with roasting wheel disc 1030 with chain 1034 by driven wheel 1033, described roasting wheel roller bearing 1035 is located between roasting wheel disc 1030 and roasting wheel frame 1031, described connecting rod 1036 is located in rotating shaft 1037, and electrical bar 1038 is located at roasting wheel frame 1031 the insides.Described electrical control cubicles adopts commercially available prod.In Fig. 2, mark 106 is spring roll wrapping.
Referring to Fig. 4~6, described dermatome is provided with frame 202, roller bearing case 203, variable-frequency motor 205, dermatome conveyer belt 206, A roller bearing 208, B roller bearing 209, blade 2010, gear-box 2011, chain 2012 and scraper plate 2013; Described dermatome conveyer belt 206 is located at frame 202 tops, and variable-frequency motor 205 is located at frame 202 left sides, and described roller bearing case 203 is connected with variable-frequency motor 205 by dermatome conveyer belt 206, and dermatome conveyer belt 206 is provided with electric cabinet (not drawing in the drawings); Described A roller bearing 208 and B roller bearing 209 are located in roller bearing case 203, and scraper plate 2013 is located at roller bearing case 203 tops, and described blade 2010 is located on B roller bearing 209, and described gear-box 2011 is connected with variable-frequency motor 205 by chain 2012, and described scraper plate 2013 connects skin-making machine 1.
Referring to Fig. 7, described lower filling machine is provided with support 401, motor 402, rotating shaft 403, storage vat 404, screw rod 405, advances chamber 407, piston 408, gangbar 409, piston-cylinder 4010, valve cylinder 4011, propelling chamber outlet 4013, blanking device 4014, starch adhesive outlet valve 4015, starch adhesive bucket 4016 and control cabinet 4018; Described motor 402 is located at support 401 tops, motor 402 is connected with storage vat 404 by rotating shaft 403, screw rod 405 is located at one end of rotating shaft 403, storage vat 404 is connected with advancing chamber 407 by screw rod 405, piston 408 is located at and advances in chamber 407, piston 408 is connected with piston-cylinder 4010 by gangbar 409, described valve cylinder 4011 connects propelling chamber 407 and carrys out by-pass valve control, described valve is located at storage vat and advances between chamber, when piston 408 advances, close, when retraction, open and allow material enter propelling chamber; Described propelling chamber outlet 4013 is located at and advances chamber 407 lower left side, blanking device 4014 to be located at propelling chamber 407 upper left-hand, and starch adhesive outlet valve 4015 is connected with blanking device 4014; Described starch adhesive bucket 4016 is located at support 401 tops, right side, and control cabinet 4018 is located at support 401 bottoms.
Referring to Fig. 8 and 9, described instant freezer is provided with refrigerating chamber 701, moist closet 702, refrigerating chamber door 703, moist closet door 704, endless belt conveyer 705, conveyer belt import 706, conveyer belt 707, conveyer belt outlet 709, air-cooler 7010, cold wind mouth 7011, air-cooler evaporator joint pipe 7012, blower fan 7013, evaporimeter 7014, illuminating lamp 7017 and electric cabinet 7020; Described moist closet 702 is located at the outside surrounding of refrigerating chamber 701, and refrigerating chamber door 703 is located in the middle of air-cooler 7010, and moist closet door 704 is located at outside moist closet 702; Described electric cabinet 7020 is located at moist closet 702 outsides; One termination conveyer belt import 706 of described endless belt conveyer 705, another termination conveyer belt outlet 709 of endless belt conveyer 705; Described conveyer belt 707 is connected with conveyer belt import 706; Described air-cooler 7010 is located in refrigerating chamber 701, and described cold wind mouth 7011 is connected with blower fan 7013, and described air-cooler evaporator joint pipe 7012 is connected with evaporimeter 7014; The external off-premises station of described air-cooler 7010 (not drawing in the drawings); Described refrigerating chamber 701 is provided with illuminating lamp 7017.
Described air-cooler 7010 is provided with 3 groups.
When making, first flour sieving, shines mesh screen 2 times (having 2 aspect dressing sieves) by 100 objects, adds water and the 90kg flour of 90~110kg at bakebread, adds edible oil and salt, at 10~21 DEG C, stirs 2h; The starch adhesive being stirred is put into skin-making machine to be formed after spring roll wrapping to dermatome, be divided into equidistant spring roll wrapping, on conveyer belt, carry out after lower filling (60/min of lower filling machine), be sent to again instant freezer in operating platform bag spring roll (manually wrapping 20 articles/min of spring roll), mistake the 1st metrology, the about 1h of time stopping at instant freezer, temperature is subzero 35~40 DEG C; After quick-frozen, check and whether have breakage, again mantle, plastic packaging, cross after the 2nd metrology vanning, joint sealing after metal detector and X-ray machine, after finally crossing the 3rd metrology, enter freezer, whole flow process is weighed and is needed 80min to finished product joint sealing again from starch adhesive, skin-making machine.

Claims (3)

1. the equipment of spring roll production procedure, is characterized in that being provided with skin-making machine, dermatome, conveyer belt, lower filling machine, bag spring roll operating desk, the 1st metrology, instant freezer, metal detector, X-ray machine, conveyer belt lifting platform, tape sealing machine, mantle operating platform and the 2nd metrology, the roasting roller box outlet of described skin-making machine connects dermatome, dermatome is connected with lower filling machine by conveyer belt, the propelling chamber outlet of lower filling machine is connected with bag spring roll operating desk by conveyer belt, described the 1st metrology one end is connected with bag spring roll operating desk, the 1st metrology other end is connected with instant freezer by conveyer belt, the conveyer belt outlet of instant freezer is connected with conveyer belt, described mantle operating platform is located between instant freezer and metal detector, the 2nd metrology is connected with metal detector, X-ray machine one end is connected with the 2nd metrology by conveyer belt, another termination conveyer belt lifting platform of X-ray machine, conveyer belt lifting platform connects tape sealing machine,
Described skin-making machine is provided with electrical control cubicles, starch adhesive bucket, roasting roller box, roasting roller box outlet, roasting roller box cover, conveyer belt, roasting roller box ventilation duct, spool, gear-box, gear pump outlet, face interface, face, face nozzle, face nozzle cooling water interface, circulating pump water pump, water tank, gear pump, starch adhesive connects dish, roasting wheel disc, roasting wheel frame, roasting turbin generator, driven wheel, chain, bakes and take turns roller bearing, connecting rod, rotating shaft and electrical bar; Described starch adhesive bucket is connected with electrical control cubicles respectively with roasting roller box; Roasting roller box cover one side is located in described roasting roller box outlet, and described conveyer belt is connected with roasting roller box outlet, and roasting roller box ventilation duct is located at roasting roller box cover top, and spool is located at electrical control cubicles top; Described starch adhesive bucket is connected with one end of gear pump by gear-box, another termination circulating pump water pump and water tank of gear pump; Described gear pump outlet is connected with face by face interface, and described face is connected with roasting wheel disc by face nozzle, and described face nozzle cooling water interface connects water circulating pump and water tank; Described roasting wheel frame is located at roasting wheel disc both sides, and starch adhesive connects dish and is located at face bottom, is convenient to collect the starch adhesive that face nozzle overflows; Described roasting turbin generator is connected with roasting wheel disc with chain by driven wheel, and described roasting wheel roller bearing is located between roasting wheel disc and roasting wheel frame, and described connecting rod is located in rotating shaft, and electrical bar is located at roasting wheel frame the inside;
Described dermatome is provided with frame, roller bearing case, variable-frequency motor, dermatome conveyer belt, A roller bearing, B roller bearing, blade, gear-box, chain and scraper plate; Described dermatome conveyer belt is located at upper rack, and variable-frequency motor is located at frame left side, and described roller bearing case is connected with variable-frequency motor by dermatome conveyer belt, and dermatome conveyer belt is provided with electric cabinet; Described A roller bearing and B roller bearing are located in roller bearing case, and scraper plate is located at roller bearing upper box part, and described blade is located on B roller bearing, and described gear-box is connected with variable-frequency motor by chain, and described scraper plate connects skin-making machine;
Described lower filling machine is provided with support, motor, rotating shaft, storage vat, screw rod, propelling chamber, piston, gangbar, piston-cylinder, valve cylinder, the outlet of propelling chamber, blanking device, starch adhesive outlet valve, starch adhesive bucket and control cabinet; Described motor is located at support top, motor is connected with storage vat by rotating shaft, screw rod is located at one end of rotating shaft, and storage vat is connected with advancing chamber by screw rod, and piston is located at and advances in chamber, piston is connected with piston-cylinder by gangbar, described valve cylinder connects propelling chamber and carrys out by-pass valve control, and described valve is located at storage vat and advances between chamber, when piston advances, closes, when retraction, open, material enters and advances chamber; The outlet of described propelling chamber is located at and advances chamber lower left side, blanking device to be located at propelling chamber upper left-hand, and starch adhesive outlet valve is connected with blanking device; Described starch adhesive bucket is located at top, support right side, and control cabinet is located at frame bottom;
Described instant freezer is provided with refrigerating chamber, moist closet, refrigerating chamber door, moist closet door, endless belt conveyer, conveyer belt import, conveyer belt, conveyer belt outlet, air-cooler, cold wind mouth, air-cooler evaporator joint pipe, blower fan, evaporimeter and electric cabinet; Described moist closet is located at the outside surrounding of refrigerating chamber, and refrigerating chamber door is located in the middle of air-cooler, and moist closet door is located at outside moist closet; Described electric cabinet is located at moist closet outside; One termination conveyer belt import of described endless belt conveyer, another termination conveyer belt outlet of endless belt conveyer; Described conveyer belt is connected with conveyer belt import; Described air-cooler is located in refrigerating chamber, and described cold wind mouth is connected with blower fan, and described air-cooler evaporator joint pipe is connected with evaporimeter; The external off-premises station of described air-cooler.
2. the equipment of spring roll production procedure as claimed in claim 1, is characterized in that described refrigerating chamber is provided with illuminating lamp.
3. the equipment of spring roll production procedure as claimed in claim 1, is characterized in that described air-cooler is provided with 3 groups.
CN201310168257.3A 2013-05-08 2013-05-08 System of spring roll production flow Active CN103250750B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103404943B (en) * 2013-08-30 2016-04-13 尉安国 A kind of food vacuum freeze-drying and dehydrating system and using method thereof
CN103960323B (en) * 2014-05-22 2016-04-06 河北晓进机械制造股份有限公司 Spring roll device for automatically molding
CN109122753B (en) * 2018-08-14 2021-02-05 天津科技大学 Automatic making devices of spring roll
CN109170991B (en) * 2018-09-06 2020-12-22 安徽艺凡食品科技有限公司 Household self-service type rolling equipment for five-spice rolls in southern Fujian and using method of household self-service type rolling equipment
CN109380666B (en) * 2018-09-25 2021-12-31 福建省亚明食品有限公司 Automatic coiling equipment and automatic coiling method for spiced rolls

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4256532B2 (en) * 1999-06-14 2009-04-22 株式会社ニチレイフーズ Skin food manufacturing equipment
CN201869710U (en) * 2010-05-28 2011-06-22 天津市亿春食品机械有限公司 Multifunctional spring roll stuffing filling machine
CN202407009U (en) * 2012-01-12 2012-09-05 廊坊市盛兴食品机械有限公司 Novel full-automatic spring roll wrapper making machine
CN202890351U (en) * 2012-10-10 2013-04-24 江苏九寿堂生物制品有限公司 Wrap cutter for spring roll wraps

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Denomination of invention: Equipment for spring roll production process

Effective date of registration: 20210823

Granted publication date: 20140709

Pledgee: Bank of Quanzhou Limited by Share Ltd. Zhangzhou Longwen branch

Pledgor: ZHANGZHOU FUMEI INDUSTRY Co.,Ltd.

Registration number: Y2021350000098