CN103247392A - Enameled flat wire manufacturing method - Google Patents

Enameled flat wire manufacturing method Download PDF

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Publication number
CN103247392A
CN103247392A CN2013101917530A CN201310191753A CN103247392A CN 103247392 A CN103247392 A CN 103247392A CN 2013101917530 A CN2013101917530 A CN 2013101917530A CN 201310191753 A CN201310191753 A CN 201310191753A CN 103247392 A CN103247392 A CN 103247392A
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CN
China
Prior art keywords
roller group
sheet wire
enameled sheet
flat wire
upper roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2013101917530A
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Chinese (zh)
Inventor
刘松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU JURONG UNITED COPPER CO Ltd
Original Assignee
JIANGSU JURONG UNITED COPPER CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU JURONG UNITED COPPER CO Ltd filed Critical JIANGSU JURONG UNITED COPPER CO Ltd
Priority to CN2013101917530A priority Critical patent/CN103247392A/en
Publication of CN103247392A publication Critical patent/CN103247392A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an enameled flat wire manufacturing method, which comprises the steps of setting a reinforcing device on an enameled flat wire running path. The reinforcing device comprises an upper roller group and a lower roller group. The upper roller group and the lower roller group are arranged in a staggered manner and are respectively arranged on the upper side and the lower side of an enameled flat wire. Upper rollers in the upper roller group are pressed against the upper side of the enameled flat wire. Lower rollers, corresponding to the upper rollers in the upper roller group, in the lower roller group are pressed against the lower side of the enameled flat wire. A pay-off reel for the enameled flat wire is arranged at the front end of the reinforcing device. A take-up reel for the enameled flat wire is arranged at the rear end of the reinforcing device. The enameled flat wire enters from the front end of the reinforcing device, is led out from the rear end of the reinforcing device, and is wound and taken up by the take-up reel. The enameled flat wire manufacturing method has the advantages that the yield strength of the enameled flat wire can be improved, the yield strength along the direction of the length of the entire enameled flat wire is stable, and the external dimension of the enameled flat wire is not greatly changed and meets the requirement.

Description

A kind of processing method of enameled sheet wire
Technical field
The present invention relates to a kind of transformer enameled sheet wire processing method, specifically a kind of method that improves the enameled sheet wire yield strength.
Background technology
Enameled sheet wire is owing to become soft attitude copper cash through high-temperature baking, and hardness greatly reduces, and causes the yield strength of enameled sheet wire often lower.And ultra high voltage, special transformer are had relatively high expectations to the bending resistance moment of coil, and namely the yield strength of enameled sheet wire must reach 150 ~ 180 considerably beyond 90 ~ 120 typical values, even surpass 200.
At present, improving enameled sheet wire yield strength traditional method is that whole dish enameled sheet wire is placed on unwrapping wire on the admission machine, the another one blank panel twines take-up, enameled sheet wire certain pressure in addition in the folding and unfolding process, enameled sheet wire is under pressure, flecition, soft attitude copper becomes hard attitude copper, and yield strength is improved.But yield strength is reached about 180, then need to carry out repeatedly the retractable cable operation.In addition, along with the change of yield strength is big, impressed pressure and tractive effort are easy to make enameled sheet wire to be out of shape, and overall dimension is dwindled, and influences tack and the insulation property of insulation paint film, also influences the voltage capacity of coil.
Summary of the invention
In order to overcome the problem that prior art exists, the processing method that the purpose of this invention is to provide a kind of enameled sheet wire, can improve the enameled sheet wire yield strength by this method, and yield strength is stable on whole enameled sheet wire length direction, the overall dimension of enameled sheet wire then changes not quite, meets the requirements.
The objective of the invention is to be achieved through the following technical solutions:
A kind of processing method of enameled sheet wire is characterized in that this method may further comprise the steps:
1) at the enameled sheet wire working line stiffening device is set, described stiffening device comprises upper roller group and bottom roller group, and described upper roller group and bottom roller group are staggered and lay respectively at enameled sheet wire both sides up and down; Upper roller in the upper roller group is pressed on the upside of enameled sheet wire, and the bottom roller in the bottom roller group corresponding with the upper roller in the upper roller group is pressed on the downside of enameled sheet wire;
2) draw drum of enameled sheet wire is arranged on the front end of stiffening device; The take-up reel of enameled sheet wire is arranged on the rear end of stiffening device;
3) enameled sheet wire is entered by the stiffening device front end, is drawn by the stiffening device rear end, and twines take-up by take-up reel.
In the stiffening device of the present invention, the quantity of upper roller is regulated according to enameled sheet wire overall dimension in the upper roller group, and the quantity of bottom roller is regulated according to enameled sheet wire overall dimension in the bottom roller group; In the upper roller group in the installation site of upper roller and the bottom roller group installation site of bottom roller can regulate.Spacing between upper roller group and the bottom roller group is regulated according to the needed pressure of enameled sheet wire.
The present invention is a kind of processing method that improves the enameled sheet wire yield strength, by two groups of staggered roller set, the enameled sheet wire that feasible centre is passed through is crooked back and forth, by regulating the spacing of two groups of rollers, enameled sheet wire is applied the pressure of different sizes, enameled sheet wire crawls by roller set under the effect of tractive effort, and enameled sheet wire soft attitude copper under pressure, flecition becomes hard attitude copper, and yield strength is improved.
The present invention can improve the enameled sheet wire yield strength effectively, and stiffening device can be according to the actual conditions of enameled sheet wire, interim installation, fine adjustments.And the enameled sheet wire that obtains yield strength on whole enameled sheet wire length direction is stable, and the overall dimension of enameled sheet wire then changes not quite simultaneously, meets the requirements.
The present invention has overcome the original yield strength instability that always exists, it is lead one section hard, one section soft drawback, particularly the control of big yield strength is comparatively reliable, the yield strength of enameled sheet wire can reach 210, the overall dimension of enameled sheet wire then changes not quite, in the reasonable tolerance scope.
Description of drawings
Fig. 1 is enforcement schematic diagram of the present invention.
Embodiment
A kind of processing method of enameled sheet wire is seen Fig. 1, and this method may further comprise the steps:
1) at the enameled sheet wire working line stiffening device 1 is set, stiffening device 1 comprises upper roller group 11 and bottom roller group 12, and upper roller group and bottom roller group are staggered and lay respectively at enameled sheet wire about in the of 3 both sides; Upper roller 111 in the upper roller group is pressed on the upside of enameled sheet wire, and the bottom roller 121 in the bottom roller group corresponding with the upper roller in the upper roller group is pressed on the downside of enameled sheet wire;
2) draw drum of enameled sheet wire is arranged on the front end of stiffening device; The take-up reel of enameled sheet wire is arranged on the rear end of stiffening device;
3) enameled sheet wire is entered by the stiffening device front end, is drawn by the stiffening device rear end, and twines take-up by take-up reel.
Roller set quantity can be regulated according to yield strength size and enameled sheet wire overall dimension, and is the amount doesn't matter, namely can use by a plurality of pulley block in series, to reach the purpose of rapid raising yield strength.The quantity of roller also can be regulated according to enameled sheet wire overall dimension in the single roller set simultaneously.
Two groups of assembly pulleys are staggered up and down, can spacing, and make the enameled sheet wire pressure that passes wherein to be effectively controlled.
Because the rotation of roller, the enameled sheet wire pressure is even and the stressed size of surperficial each part of lenticular wire is consistent, and enameled sheet wire overall dimension changes less like this.

Claims (3)

1. the processing method of an enameled sheet wire is characterized in that this method may further comprise the steps:
1) at the enameled sheet wire working line stiffening device is set, described stiffening device comprises upper roller group and bottom roller group, and described upper roller group and bottom roller group are staggered and lay respectively at enameled sheet wire both sides up and down; Upper roller in the upper roller group is pressed on the upside of enameled sheet wire, and the bottom roller in the bottom roller group corresponding with the upper roller in the upper roller group is pressed on the downside of enameled sheet wire;
2) draw drum of enameled sheet wire is arranged on the front end of stiffening device; The take-up reel of enameled sheet wire is arranged on the rear end of stiffening device;
3) enameled sheet wire is entered by the stiffening device front end, is drawn by the stiffening device rear end, and twines take-up by take-up reel.
2. the processing method of enameled sheet wire according to claim 1 is characterized in that: in the stiffening device, the quantity of upper roller is regulated according to enameled sheet wire overall dimension in the upper roller group, and the quantity of bottom roller is regulated according to enameled sheet wire overall dimension in the bottom roller group; In the upper roller group in the installation site of upper roller and the bottom roller group installation site of bottom roller can regulate.
3. the processing method of enameled sheet wire according to claim 1 is characterized in that: the spacing between upper roller group and the bottom roller group is regulated according to the needed pressure of enameled sheet wire.
CN2013101917530A 2013-05-22 2013-05-22 Enameled flat wire manufacturing method Pending CN103247392A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013101917530A CN103247392A (en) 2013-05-22 2013-05-22 Enameled flat wire manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013101917530A CN103247392A (en) 2013-05-22 2013-05-22 Enameled flat wire manufacturing method

Publications (1)

Publication Number Publication Date
CN103247392A true CN103247392A (en) 2013-08-14

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2013101917530A Pending CN103247392A (en) 2013-05-22 2013-05-22 Enameled flat wire manufacturing method

Country Status (1)

Country Link
CN (1) CN103247392A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103515024A (en) * 2013-09-27 2014-01-15 露笑科技股份有限公司 Varnished wire product technology
CN110364305A (en) * 2019-07-29 2019-10-22 湖州师范学院 Double rollers enameled sheet wire conductor forming device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11203962A (en) * 1998-01-14 1999-07-30 Hitachi Cable Ltd Manufacture of enamelled wire
CN101826381A (en) * 2010-03-29 2010-09-08 无锡锡洲电磁线有限公司 Wire semirigid device
CN202042287U (en) * 2011-05-24 2011-11-16 江苏句容联合铜材有限公司 Device for improving yield strength of enamelled rectangular wires
CN102280202A (en) * 2011-05-24 2011-12-14 江苏句容联合铜材有限公司 Device for intensifying yield strength of enameled rectangular wire
CN102820098A (en) * 2012-08-29 2012-12-12 江苏国能电力设备有限公司 Enhancing unit for yield strength of copper wire
CN202871400U (en) * 2012-05-25 2013-04-10 天津经纬电材股份有限公司 Enamelled flat wire hardening device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11203962A (en) * 1998-01-14 1999-07-30 Hitachi Cable Ltd Manufacture of enamelled wire
CN101826381A (en) * 2010-03-29 2010-09-08 无锡锡洲电磁线有限公司 Wire semirigid device
CN202042287U (en) * 2011-05-24 2011-11-16 江苏句容联合铜材有限公司 Device for improving yield strength of enamelled rectangular wires
CN102280202A (en) * 2011-05-24 2011-12-14 江苏句容联合铜材有限公司 Device for intensifying yield strength of enameled rectangular wire
CN202871400U (en) * 2012-05-25 2013-04-10 天津经纬电材股份有限公司 Enamelled flat wire hardening device
CN102820098A (en) * 2012-08-29 2012-12-12 江苏国能电力设备有限公司 Enhancing unit for yield strength of copper wire

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103515024A (en) * 2013-09-27 2014-01-15 露笑科技股份有限公司 Varnished wire product technology
CN103515024B (en) * 2013-09-27 2015-07-22 露笑科技股份有限公司 Varnished wire product technology
CN110364305A (en) * 2019-07-29 2019-10-22 湖州师范学院 Double rollers enameled sheet wire conductor forming device
CN110364305B (en) * 2019-07-29 2024-03-29 湖州师范学院 Double-roller enamelled flat wire conductor forming device

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Application publication date: 20130814