CN105082520A - Shaping equipment for bus duct insulation film - Google Patents
Shaping equipment for bus duct insulation film Download PDFInfo
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- CN105082520A CN105082520A CN201410198035.0A CN201410198035A CN105082520A CN 105082520 A CN105082520 A CN 105082520A CN 201410198035 A CN201410198035 A CN 201410198035A CN 105082520 A CN105082520 A CN 105082520A
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Abstract
The invention relates to shaping equipment for a bus duct insulation film. The shaping equipment comprises a bracket, a feeding table, a material pulling device and a feeding mechanism, wherein the feeding table is arranged on the bracket; the material pulling device is arranged on one side of the feeding table; the feeding mechanism is arranged on two sides of the material pulling device; an insulation film positioning preheating structure is arranged on the feeding table; an automatic cutting device is arranged on the side far away from the feeding table of the material pulling device. The positioning preheating device of the shaping equipment conducts positioning on the position of a to-be-folded edge of the insulation film through positioning wheels of the positioning mechanism; the positioning wheels are in tight contact with a preheating plate of the preheating structure to enable the position of the to-be-folded edge of the insulation film to be partially heated on the preheating plate; during the further material pulling forming procedure, the folding effect of the insulation film is good; width of a groove of the insulation film can be adjusted freely by adjusting the width between the two positioning wheels and the preheating plate; forming efficiency of the bus duct insulation film is high; the automatic cutting device realizes integration of loading, forming and cutting; under the condition that high forming efficiency is ensured, cutting efficiency is improved.
Description
Technical field
The present invention relates to a kind of modular system, especially a kind of bus duct dielectric film modular system.
Background technology
Bus refers to the connection of voltage power distribution equipment at different levels in electric substation, and the connection of the electrical equipment such as transformer and corresponding power distribution equipment, and mostly adopt bare conductor or the twisted wire of rectangle or circular cross-section, this is referred to as bus.The effect of bus collects, distributes and transmit electric energy, along with emerging in large numbers of modernization project facility and equipment, the fast increasing of power consumption of all trades and professions, the appearance in especially numerous skyscrapers and large-sized workshop workshop, traditional cable as transmission pressure can not meet the demands in big current induction system, and the parallel connection of multiway cable uses and brings inconvenience to in-site installation construction connection.Plug type bus duct arises at the historic moment as a kind of new distribution wire, compared with traditional cable, its superiority is fully demonstrated when big current is carried, simultaneously owing to have employed new technology, new technology, greatly reduce contact resistance and the temperature rise of junction, bus duct both ends and branching port splicing position, and in bus duct, employ high-quality insulating materials, thus improve the security reliability of bus duct, make whole system more perfect.
Bus duct by metallic plate (steel plate or aluminium sheet) be protecting sheathing, the system that forms of busbar, insulating materials and relevant annex.It can be made into the Duan Jie of full-length, and is provided with grafting junction box every a segment distance, also can be made into the middle feeding type enclosed bus not with junction box.For feed and installation and repairing bring great convenience, bus duct dielectric film is one of most important auxiliary material of concentration bus duct, strict requirement is required to process technology, mainly contain shaping size, temperature controls, the more difficult control of feeding speed, to directly affect the product quality of bus duct, existing bus duct dielectric film forming machine is by drawing material shaping on the market, make the cross section of dielectric film in " U " type by the width of the baffle controls dielectric film on dielectric film both sides, but because the tongue and groove width of shaping dielectric film generally can change along with the width of bus duct, bus duct dielectric film forming machine on the market in use, the flanging effect of dielectric film is bad, and dielectric film is after flanging is shaping, all commercially now the length by manual detection dielectric film, then sheared by manual, shear efficiency is low, waste a large amount of manpower and materials.
Summary of the invention
The object of the invention is the defect in order to solve existing for prior art median generatrix slot insulation film forming machine, there is provided a kind of and dielectric film is treated that the position of flanging is located in advance and carries out preheating, the flanging efficiency improved, realizes the bus duct dielectric film modular system of blank length detection, automatic cutoff.
To achieve these goals, the technical solution used in the present invention is:
A kind of bus duct dielectric film modular system, comprise support, be arranged on the feeding table on support, be positioned at drawing materials device and being positioned at the feed mechanism that this draws materials device both sides of feeding table side, described feeding table be provided with dielectric film location preheating structure, described in draw materials device to be provided with automatic cutoff device away from the side of feeding table.
Above-mentioned a kind of bus duct dielectric film modular system, described dielectric film location preheating structure comprises location structure and preheating structure, described location structure comprises the lifting platform be arranged between described feeding table and feed mechanism, be arranged on two locating wheels on lifting platform, be arranged on and lifting platform be connected with described locating wheel by the first leading screw and control the first regulating handle of relative distance between two locating wheels; Described preheating structure comprises the below that is arranged on described lifting platform two preheating tables corresponding with described two locating wheels, and the side being arranged on described lifting platform to be connected with described preheating table by the second leading screw and to control the second regulating handle of relative distance between described two preheating tables.
Above-mentioned a kind of bus duct dielectric film modular system, the surface of described preheating table is provided with the groove corresponding with described locating wheel, and preheating table carries out temperature control by the control cabinet being positioned at support side.
Above-mentioned a kind of bus duct dielectric film modular system, described feed mechanism comprises and is positioned at upper dwang mutually opposing on described support and lower dwang, be set in the driving wheel on dwang and lower dwang and driven pulley, driving wheel is connected with servomotor.
Above-mentioned a kind of bus duct dielectric film modular system, described in draw materials device to comprise to draw material platform, be arranged on this and draw multiple extruding baffle group be set up in parallel on material platform, extruding baffle group is made up of two mutually opposing baffle plates, and baffle plate expects that platform is connected by torsion spring with drawing.
Above-mentioned a kind of bus duct dielectric film modular system, described automatic cutoff device comprise be arranged on described in draw the blank frame of material platform afterbody, be arranged on the cutter on this blank frame, be positioned on blank frame and control the first cylinder that cutter moves up and down and the blank induction mechanism being positioned at blank frame side.
Above-mentioned a kind of bus duct dielectric film modular system, described blank induction mechanism comprises linear measure longimetry platform, be arranged on the sideboard in this linear measure longimetry you portion, the electromagnetic induction switch being positioned at the side of sideboard and the reverse side being positioned at described linear measure longimetry platform control the second cylinder that linear measure longimetry platform rotates.
Above-mentioned a kind of bus duct dielectric film modular system, described first cylinder, the second cylinder and electromagnetic induction switch pass through automatic controlling system.
Above-mentioned a kind of bus duct dielectric film modular system, described automatic control system comprises signal detection module, logic processing module, the first cylinder Executive Module, the second cylinder Executive Module, signal detection module is connected with described electromagnetic induction switch, the output of signal detection module is connected with the input of logic processing module, and the output of logic processing module is connected with the input of the first cylinder Executive Module, the second cylinder Executive Module.
Above-mentioned a kind of bus duct dielectric film modular system, the unlatching that described first cylinder Executive Module controls the first cylinder drives cutter blank, and the unlatching that described second cylinder Executive Module controls the second cylinder drives the upset of linear measure longimetry platform.
Beneficial effect of the present invention is: to dielectric film, the location preheating device of this bus duct dielectric film modular system treats that flanging position positions by the locating wheel of location structure, the preheating table close contact of locating wheel and preheating structure makes dielectric film treat the position of flanging local heating on preheating table, further drawing in material molding procedure, the flanging of dielectric film is effective, the tongue and groove width of dielectric film also can carry out free adjustment by the width between two locating wheels and preheating table, and the shaping efficiency of bus duct dielectric film is high; Automatic cutoff device carries out the detection of profiled insulation film length by automatic controlling system linear measure longimetry platform, after sensing dielectric film by induction mechanism, first cylinder drives cutter automatic cutoff, achieve material loading, shaping, automatic integratedization of blank, when ensureing that shaping efficiency is high, also improves blank efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the schematic diagram of dielectric film of the present invention location preheating structure;
Fig. 3 is the A district enlarged drawing in Fig. 2;
Fig. 4 is the schematic diagram of feed mechanism of the present invention;
Fig. 5 is the front schematic view of blank induction mechanism of the present invention;
Fig. 6 is the B district enlarged drawing in Fig. 5;
Fig. 7 is the reverse side schematic diagram of blank induction mechanism of the present invention;
Fig. 8 is the schematic diagram of automatic control system.
Detailed description of the invention
Further understand for making to have architectural feature of the present invention and effect of reaching and be familiar with, coordinate detailed description in order to preferred embodiment and accompanying drawing, be described as follows:
As shown in Figure 1 to Figure 3, a kind of bus duct dielectric film modular system, comprise support 1, be arranged on the feeding table 2 on support 1, be positioned at drawing materials device and being positioned at this feed mechanism 3 drawing materials device both sides of feeding table 2 side, feeding table 2 is provided with dielectric film location preheating structure, draws materials device to be provided with automatic cutoff device away from the side of feeding table 2.
Dielectric film location preheating structure comprises location structure and preheating structure, wherein, location structure comprises the lifting platform 4 be arranged between feeding table 2 and feed mechanism 3, be arranged on two locating wheels 5 on lifting platform 4, be arranged on and lifting platform 4 be connected with locating wheel 5 by the first leading screw 6 and control the first regulating handle 7 of relative distance between two locating wheels 5; Preheating structure comprises the below that is arranged on lifting platform 4 two preheating tables 8 corresponding with two locating wheels 5, and the side being arranged on lifting platform 4 to be connected with preheating table 8 by the second leading screw 9 and to control the second regulating handle 10 of relative distance between two preheating tables 8.
The surface of preheating table 8 is provided with the groove 11 corresponding with locating wheel 5, and preheating table 8 carries out temperature control by the control cabinet 12 being positioned at support 1 side.
As shown in Figure 4, feed mechanism 3 comprises and is positioned at upper dwang 13 mutually opposing on described support and lower dwang 14, and be set in driving wheel 15 and the driven pulley 16 of on dwang 13 and lower dwang 14, driving wheel 15 is connected with servomotor.
As shown in Figure 1, draw materials device to comprise to draw material platform 17, be arranged on this and draw multiple extruding baffle group 18 be set up in parallel on material platform 17, extruding baffle group is made up of two mutually opposing baffle plates, baffle plate expects that platform 17 is connected by torsion spring with drawing, and is also provided with preheating table 19 drawing the both sides of material platform 17.
Automatic cutoff device comprises the blank frame 20 being arranged on and drawing material platform 17 afterbody, is arranged on the cutter 21 on this blank frame 20, is positioned on blank frame 20 and controls the first cylinder 22 that cutter 21 moves up and down and the blank induction mechanism being positioned at blank frame 20 side.
As shown in Fig. 5 to Fig. 8, blank induction mechanism comprises linear measure longimetry platform 23, be arranged on the sideboard 24 of this linear measure longimetry platform 23 end, the electromagnetic induction switch 25 being positioned at the side of sideboard 24 and the reverse side being positioned at linear measure longimetry platform 23 control the second cylinder 26 that linear measure longimetry platform 23 rotates.
Wherein, first cylinder 22, second cylinder 26 and electromagnetic induction switch 25 pass through automatic controlling system, automatic control system comprises signal detection module 27, logic processing module 28, first cylinder Executive Module 29, second cylinder Executive Module 30, signal detection module 27 is connected with electromagnetic induction switch 25, the output of signal detection module 27 is connected with the input of logic processing module 28, the output of logic processing module 28 and the first cylinder Executive Module 29, the input of the second cylinder Executive Module 30 connects, the unlatching that first cylinder Executive Module 29 controls the first cylinder 22 drives cutter 21 blank, the unlatching that second cylinder Executive Module 30 controls the second cylinder 26 drives linear measure longimetry platform 23 to overturn.
By locating wheel 5 pairs of dielectric films 31 of location structure, the location preheating device of this bus duct dielectric film forming machine treats that flanging position positions, the width of two locating wheels 5 is regulated by the first regulating handle 7, the width of preheating table 8 is regulated by the second regulating handle 10, make the width of two grooves 11 on preheating table consistent with the width of locating wheel 5, after width presets, control lifting platform 4 to decline, locating wheel 5 is made to make dielectric film treat the position of flanging local heating on preheating table with groove 11 close contact of the preheating table of preheating structure, further drawing in material molding procedure, the position of locating wheel 5 pairs of dielectric film flangings serves positioning action, and while positioning, preheating table 8 pairs of dielectric films treat that preheating has been carried out in the position of flanging, the flanging of dielectric film is effective, the tongue and groove width of dielectric film can carry out free adjustment by the width between two locating wheels 5 and preheating table 8, the shaping efficiency of bus duct dielectric film is high.
Dielectric film after preheating is entered into by feed mechanism 3 and draws on material platform 17, flanging is carried out spacing by extruding baffle group 18, dielectric film is respectively from preheating in the preheating table 19 drawing both sides material platform 17 simultaneously, while spacing, the folding line degree of further reinforcing flanging crease line, after flanging is shaping, shaping dielectric film enters into the linear measure longimetry platform 23 of automatic cutoff device, when the sideboard 24 of blank induction mechanism is conflicted in the end of shaping dielectric film, the bearing pin 241 of sideboard 24 is when swinging, caught by the electromagnetic induction switch 25 of sideboard 24 side, now, the signal detection module 27 of automatic control system collects the electromagnetic signal of electromagnetic induction switch 25, after being processed by logic processing module 28, logic processing module 28 sends to the first cylinder Executive Module 29 and the second cylinder Executive Module 30 and performs instruction, first cylinder Executive Module 29 and the second cylinder Executive Module 30 control the first cylinder 22 respectively and the second cylinder 26 runs, first cylinder 22 drives cutter 21 to move downward and blank, after blank completes, second cylinder 26 drives linear measure longimetry platform 23 to overturn downwards, profiled insulation film after cut-out drops in material storing box along linear measure longimetry platform 23, after completing, first cylinder 22 drives cutter 21 to move upward, second cylinder 26 drives linear measure longimetry platform 23 upwards to overturn, return to initial position, for next step blank operation is prepared, automatic cutoff device carries out the detection of profiled insulation film length by automatic controlling system linear measure longimetry platform, after sensing dielectric film by induction mechanism, first cylinder drives cutter automatic cutoff, achieve material loading, shaping, automatic integratedization of blank, when ensureing that shaping efficiency is high, also improve blank efficiency.
From economic benefit angle analysis, annual produce concentration bus duct about 30000 meters, calculates according to average every meter of bus duct consumption 0.6kg, dielectric film use amount of shaping in year is about 18000kg.Processing integrated cost is about 28 yuan/kg, and outsourcing cost is about 43kg, and direct price difference reaches 270,000 yuan.And, because the processing of sizing film can be carried out according to actual demand completely, do not need stock's finished product, compared with outsourcing, stock and material waste can be reduced in a large number and eliminate finished product long-distance transport to the quality influence of dielectric film generation, can also not retrain by the raw material supply of material duration completely, reasonable arrangement is produced.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; the just principle of the present invention described in above-described embodiment and description; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in claimed scope of the present invention.The protection domain of application claims is defined by appending claims and equivalent thereof.
Claims (10)
1. a bus duct dielectric film modular system, comprise support, be arranged on the feeding table on support, be positioned at drawing materials device and being positioned at the feed mechanism that this draws materials device both sides of feeding table side, it is characterized in that, described feeding table be provided with dielectric film location preheating structure, described in draw materials device to be provided with automatic cutoff device away from the side of feeding table.
2. a kind of bus duct dielectric film modular system according to right 1, it is characterized in that, described dielectric film location preheating structure comprises location structure and preheating structure, described location structure comprises the lifting platform be arranged between described feeding table and feed mechanism, be arranged on two locating wheels on lifting platform, be arranged on and lifting platform be connected with described locating wheel by the first leading screw and control the first regulating handle of relative distance between two locating wheels; Described preheating structure comprises the below that is arranged on described lifting platform two preheating tables corresponding with described two locating wheels, and the side being arranged on described lifting platform to be connected with described preheating table by the second leading screw and to control the second regulating handle of relative distance between described two preheating tables.
3. a kind of bus duct dielectric film modular system according to right 2, it is characterized in that, the surface of described preheating table is provided with the groove corresponding with described locating wheel, and preheating table carries out temperature control by the control cabinet being positioned at support side.
4. a kind of bus duct dielectric film modular system according to right 1, it is characterized in that, described feed mechanism comprises and is positioned at upper dwang mutually opposing on described support and lower dwang, be set in the driving wheel on dwang and lower dwang and driven pulley, driving wheel is connected with servomotor.
5. a kind of bus duct dielectric film modular system according to right 1, it is characterized in that, describedly draw materials device to comprise to draw material platform, be arranged on this and draw multiple extruding baffle group be set up in parallel of expecting on platform, extruding baffle group is made up of two mutually opposing baffle plates, and baffle plate expects that platform is connected by torsion spring with drawing.
6. a kind of bus duct dielectric film modular system according to right 5, it is characterized in that, described automatic cutoff device comprise be arranged on described in draw the blank frame of material platform afterbody, be arranged on the cutter on this blank frame, be positioned on blank frame and control the first cylinder that cutter moves up and down and the blank induction mechanism being positioned at blank frame side.
7. a kind of bus duct dielectric film modular system according to right 6, it is characterized in that, described blank induction mechanism comprises linear measure longimetry platform, be arranged on the sideboard in this linear measure longimetry you portion, the electromagnetic induction switch being positioned at the side of sideboard and the reverse side being positioned at described linear measure longimetry platform control the second cylinder that linear measure longimetry platform rotates.
8. a kind of bus duct dielectric film modular system according to right 7, it is characterized in that, described first cylinder, the second cylinder and electromagnetic induction switch pass through automatic controlling system.
9. a kind of bus duct dielectric film modular system according to right 8, it is characterized in that, described automatic control system comprises signal detection module, logic processing module, the first cylinder Executive Module, the second cylinder Executive Module, signal detection module is connected with described electromagnetic induction switch, the output of signal detection module is connected with the input of logic processing module, and the output of logic processing module is connected with the input of the first cylinder Executive Module, the second cylinder Executive Module.
10. a kind of bus duct dielectric film modular system according to right 9, it is characterized in that, the unlatching that described first cylinder Executive Module controls the first cylinder drives cutter blank, and the unlatching that described second cylinder Executive Module controls the second cylinder drives the upset of linear measure longimetry platform.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410198035.0A CN105082520B (en) | 2014-05-12 | 2014-05-12 | A kind of bus duct dielectric film modular system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410198035.0A CN105082520B (en) | 2014-05-12 | 2014-05-12 | A kind of bus duct dielectric film modular system |
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| CN105082520A true CN105082520A (en) | 2015-11-25 |
| CN105082520B CN105082520B (en) | 2018-02-13 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105082521A (en) * | 2014-05-12 | 2015-11-25 | 宁波通诚电气有限公司 | Setting equipment and process for insulating film of bus duct |
| CN107443759A (en) * | 2017-08-07 | 2017-12-08 | 河南森源电气股份有限公司 | A kind of production line of bus duct dielectric film |
| CN107611884A (en) * | 2017-10-25 | 2018-01-19 | 镇江市益宝电气科技有限公司 | The bus groove forming machine and bus duct of a kind of three-dimensional precise positioning |
| CN108735386A (en) * | 2018-05-22 | 2018-11-02 | 河南森源电气股份有限公司 | Vulcanize the device for excising of busbar faying surface and vulcanizes the cutting method of busbar faying surface |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105082521A (en) * | 2014-05-12 | 2015-11-25 | 宁波通诚电气有限公司 | Setting equipment and process for insulating film of bus duct |
| CN105082521B (en) * | 2014-05-12 | 2018-01-16 | 宁波通诚电气有限公司 | A kind of bus duct dielectric film modular system and its method for shaping |
| CN107443759A (en) * | 2017-08-07 | 2017-12-08 | 河南森源电气股份有限公司 | A kind of production line of bus duct dielectric film |
| CN107611884A (en) * | 2017-10-25 | 2018-01-19 | 镇江市益宝电气科技有限公司 | The bus groove forming machine and bus duct of a kind of three-dimensional precise positioning |
| CN108735386A (en) * | 2018-05-22 | 2018-11-02 | 河南森源电气股份有限公司 | Vulcanize the device for excising of busbar faying surface and vulcanizes the cutting method of busbar faying surface |
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