CN103243495A - Auto-induction sewing structure and method of lockstitch sewing machine - Google Patents
Auto-induction sewing structure and method of lockstitch sewing machine Download PDFInfo
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- CN103243495A CN103243495A CN2013101888383A CN201310188838A CN103243495A CN 103243495 A CN103243495 A CN 103243495A CN 2013101888383 A CN2013101888383 A CN 2013101888383A CN 201310188838 A CN201310188838 A CN 201310188838A CN 103243495 A CN103243495 A CN 103243495A
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Abstract
The invention provides an auto-induction sewing structure of a lockstitch sewing machine. The auto-induction sewing structure comprises a cloth sensor connected with a control system, wherein the cloth sensor comprises a transmission sensor and a receiving sensor. The invention further provides an auto-induction sewing method of the lockstitch sewing machine. The auto-induction sewing method includes: when sewing is started and the cloth sensor senses cloth entering the sensing area, the cloth sensor transmits signals to a control system which controls a pressing pin to be raised, when the cloth sensor senses the cloth getting away from the sensing area, the cloth sensor transmits signals to the control system which controls the lockstitch sewing machine to trim automatically, and sewing is finished. By means of the auto-induction sewing structure and method of the lockstitch sewing machine, automatic pressing pin raising, automatic sewing starting and automatic trimming sensing and sewing finishing can be achieved, a full-automatic sewing mode, a semi-automatic sewing mode and a full-manual sewing mode can be switched at any time, working load of workers is greatly reduced, working efficiency is improved, fatigue caused by long-time working is avoided, and occupational diseases of the workers can be avoided.
Description
Technical field
The present invention relates to a kind of flat seam machine and respond to sewing structure automatically.
The invention still further relates to a kind of flat seam machine and respond to bind automatically.
Background technology
Flat seam machine mainly is with a sewing thread, forms a kind of stitching at sewing, and the machine that makes one or more layers sewing interweave or unite by a seam is divided into two kinds of thin material flat seam machine and thick material flat seam machine usually.Sewing machine for covering chain stitch can be made goods such as fabrics such as cotton, fiber crops, silk, hair, artificial fibre and leather, plastics, paper, thin material flat seam machine is generally for knitting, underwear, shirt, uniform etc., and thick material flat seam machine generally is used for all kinds of sportswears, jean, fashionable dress, overcoat, shoes and hats, skin son, case and bag etc.Flat seam machine is the most basic car type in sewing device, is the simplest stitching in making, and stitching neat appearance, the stitching that sews is even, smooth firmly, sewing velocity is fast, easy and simple to handle, use is easily understood.
Labor cost is low to be a traditional advantage of Chinese costume industry for a long time always.Yet along with development and the change of economic society, the forfeiture gradually of this advantage today.Clothes production enterprise will obtain long-range development and benefit, must adopt advanced equipment, and to enhance productivity, based on this present situation, computer flat seam machine market demand increases fast.Under the promotion of " recruitment famine " and " severe power shortage " that a ripple lasts for several years, home clothing manufacturing enterprise begins to upgrade, on a large scale production equipment on a large scale in recent years.The main contents that garment enterprise upgrades production equipment replace common flat seam machine with the computer flat seam machine exactly, the computer flat seam machine is the product that has increased functions such as computerized control system on the basis of common high speed parallel sewing machine, is that light harvesting, electricity, magnetic are the typical electromechanical integrated product of one.
Existing flat seam machine needs operating personnel before beginning sewing, manually presser feet is lifted earlier, cloth is put well, and then the startup flat seam machine begins to carry out sewing work again.Simultaneously, when finishing sewing, need manually to finish sewing work, carry out trimming again, even in the sewing process, also need the pedal that always tramps with one's feet, the sewing process is carried out smoothly, in case pin leaves pedal, sewing work will stop immediately.This flat seam machine complicated operation, inefficiency can not adapt to the requirement that present rag trade needs compress labor cost.
Summary of the invention
The shortcoming of prior art the object of the present invention is to provide a kind of flat seam machine to respond to sewing structure and method automatically in view of the above, is used for solving prior art flat seam machine complicated operation, ineffective problem.
Reach other relevant purposes for achieving the above object, the invention provides a kind of flat seam machine and respond to sewing structure automatically, it comprises the cloth inductor that is connected with control system, and the cloth inductor comprises emission sensor and receiving sensor; Emission sensor and receiving sensor lay respectively on flat seam machine head and the flat seam machine seam platform, and emission sensor is corresponding with receiving sensor.Preferably, the side of the needle plate on the flat seam machine seam platform is provided with push pedal, and push pedal and flat seam machine seam platform are for removably connecting, and receiving sensor is positioned in the push pedal, and emission sensor is positioned on the flat seam machine head.
Reach other relevant purposes for achieving the above object, the present invention also provides a kind of flat seam machine to respond to bind automatically, and flat seam machine comprises the cloth inductor that is connected with control system, may further comprise the steps:
1) when beginning to sew, when the cloth inductor was sensed cloth and entered induction region, the cloth inductor transmitted signal to control system, and control system control presser feet lifts;
2) flat seam machine begins to carry out the cloth sewing work;
3) when the cloth inductor is sensed cloth and left induction region, the cloth inductor transmits signal to control system, and control system control flat seam machine is carried out automatic shearing and finished sewing work.
Preferably, before step 1), select whether to enter the slit die formula of refunding earlier.
Preferably, behind the step 3) automatic shearing, select whether to enter the slit die formula of refunding.
Preferably, step 2) mode that starts the cloth sewing in be the pedal that manually tramps with one's feet, and pedal transmits signal to control system, and control system is controlled flat seam machine and begun to carry out the cloth sewing work.
Preferably, step 2) mode that starts the cloth sewing in be the setting by control system, after the some seconds after the cloth inductor is sensed cloth to enter induction region, controls flat seam machine automatically by control system and begins to carry out the cloth sewing work.
Preferably, in cloth sewing process, pedal is stepped on forward, control system control flat seam machine is suspended the cloth sewing work; Suspend at cloth under the state of sewing, step on pedal more forward, control system control flat seam machine continues the cloth sewing work.Further preferred, suspend at cloth under the state of sewing, step on pedal to the stroke of half, control system control flat seam machine presser foot lifter backward.Another kind of further preferred, suspend at cloth under the state of sewing, step on pedal to extreme position, control system control flat seam machine trimming backward.
As mentioned above, flat seam machine of the present invention is responded to sewing structure and method automatically, has following beneficial effect:
This flat seam machine is responded to sewing structure and method automatically, by cloth inductor induction cloth, realize automatic presser foot lifter, begun to stitch automatically, respond to trimming automatically and finished sewing, and can switch full-automatic, semi-automatic, these three kinds of sewing modes of total man worker at any time, simultaneously, in the sewing process, do not need to slam pedal always, significantly reduced workman's workload, improved operating efficiency, the fatigue of having avoided the workman to work long hours has been avoided the generation of workman's occupational disease.
Description of drawings
Fig. 1 is shown as the structural representation that flat seam machine of the present invention is responded to sewing structure automatically.
Fig. 2 is shown as the enlarged diagram that flat seam machine shown in Figure 1 is responded to sewing structure automatically.
Fig. 3 is shown as the enlarged diagram that flat seam machine shown in Figure 1 is responded to sewing structure automatically.
The element numbers explanation
1 flat seam machine head
2 push pedals
3 emission sensor
4 receiving sensors
5 needle plates
6 presser feets
The specific embodiment
Below by particular specific embodiment explanation embodiments of the present invention, person skilled in the art scholar can understand other advantages of the present invention and effect easily by the disclosed content of this specification.
See also Fig. 1 to Fig. 3.Notice, the appended graphic structure that illustrates of this specification, ratio, size etc., equal contents in order to cooperate specification to disclose only, understand and reading for person skilled in the art scholar, be not in order to limit the enforceable qualifications of the present invention, so technical essential meaning of tool not, the adjustment of the modification of any structure, the change of proportionate relationship or size, not influencing under the effect that the present invention can produce and the purpose that can reach, all should still drop on disclosed technology contents and get in the scope that can contain.Simultaneously, quote in this specification as " on ", D score, " left side ", " right side ", " centre " reach the term of " " etc., also only for ease of understanding of narrating, but not in order to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, under no essence change technology contents, when also being considered as the enforceable category of the present invention.
As shown in Figure 1 to Figure 3, the invention provides a kind of flat seam machine and respond to sewing structure automatically, it comprises the cloth inductor that is connected with control system, and the cloth inductor comprises emission sensor 3 and receiving sensor 4; Emission sensor 3 and receiving sensor 4 lay respectively on flat seam machine head 1 and the flat seam machine seam platform, and emission sensor 3 is corresponding with receiving sensor 4; The side of the needle plate 5 on the flat seam machine seam platform is provided with push pedal 2, and push pedal 2 is stitched platform for removably connecting with flat seam machine, and receiving sensor 4 is positioned in the push pedal 2, and emission sensor 3 is positioned on the flat seam machine head 1.Receiving sensor 4 also can be positioned on the flat seam machine head 1, and this moment, emission sensor 3 was positioned in the push pedal 2, and the exchange of receiving sensor 4 and emission sensor 3 does not influence the use of cloth inductor.
The present invention also provides a kind of flat seam machine to respond to bind automatically, and flat seam machine comprises the cloth inductor that is connected with control system, may further comprise the steps:
1) when beginning to sew, when the cloth inductor was sensed cloth and entered induction region, the cloth inductor transmitted signal to control system, and control system control presser feet 6 lifts; Before beginning sewing, can select whether to enter the slit die formula of refunding earlier;
2) flat seam machine begins to carry out the cloth sewing work, and wherein, a kind of mode that starts the cloth sewing is the pedal that manually tramps with one's feet, and pedal transmits signal to control system, and control system control flat seam machine begins to carry out the cloth sewing work; The another kind of mode that starts the cloth sewing is the setting by control system, after some seconds after the cloth inductor is sensed cloth to enter induction region, controls flat seam machine automatically by control system and begins to carry out the cloth sewing work;
3) when the cloth inductor is sensed cloth and left induction region, the cloth inductor transmits signal to control system, and control system control flat seam machine is carried out automatic shearing and finished sewing work, behind automatic shearing, can select whether to enter the slit die formula of refunding.
In cloth sewing process, pedal to be stepped on forward, control system control flat seam machine is suspended the cloth sewing work; Suspend at cloth under the state of sewing, step on pedal more forward, control system control flat seam machine continues the cloth sewing work.
Suspend at cloth under the state of sewing, step on pedal to the stroke of half backward, control system control flat seam machine presser foot lifter; Step on pedal to extreme position, control system control flat seam machine trimming backward.
This flat seam machine is responded to sewing structure and method automatically, and after the cloth inductor was sensed cloth, presser foot lifter did not need to carry out artificial presser foot lifter again automatically, simultaneously, also can set after the automatic presser foot lifter, begins sewing work automatically; When the cloth inductor was sensed cloth and left induction region, automatic shearing also finished sewing work.This flat seam machine is responded to sewing structure and method automatically, has significantly reduced workman's workload, has improved operating efficiency, has adapted to the requirement that present rag trade reduces labor cost.
In cloth sewing process, the workman no longer needs to slam pedal always, when needs suspend the cloth sewing work, pedal is stepped on forward, and pedal is stepped in the flat seam machine break-off more forward, and flat seam machine is restarted work.Like this, do not need the workman to slam pedal always, reduced workman's workload, the fatigue of having avoided the workman to work long hours has been avoided the generation of workman's occupational disease.
In sum, flat seam machine of the present invention is responded to sewing structure and method automatically, by cloth inductor induction cloth, realizes automatic presser foot lifter, has begun to stitch automatically, responds to trimming automatically and finished sewing, and can switch full-automatic, semi-automatic, these three kinds of sewing modes of total man worker at any time, simultaneously, in the sewing process, do not need to slam pedal always, significantly reduced workman's workload, improved operating efficiency, the fatigue of having avoided the workman to work long hours has been avoided the generation of workman's occupational disease.So the present invention has effectively overcome various shortcoming of the prior art and the tool high industrial utilization.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not is used for restriction the present invention.Any person skilled in the art scholar all can be under spirit of the present invention and category, and above-described embodiment is modified or changed.Therefore, have in the technical field under such as and know that usually the knowledgeable modifies or changes not breaking away from all equivalences of finishing under disclosed spirit and the technological thought, must be contained by claim of the present invention.
Claims (10)
1. a flat seam machine is responded to sewing structure automatically, it is characterized in that: it comprises the cloth inductor that is connected with control system, and described cloth inductor comprises emission sensor and receiving sensor; Described emission sensor and receiving sensor lay respectively on described flat seam machine head and the flat seam machine seam platform, and described emission sensor is corresponding with described receiving sensor.
2. flat seam machine according to claim 1 is responded to sewing structure automatically, it is characterized in that: the side of the needle plate on the described flat seam machine seam platform is provided with push pedal, described push pedal and described flat seam machine seam platform are for removably connecting, described receiving sensor is positioned in the described push pedal, and described emission sensor is positioned on the flat seam machine head.
3. a flat seam machine is responded to bind automatically, and described flat seam machine comprises the cloth inductor that is connected with control system, it is characterized in that may further comprise the steps:
1) when beginning to sew, when described cloth inductor was sensed cloth and entered induction region, described cloth inductor transmitted signal to described control system, and described control system control presser feet lifts;
2) flat seam machine begins to carry out the cloth sewing work;
3) when described cloth inductor is sensed cloth and left induction region, described cloth inductor transmits signal to described control system, and described control system control flat seam machine is carried out automatic shearing and finished sewing work.
4. flat seam machine according to claim 3 is responded to bind automatically, it is characterized in that: before step 1), select whether to enter the slit die formula of refunding earlier.
5. flat seam machine according to claim 3 is responded to bind automatically, it is characterized in that: behind the step 3) automatic shearing, select whether to enter the slit die formula of refunding.
6. flat seam machine according to claim 3 is responded to bind automatically, it is characterized in that: step 2) in start the cloth sewing mode be the pedal that manually tramps with one's feet, described pedal transmits signal to described control system, and described control system control flat seam machine begins to carry out the cloth sewing work.
7. flat seam machine according to claim 3 is responded to bind automatically, it is characterized in that: step 2) in start the cloth sewing mode be the setting by described control system, after some seconds after described cloth inductor is sensed cloth to enter induction region, control flat seam machine automatically by described control system and begin to carry out the cloth sewing work.
8. flat seam machine according to claim 3 is responded to bind automatically, it is characterized in that: in cloth sewing process, pedal is stepped on forward, control system control flat seam machine is suspended the cloth sewing work; Suspend at cloth under the state of sewing, step on pedal more forward, control system control flat seam machine continues the cloth sewing work.
9. flat seam machine according to claim 8 is responded to bind automatically, it is characterized in that: suspend at cloth under the state of sewing, step on pedal to the stroke of half backward, control system control flat seam machine presser foot lifter.
10. flat seam machine according to claim 8 is responded to bind automatically, it is characterized in that: suspend at cloth under the state of sewing, step on pedal to extreme position backward, control system control flat seam machine trimming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310188838.3A CN103243495B (en) | 2013-05-17 | 2013-05-17 | Auto-induction sewing structure and method of lockstitch sewing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310188838.3A CN103243495B (en) | 2013-05-17 | 2013-05-17 | Auto-induction sewing structure and method of lockstitch sewing machine |
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| CN103243495A true CN103243495A (en) | 2013-08-14 |
| CN103243495B CN103243495B (en) | 2015-03-11 |
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| CN201310188838.3A Active CN103243495B (en) | 2013-05-17 | 2013-05-17 | Auto-induction sewing structure and method of lockstitch sewing machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103485081A (en) * | 2013-09-30 | 2014-01-01 | 新杰克缝纫机股份有限公司 | Industrial sewing machine control system and method based on visible light detection |
| CN104762769A (en) * | 2015-04-08 | 2015-07-08 | 浙江美机缝纫机有限公司 | Full-automatic sewing mechanism of flat sewing machine and sewing method thereof |
| CN105951312A (en) * | 2016-07-08 | 2016-09-21 | 杰克缝纫机股份有限公司 | Method for controlling thread cutting and press foot lifting movement of sewing machine |
| CN106120190A (en) * | 2016-08-30 | 2016-11-16 | 天津市中马骏腾精密机械制造有限公司 | A kind of sewing device plays seam detecting system |
| CN106835530A (en) * | 2016-12-24 | 2017-06-13 | 杰克缝纫机股份有限公司 | A kind of autocontrol method and control device that seam is refunded for sewing machine |
| CN107587278A (en) * | 2017-10-09 | 2018-01-16 | 扬州光大帽业有限公司 | A kind of automatic sewing system |
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| CN202849774U (en) * | 2012-11-02 | 2013-04-03 | 吴江市嘉运纺织整理有限公司 | Safe sewing machine |
| CN103015067A (en) * | 2011-09-28 | 2013-04-03 | 吴江市金平华纺织有限公司 | Automatic thread cutting device for sewing machine |
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| CN2830444Y (en) * | 2005-08-18 | 2006-10-25 | 施向安 | Computer control system of flat seamer |
| CN103015067A (en) * | 2011-09-28 | 2013-04-03 | 吴江市金平华纺织有限公司 | Automatic thread cutting device for sewing machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103485081A (en) * | 2013-09-30 | 2014-01-01 | 新杰克缝纫机股份有限公司 | Industrial sewing machine control system and method based on visible light detection |
| CN103485081B (en) * | 2013-09-30 | 2015-03-25 | 杰克缝纫机股份有限公司 | Industrial sewing machine control system and method based on visible light detection |
| CN104762769A (en) * | 2015-04-08 | 2015-07-08 | 浙江美机缝纫机有限公司 | Full-automatic sewing mechanism of flat sewing machine and sewing method thereof |
| CN105951312A (en) * | 2016-07-08 | 2016-09-21 | 杰克缝纫机股份有限公司 | Method for controlling thread cutting and press foot lifting movement of sewing machine |
| CN106120190A (en) * | 2016-08-30 | 2016-11-16 | 天津市中马骏腾精密机械制造有限公司 | A kind of sewing device plays seam detecting system |
| CN106835530A (en) * | 2016-12-24 | 2017-06-13 | 杰克缝纫机股份有限公司 | A kind of autocontrol method and control device that seam is refunded for sewing machine |
| CN106835530B (en) * | 2016-12-24 | 2020-04-07 | 杰克缝纫机股份有限公司 | Automatic control method for backstitch of sewing machine |
| CN107587278A (en) * | 2017-10-09 | 2018-01-16 | 扬州光大帽业有限公司 | A kind of automatic sewing system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103243495B (en) | 2015-03-11 |
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Address after: 318010 Taizhou Airport Road, Jiaojiang District, Zhejiang, No. 15 Applicant after: JACK SEWING MACHINE CO., LTD. Address before: 318010 Taizhou Airport Road, Jiaojiang District, Zhejiang, No. 15 Applicant before: New Jack Sewing Machine Co., Ltd. |
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Free format text: CORRECT: APPLICANT; FROM: NEW JACK SEWING MACHINE CO., LTD. TO: JACK SEWING CO., LTD. |
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Address after: 318010 No. 1008, east section of Donghai Avenue, Sanjia, Jiaojiang District, Taizhou City, Zhejiang Province Patentee after: Jack Technology Co.,Ltd. Address before: 318010 No. 15 Airport South Road, Jiaojiang District, Zhejiang, Taizhou Patentee before: JACK SEWING MACHINE Co.,Ltd. |