A kind of sheep known for its fine thick wool skin process for cleanly preparing
Technical field
The present invention relates to the animal skin manufacture field, be specifically related to a kind of sheep known for its fine thick wool skin process for cleanly preparing.
Background technology
The sheep known for its fine thick wool skin is one of local and special products commodity of China's tradition outlet, and it is solid with dermatotome, and light warming , Mao Hui smoothness is attractive in appearance, and undulations is crooked and have won fame both at home and abroad, and is that resource is produced in the advantageous herding in area, Ningxia.But have following two problem of environmental pollutions in the production of existing sheep known for its fine thick wool skin: one is during the tanning of sheep known for its fine thick wool skin is handled because the main chromic tanning that adopts, and the chroming waste liquor of its generation can't effectively be handled, contaminate environment; It two is to produce during dyeing is handled that the waste liquid that contains the higher concentration dyestuff in a large number also can't effectively be handled, contaminate environment, and the utilization ratio of dyestuff is low.
Summary of the invention
The purpose of this invention is to provide a kind of sheep known for its fine thick wool skin process for cleanly preparing, the waste liquid after its tanning processing and dyeing are handled is easy to handle, and reduces the utilization ratio height of environmental pollution and raising dyestuff.
For achieving the above object, the present invention adopts following technical scheme: a kind of sheep known for its fine thick wool skin process for cleanly preparing, it comprises following operation steps: the sheep known for its fine thick wool skin is carried out tannin handle, the sheep known for its fine thick wool skin bleached handle and to the processing of dyeing of the sheep known for its fine thick wool skin after the bleaching, described dyeing handle carry out in the rotary drum that is included in the lower concentration dyestuff that rotary drum just dyes and rotary drum just dyed after the sheep known for its fine thick wool skin carry out spray-painting, tannin is handled used composite tanning agent and is made of following component: the aluminum chloride of 2~5 weight parts, the tetrahydroxy sulfuric acid squama of 5~8 weight parts, 10~20 parts by weight of acrylic resin retaning agents, the ethylenediamine tetraacetic methene ammonium phosphate of the fatty alcohol-polyoxyethylene ether of 0.5~1 weight part and 0.5~1 weight part; The used spray-painting dyestuff of spray-painting is made of following component: the methylene radical dimethyl sodium dinaphthalenesulfonate of the metallized dye of 5~10 weight parts, 0.1~0.5 weight part, the fatty alcohol-polyoxyethylene ether of 0.2~1.0 weight part and the water of 150~200 weight parts.
The composite tanning agent that constitutes by, said components and the collocation of aluminium salt carries out tanning to the sheep known for its fine thick wool skin to be handled, and the remaining composite tanning agent that tanning is handled is recyclable to be utilized again, and tanning agent is combined firmly with collegen filament, is convenient to the processing of chroming waste liquor.Just dye to combine with spray-painting by rotary drum simultaneously and dye, can reduce the consumption of dyestuff like this, can avoid again dyeing inequality and the unsharp phenomenon of thick coating pore reduce the cost of dyestuff and the treatment capacity of sewage, thereby realize the cleaner production of sheep known for its fine thick wool skin.Here just to dye the consumption that refers to dyestuff in the rotary drum be about 1/5 of traditional drum dyeing dye dosage to the rotary drum of said low dye concentration, and the dyestuff when rotary drum just dyes in the rotary drum can be exhausted by the sheep known for its fine thick wool skin substantially.
Further scheme is:
Acrylic resin retanning agent is by the acrylic copolymer of vinylformic acid, Hydroxyethyl acrylate and acrylic acid amides copolyreaction generation and the polyoxy Fatty Alcohol(C12-C14 and C12-C18) is compound prepares, and the weight ratio of vinylformic acid, Hydroxyethyl acrylate and acrylic acid amides is: 1~5:2~3:1~4; The weight ratio of acrylic copolymer and polyoxy Fatty Alcohol(C12-C14 and C12-C18) is 50:1~1.5.
Obtain after the chromium complexing agent that described metallized dye is generated by potassium bichromate and glucose acidifying and the azo raw material hybrid reaction.
The temperature that tanning is handled is 25~30 ℃, and the time is 3~4h, the PH=6.5 of tanning treatment solution~7, and composite tanning agent adds by the amount of 10~20g/L in the tanning treatment solution.
The PH that used rinsing liquid is handled in bleaching is 7~7.5, and rinsing liquid comprises the sodium-chlor of 20~25g/L, the trisodium phosphate of 3~4g/L, the hydrogen peroxide of 10~15ml/L, the ammoniacal liquor of 1~4ml/L, and the time that bleaching is handled is 0.5~1h.
The temperature that described rotary drum just dyes is 45~50 ℃, time 30~40min, and the PH that dyes slurry is 3.5~4, dyes salt, 1~2ml/L quaternary ammonium salt aldehyde-free colour stabilizer that slurry comprises 0.002~0.004g/l dyestuff, 6.0~7.5g/ml in the rotary drum.
The spray-painting amount of spray-painting is 380~400ml/m
2Also rotary drum just being dyed the back beach sheepskin before the spray-painting carries out fixation treatment, soaps and dries processing, described fixation treatment is to point to the interior formic acid that adds of rotary drum to carry out fixation, the content of formic acid dye liquor in rotary drum is 0.15~0.2mol/L, the temperature that fixation treatment is handled is 20~30 ℃, time 30~40min.
Utilize a little aluminum chloride and tetrahydroxy sulfuric acid squama, acrylic resin retanning agent, fatty alcohol-polyoxyethylene ether to constitute the composite tanning agent that the sheep known for its fine thick wool skin is carried out tanning jointly among the application, guarantee that the sheep known for its fine thick wool skin fur light after tanning is handled is pure white, plentiful, the frivolous softness of slab, performance such as anti-oxidant, reduction, acid and alkali-resistance, anticorrosion, shrinkage temperature, dyeing is good.The use of composite tanning agent can avoid the simple effectively processing of the existing waste liquid of chromic tanning, aluminum tannage, contaminate environment, tanning agent to be combined with collegen filament firmly, produces problems such as hair.Just dye simultaneously with spray-painting two steps operation the sheep known for its fine thick wool skin is dyeed, guarantee even dyeing, by the spraying dyestuff that said components constitutes, can guarantee the Color of sheep known for its fine thick wool skin.Just dye owing to the dyestuff that uses lower concentration carries out rotary drum among the application simultaneously, after the process fixation treatment, the ground dyestuff can be exhausted by the sheep known for its fine thick wool skin basically fully in the rotary drum like this, is convenient to the processing of sewage in the production of sheep known for its fine thick wool skin, realizes the cleaner production of sheep known for its fine thick wool skin.
Embodiment
Below come by embodiment that the invention will be further described, but it should not be construed as limiting the scope of the invention.Used acrylic resin retanning agent all is acrylic copolymer that generated by vinylformic acid, Hydroxyethyl acrylate and acrylic acid amides copolyreaction and the polyoxy Fatty Alcohol(C12-C14 and C12-C18) is compound prepares among the embodiment 1~3, and the weight ratio of vinylformic acid, Hydroxyethyl acrylate and acrylic acid amides is: 1~5:2~3:1~4; The weight ratio of acrylic copolymer and polyoxy Fatty Alcohol(C12-C14 and C12-C18) is 50:1~1.5.Metallized dye all is by obtaining after the chromium complexing agent of potassium bichromate and glucose acidifying generation and the azo raw material hybrid reaction.Three retannings are handled used tanning agent and are made of the material of following component concentration: 20~40g/L acrylic resin retanning agent, 1~1.5mol/L acetic acid, 0.5~1.5mol/L fatty alcohol-polyoxyethylene ether and water; Retanning agent and water add according to the amount of 20~40ml/L.The recyclable recycling of remaining composite tanning agent after embodiment 1~3 tanning is handled.
Embodiment 1
A) the sheep known for its fine thick wool skin is carried out the ash disposal impurity elimination, put it in the acetic acid solution and soak;
B) the sheep known for its fine thick wool skin after soaking being carried out tanning handles, the temperature that tanning is handled is 25~28 ℃, time is about 4h, about the PH=7 of tanning treatment solution, composite tanning agent adds by the amount of 15~20g/L in the tanning treatment solution, and composite tanning agent comprises the component of following weight part: the fatty alcohol-polyoxyethylene ether of the tetrahydroxy sulfuric acid squama of the aluminum chloride of 5 weight parts, 8 weight parts, 20 parts by weight of acrylic resin retaning agents, 0.5 weight part and the methylene radical dimethyl sodium dinaphthalenesulfonate of 0.7 weight part;
C) the sheep known for its fine thick wool skin after the tanning processing is bleached processing, the PH that used rinsing liquid is handled in bleaching is about 7.5, rinsing liquid comprises the sodium-chlor of 20~25g/L, the trisodium phosphate of 3~4g/L, the hydrogen peroxide of 10~15ml/L, the ammoniacal liquor of 1~4ml/L, and the time that bleaching is handled is 0.5~1h;
D) the sheep known for its fine thick wool skin after the bleaching processing is washed processing;
E) the sheep known for its fine thick wool skin after the washing in (d) is reduced processing, the PH that used reduced liquid is handled in reduction is about 6, reduced liquid comprises the sodium-chlor of 15g/L, the whitening agent that floats a mao powder, 1ml/L of 5g/L, the acetic acid of 1.5ml/L, and the time that reduction is handled is 0.5~1h;
F) the sheep known for its fine thick wool skin after the reduction processing is washed processing;
G) the sheep known for its fine thick wool skin after the washing in (f) is carried out the secondary tanning and handle, the temperature that the secondary tanning is handled is 35 ℃, and the time is 1h, the PH=4.5 of tanning treatment solution, and composite tanning agent adds by the amount of 5~7g/L in the tanning treatment solution;
H) wash processing again after the secondary tanning is finished dealing with, washing is dried after handling.
I) at normal temperatures to the processing that eases back of the sheep known for its fine thick wool skin after the tanning drying treatment;
J) the sheep known for its fine thick wool skin after easing back is carried out three tannings and handle, the temperature that tanning is handled is 30~32 ℃, and the time is 10~12h;
K) the sheep known for its fine thick wool skin after the retanning processing is carried out skimming treatment in degreasing fluid, degreasing fluid comprises the washing powder of 0.6mol/L fatty alcohol-polyoxyethylene ether and 7g/L, and the time of skimming treatment is 20min, and temperature is 40~42 ℃;
L) the sheep known for its fine thick wool skin after the skimming treatment is washed, carry out rotary drum after the washing and just dye processing, the temperature that the control rotary drum just dyes is 45~50 ℃, time 40min, the PH that dyes slurry is 4, and dye liquor comprises salt, the 2ml/L quaternary ammonium salt aldehyde-free colour stabilizer of 0.002g/l dyestuff, 7.5g/ml in the rotary drum;
M) add formic acid in the rotary drum after rotary drum is just dyed and carry out fixation treatment, formic acid content in the dye liquor in rotary drum is 0.15mol/L, and the temperature of fixation treatment is 20~30 ℃, time 40min, and dye liquor presents substantially than vitreous state in the rotary drum after fixation treatment;
N) the sheep known for its fine thick wool skin after utilizing washing powder to fixation is soaped, and dries after the cleaning;
O) the sheep known for its fine thick wool skin after drying is carried out spray-painting, the spray-painting amount of spray-painting is 380ml/m
2, the used dyestuff of spray-painting is made of following component configuration: the water of the metallized dye of 5 weight parts, 0.1 methylene radical dimethyl sodium dinaphthalenesulfonate, 0.1 weight part fatty alcohol-polyoxyethylene ether and 170 weight parts;
P) the sheep known for its fine thick wool skin after the spray-painting is carried out drying treatment, carry out other process operations then.
Embodiment 2
A) the sheep known for its fine thick wool skin is carried out the ash disposal impurity elimination, put it in the acetic acid solution and soak;
B) the sheep known for its fine thick wool skin after soaking being carried out tanning handles, the temperature that tanning is handled is 28~30 ℃, time is 3h, the PH=6.5 of tanning treatment solution, composite tanning agent adds by the amount of 10~15g/L in the tanning treatment solution, composite tanning agent comprises the component of following weight part: the tetrahydroxy sulfuric acid squama of 4 weight part aluminum chloride, 7 weight parts, 15 parts by weight of acrylic resin retaning agents, the ethylenediamine tetraacetic methene ammonium phosphate of the fatty alcohol-polyoxyethylene ether of 0.5 weight part and 1 weight part;
C) the sheep known for its fine thick wool skin after the tanning processing is bleached processing, the PH that used rinsing liquid is handled in bleaching is about 7, rinsing liquid comprises the sodium-chlor of 20~22g/L, the trisodium phosphate of 3~4g/L, the hydrogen peroxide of 10~15ml/L, the ammoniacal liquor of 2~4ml/L, and the time that bleaching is handled is 0.5~1h;
D) the sheep known for its fine thick wool skin after the bleaching processing is washed processing;
E) the sheep known for its fine thick wool skin after the washing in (d) is reduced processings, the PH of the reduced liquid that former processing is used is 5~6, and reduced liquid comprises the sodium-chlor of 15g/L, the whitening agent that floats a mao powder, 1ml/L of 4g/L, the acetic acid of 2ml/L, and the time of reduction processing is 1h;
F) the sheep known for its fine thick wool skin after the reduction processing is washed processing;
G) the sheep known for its fine thick wool skin after the washing in (f) is carried out the secondary tanning and handle, the temperature that the secondary tanning is handled is 30~32 ℃, and the time is 2h, the PH=5 of tanning treatment solution, and composite tanning agent is pressed the amount adding of 7g/L in the tanning treatment solution;
H) wash processing again after the secondary tanning is finished dealing with, washing is dried after handling.
I) at normal temperatures to the processing that eases back of the sheep known for its fine thick wool skin after the tanning drying treatment;
J) the sheep known for its fine thick wool skin after easing back is carried out retanning and handle, the temperature that retanning is handled is 33~35 ℃, and the time is 10h;
K) the sheep known for its fine thick wool skin after the retanning processing is carried out skimming treatment in degreasing fluid, degreasing fluid comprises the washing powder of 0.7mol/L fatty alcohol-polyoxyethylene ether and 5g/L, and the time of skimming treatment is 20min, and temperature is 40~45 ℃;
L) the sheep known for its fine thick wool skin after the skimming treatment is washed, carry out rotary drum after the washing and just dye processing, the temperature that the control rotary drum just dyes is 45~50 ℃, time 30min, the PH that dyes slurry is 3.5, and dye liquor comprises salt, the 1ml/L quaternary ammonium salt aldehyde-free colour stabilizer of 0.002g/l dyestuff, 7.5g/ml in the rotary drum;
M) add formic acid in the rotary drum after rotary drum is just dyed and carry out fixation treatment, formic acid content in the dye liquor in rotary drum is 0.15mol/L, and the temperature of fixation treatment is 20~30 ℃, time 35min, and dye liquor presents substantially than vitreous state in the rotary drum after fixation treatment;
N) the sheep known for its fine thick wool skin after utilizing washing powder to fixation is soaped, and dries after the cleaning;
O) the sheep known for its fine thick wool skin after drying is carried out spray-painting, the spray-painting amount of spray-painting is 400ml/m2, and the used dyestuff of spray-painting is made of following component configuration: the water of the metallized dye of 7 weight parts, 0.3 weight part methylene radical dimethyl sodium dinaphthalenesulfonate, 0.4 fatty alcohol-polyoxyethylene ether and 150 weight parts;
P) the sheep known for its fine thick wool skin after the spray-painting is carried out drying treatment, carry out other process operations then.
Embodiment 3
A) the sheep known for its fine thick wool skin is carried out the ash disposal impurity elimination, put it in the acetic acid solution and soak;
B) the sheep known for its fine thick wool skin after soaking being carried out tanning handles, the temperature that tanning is handled is 27~28 ℃, time is 3h, the PH=6.5 of tanning treatment solution, composite tanning agent adds by the amount of 15~20g/L in the tanning treatment solution, composite tanning agent comprises the component of following weight part: the tetrahydroxy sulfuric acid squama of 5 weight part aluminum chloride, 5 weight parts, 10 parts by weight of acrylic resin retaning agents, the ethylenediamine tetraacetic methene ammonium phosphate of the fatty alcohol-polyoxyethylene ether of 1 weight part and 0.7 weight part;
C) the sheep known for its fine thick wool skin after the tanning processing is bleached processing, the PH that used rinsing liquid is handled in bleaching is 7.5, and rinsing liquid comprises the sodium-chlor of 20g/L, the trisodium phosphate of 3g/L, the hydrogen peroxide of 15ml/L, the ammoniacal liquor of 3ml/L, and the time that bleaching is handled is 0.5h;
D) the sheep known for its fine thick wool skin after the bleaching processing is washed processing;
E) the sheep known for its fine thick wool skin after the washing in (d) is reduced processings, the PH of the reduced liquid that former processing is used is 5, and reduced liquid comprises the sodium-chlor of 10g/L, the whitening agent that floats a mao powder, 1ml/L of 4g/L, the acetic acid of 2ml/L, and the time of reduction processing is 0.5h;
F) the sheep known for its fine thick wool skin after the reduction processing is washed processing;
G) the sheep known for its fine thick wool skin after the washing in (f) is carried out the secondary tanning and handle, the temperature that the secondary tanning is handled is 32 ℃, and the time is 1h, the PH=4.5 of tanning treatment solution, and composite tanning agent is pressed the amount adding of 8g/L in the tanning treatment solution;
H) wash processing again after the secondary tanning is finished dealing with, washing is dried after handling.
I) at normal temperatures to the processing that eases back of the sheep known for its fine thick wool skin after the tanning drying treatment;
J) the sheep known for its fine thick wool skin after easing back is carried out retanning and handle, the temperature that retanning is handled is 32~34 ℃, and the time is 11h;
K) the sheep known for its fine thick wool skin after the retanning processing is carried out skimming treatment in degreasing fluid, degreasing fluid comprises the washing powder of 0.6mol/L fatty alcohol-polyoxyethylene ether and 6g/L, and the time of skimming treatment is 20min, and temperature is 40~45 ℃;
L) the sheep known for its fine thick wool skin after the skimming treatment is washed, carry out rotary drum after the washing and just dye processing, the temperature that the control rotary drum just dyes is 45~50 ℃, time 35min, the PH that dyes slurry is 4, and dye liquor comprises salt, the 1ml/L quaternary ammonium salt aldehyde-free colour stabilizer of 0.003g/l dyestuff, 7.0g/ml in the rotary drum;
M) add formic acid in the rotary drum after rotary drum is just dyed and carry out fixation treatment, formic acid content in the dye liquor in rotary drum is 0.15mol/L, and the temperature of fixation treatment is 20~30 ℃, time 40min, and dye liquor presents substantially than vitreous state in the rotary drum after fixation treatment;
N) the sheep known for its fine thick wool skin after utilizing washing powder to fixation is soaped, and dries after the cleaning;
O) the sheep known for its fine thick wool skin after drying is carried out spray-painting, the spray-painting amount of spray-painting is 390ml/m2, and the used dyestuff of spray-painting is made of following component configuration: the methylene radical dimethyl sodium dinaphthalenesulfonate of the metallized dye of 10 weight parts, 0.5 weight part, the fatty alcohol-polyoxyethylene ether of 1.0 weight parts and the water of 200 weight parts;
P) the sheep known for its fine thick wool skin after the spray-painting is carried out drying treatment, carry out other process operations then.