Embodiment
As shown in Figure 1, a kind of deeply dehydrating sludge intelligence conditioning system, comprise the intelligent diagnostics module, chemicals dosing plant and conditioning system, can detect earlier mud to be processed by the intelligent diagnostics module, to determine to want the time of dosing and the amount of dosing, and the intelligent diagnostics module can be to carrying out detection feedback constantly in the dosing process of chemicals dosing plant in this process, in order in time adjust the kind of dosing, consumption and time, by three modules of the present invention, the efficient of dewatering technology of mud of the prior art significantly can be promoted, the sludge moisture content that conventional process is crossed is reduced to below 60% by 70-99%, whole mud output weight reduces more than 50%, simultaneously still can possess former organic calorific value more than 70%, namely about 600-3000 kcal/kg is handled for further burning and drying.
Intelligent diagnostics module of the present invention comprises: the mud parameter is examined the survey sensing unit, and its parameters to mud is examined survey;
Computer control unit, it receives described mud parameter and examines the supplemental characteristic that the survey sensing unit is examined survey, and this supplemental characteristic is handled back output one dosing control signal;
Chemicals dosing plant, it receives described dosing control signal and carries out dosing according to described dosing control signal.
The mud that stores untreated sludge is stored in the storage receptacle, and described mud parameter is examined measurement unit and comprised that also one links to each other with described mud storage receptacle and detects the mud proofing unit that mud parameter in the mud storage receptacle also transfers to described detected mud supplemental characteristic described computer control unit.
Described mud parameter is examined the survey sensing unit and is comprised by a PLC module controls moisture percentage in sewage sludge analyser, sludge pH detector, dirt temperature sensor, mud zeta current potential electrophoresis apparatus, mud conveying pumping; The moisture percentage in sewage sludge analyser is used for measuring moisture percentage in sewage sludge, and its range is 80~99%, error ± 0.02; The sludge pH detector is used for measuring the potential of hydrogen of mud, and range is-2~14, equipment precision ± 0.01; The dirt temperature sensor is used for measuring the temperature of mud, and its range is-10~60, and the error of equipment precision ± 0.01, mud zeta current potential electrophoresis apparatus is ± 200mv.Described mud parameter detecting sensing unit can be examined the particulate material granularity of surveying mud, the heavy metal content of mud, the relative density of mud, the water ratio of mud, the pH value of mud, the organic content of mud, the settling ratio of mud, the calorific value of mud, the bulk index of mud, and the heavy metal content of mud after treatment, be mainly Cr, Pb, Zn, and its content<1000mg/kg; The relative density of mud is 1.2~2.8kg/L; The water ratio of mud is lower than below 60%; The pH value of mud is between 6~9; The organic content of mud is 5~60%; The calorific value of mud is 600~3000 kilocalorie/kilograms; The bulk index of mud is 30~150ml/L.
Intelligent diagnostics module among the present invention comprises mud diagnosis cabinet, this mud diagnosis cabinet is provided with a PLC controller, and mud diagnosis cabinet inside is provided with various sensing members, mud carries pumping to extract an amount of mud under the control of PLC controller, then the back pressure valve on piping with mud in ducted flow and the needed stationary value of pressure amount furnishing, then mud by each sensor unit in the mud diagnosis cabinet to the sludge quality analysis, and the result who analyzes sent to computer control unit, computer control unit can be automatically according to the given data of system, calculate conditioner sludge nature structure, and needed mud added dose and amount of water calculates automatically, send out to CCC by network.Intelligent diagnostics module of the present invention can detect control to the various performances of before the sludge dewatering and conditioning back mud, and the mud data comprise the particulate material granularity of mud, the heavy metal content of mud, the relative density of mud, the water ratio of mud, the pH value of mud, the organic content of mud, the settling ratio of mud, the calorific value of mud, the bulk index of mud before the dehydration that the mud proofing unit detects; The conditioning mud data that the conditioning proofing unit detects comprise the pH value of nursing one's health mud, the relative density of conditioning mud, the temperature of conditioning mud, the moisture solid content of conditioning mud, the turbidity of conditioning mud, the suspended substance of conditioning mud.
Conditioning system of the present invention is used for the conditioning system of conditioning mud, described mud parameter is examined measurement unit and is comprised that one links to each other with described conditioning system and detects the conditioning proofing unit of the mud parameter after the conditioning system conditioning, described computer control unit receive after the described conditioning the mud supplemental characteristic and according to the conditioning of the control of the mud supplemental characteristic after conditioning conditioning system.Conditioning system of the present invention comprises line mixer and stirred reactor, by line mixer and stirred reactor mud is mixed stirring fully with medicament, so that its sufficient hybrid reaction.Line mixer comprises a shell, and the some stirring fins that connect successively of described enclosure, and the mud ingress of described road mixing tank is provided with a medicament and adds pipe, the opening part that described medicament adds pipe is provided with a nozzle, the certain angle of the fin main body spiral that described stirring fin is rectangle forms, and the hand of spiral of adjacent described fin is opposite, therefore is not easy to stop up, and is applicable to dirtier material.Nozzle among the present invention is nozzle capable of washing, disassembles during convenient the obstruction and cleans.Described stirred reactor inside among the present invention is provided with an agitator, the mud that joins stirred reactor inside is mixed, more even so that medicament mixes with mud, also comprise a storage mud groove among the present invention, mud is carried out temporary transient deposit, make things convenient for the processing in later stage.
Chemicals dosing plant of the present invention comprises an automated dispensing system for the preparation of control medicament, forms for the medicine system of delivering medicament and for the temporary transient storage dosing system that has respectively prepared medicament that stores.The medicament that the present invention adds comprises pH value adjustment agent, flocculation agent, tensio-active agent, coagulating agent, compound aggregate.The pH value is adjusted agent and is comprised CaO, Ca (OH)
2, MgO, Mg (OH)
2, Na
2C0
3, NaHC0
3, CaC0
3, water glass, Repone K, acetic acid, nitric acid, sulfuric acid, and its addition is oven-dry weight 0.1%~1000%, and adding conditional is-10~60 ℃, pressure is 1~10 kilogram.Described flocculation agent is dimethyl diallyl ammonium chloride, pyridine quaternary ammonium salt type polyacrylamide, polyacrylamide, chitosan, chitosan, xylogen, lignin quaternary ammonium salt, silicon-dioxide, activated silicic acid, gelatine, sodium alginate, and its addition is oven-dry weight 0.001%~100%, and adding conditional is temperature-10~60 ℃, pressure: 1~10 kilogram.Described tensio-active agent is cetyl trimethylammonium bromide, tripoly phosphate sodium STPP, disodium ethylene diamine tetraacetate, sodium laurylsulfonate, sodium cellulose glycolate, methylacryoyloxyethyl dimethyl dodecyl bromination ammonium, the poly-trisiloxanes of oxyethyl group modification, bromination-1, two (dodecyl dimethyl) second two ammoniums of 2-, and its addition is 0.001%~50%, and adding conditional is temperature-10~60 ℃, pressure: 1~10 kilogram.Described redox agent is chlorine, NaClO, chlorinated lime, potassium permanganate, Repone K, magnesium oxide, monochloro methane, ozone, hydrogen peroxide, three chlorine monoxides, and its addition is oven-dry weight 0.1%~100%; And adding conditional is temperature-10~200 ℃, pressure: 1~100 kilogram.Described coagulating agent is iron trichloride, iron protochloride, iron nitrate, iron carbonate, magnesium oxide, magnesium chloride, ferrous sulfate, sal epsom, polyaluminium sulfate, bodied ferric sulfate, polymerize aluminum chloride, PAFS, ferric sulfate, and its addition is oven-dry weight 0.1%~1000%, and adding conditional is temperature-10~300 ℃; Pressure: 1~150 kilogram.Described compound aggregate is flyash, ashes, a kind of in the calorific value colliery powder arranged, and its addition is 0.1%~1000%, and adding conditional is 10~300 ℃, pressure: 1~150 kilogram.
Also comprise a medicament proofing unit for detection of chemicals dosing plant medicament parameter in the chemicals dosing plant of the present invention, described medicament proofing unit is connected with described chemicals dosing plant, and described medicament proofing unit is transferred to described computer control unit with detected medicament supplemental characteristic; Described computer control unit receives described medicament supplemental characteristic and controls chemicals dosing plant according to the medicament supplemental characteristic.Detect by every character of this medicament proofing unit to medicament, the medicament index that the medicament proofing unit detects comprises the acid base concentration of medicament, the relative density of medicament, the refractive index of medicament, the ash of medicament and lead content, the solubleness of medicament, the molecular weight of medicament, the concentration of metal ions of medicament, the colourity of medicament, by this medicament proofing unit every character of medicament is detected control, can finish the process of making up a prescription automatically by this automated dispensing system, and then by detecting by the medicament that is made into of medicament proofing unit to automated dispensing system, finish dosing by medicine system then.
The present invention includes one for the mud storage tank that stores untreated sludge, the mud storage tank connects the mud proofing unit of the inner mud parameter of the described mud storage tank of a detection, store the preceding mud of dehydration in the mud storage tank, described mud parameter is examined measurement unit and is comprised that also one links to each other with described mud storage tank and detects the mud parameter in the mud storage tank and will described detected mud supplemental characteristic transfer to the mud proofing unit of described computer control unit, is stored in mud in the mud storage tank and carries the pumping extraction and be sent to the intelligent diagnostics module by mud it is detected.
The present invention also comprises a dewatering unit that dewaters for detection of the mud after handling through described conditioning system, described dewatering unit also connects one for detection of the dehydration proofing unit through described dewatering unit dehydrated sludge parameter, and described dehydration proofing unit transfers to described computer control unit with detected mud parameter.By chemicals dosing plant of the present invention, the pH value conditioning agent that adds and active dispersion agent fully mix with zwitterion in the mud stoste and react, form similar nano-dispersed condition, attract to form the behavior of similar self-assembly owing to electrostatic potential, it is thinner to handle the back particle, form floss, easier dehydration, the solid structure that obtains behind further sludge drying is to contain the good laminate structure of porosity.
Principle of work of the present invention is: computer control unit is analyzed mud data before dewatering, and analytical results is sent to chemicals dosing plant; Chemicals dosing plant is according to the comparing result of dewater preceding mud detection data and dehydrated sludge detection data, and feed rate, pipeline time and the supply of the medicament index optimization adjustment medicament that the composite chemical proofing unit detects are in proper order; Computer control unit is nursed one's health mud according to the detection Data Control conditioning system of the preceding mud of dehydration, the conditioning proofing unit detects conditioning mud data and sends to the computer control unit processing, thereby the control conditioning system is to conditioning speed and the time-optimized adjustment of sludge reaction of mud.The present invention also comprises a dewatering unit that dewaters for detection of the mud after handling through described conditioning system, and described mud parameter is examined measurement unit and comprised that also one links to each other with described dewatering unit and detects the mud proofing unit of the mud parameter after dewatering unit dewaters; Described computer control unit receive after the described dehydration the mud supplemental characteristic and according to the mud supplemental characteristic control dewatering unit after the dehydration, mud after the process conditioning system is nursed one's health is sent to dewatering unit, and the mud data that the mud proofing unit detects behind the deep dehydration send computer control unit and the processing of the preceding mud detection of dehydration data contrast for next step to.
As shown in Figure 1, it is the synoptic diagram of one embodiment of the invention, mud is sent to second pond 41 earlier, mud precipitates earlier in this second pond, remove the moisture content of a part, through the mud flow path one belt thickner 42 after this second pond processing, further concentrate through mud behind this belt thickner, mud is sent to line-blending conditioning module inside again and is provided with one first medicament mixing tank 31 then, through being sent to a reactive tank 34 after the processing of the first medicament mixing tank, after handling, first reactive tank is sent to one second medicament mixing tank 32, the outlet of the second medicament mixing tank connects the entrance of one first conditioning groove 43, and the outlet of the first conditioning groove connects one the 5th medicament mixing tank 33, the outlet of the 5th medicament mixing tank connects one second conditioner 44, the outlet of second conditioner connects a plate-and-frame filter press 45, and the outlet of plate-and-frame filter press connects a dried mud canopy 46; Comprise that also a plurality of medicaments add jar, and the outlet of medicament adding jar connects one the 5th medicament mixing tank.The mud parameter of intelligent diagnostics module 1 is examined the survey sensing unit parameters of mud is examined survey, and will examine the parameter that records and transfer to a computer control unit, this computer control unit is analyzed this parameter, and this parameter control chemicals dosing plant 2 of this computer control unit, adjust the administration timing of drug of chemicals dosing plant, dosing kind and order of addition of ingredients, chemicals dosing plant joins the first medicament mixing tank with medicine then, mix in the first medicament mixing tank dosing, the mud parameter diagnosis sensing unit of intelligent diagnostics module detects the mud that comes out from the first medicament mixing tank again, and will examine the parameter that records and transfer to computer control unit, this computer control unit is analyzed this parameter, and this parameter control chemicals dosing plant 3 of this computer control unit, adjust the administration timing of drug of chemicals dosing plant, dosing kind and order of addition of ingredients, so circulation; Identical treatment process is handled entering in the second medicament mixing tank mud more then.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.