CN104773942A - Sludge treatment system based on PLC (programmable logic controller) control - Google Patents

Sludge treatment system based on PLC (programmable logic controller) control Download PDF

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Publication number
CN104773942A
CN104773942A CN201510175338.5A CN201510175338A CN104773942A CN 104773942 A CN104773942 A CN 104773942A CN 201510175338 A CN201510175338 A CN 201510175338A CN 104773942 A CN104773942 A CN 104773942A
Authority
CN
China
Prior art keywords
sludge
mud
plc
filter press
modification
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510175338.5A
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Chinese (zh)
Inventor
吴春生
藏广荣
计勇
候汉军
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Hefei Qing Yuan Automatic Control Science And Technology Ltd
Original Assignee
Hefei Qing Yuan Automatic Control Science And Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Qing Yuan Automatic Control Science And Technology Ltd filed Critical Hefei Qing Yuan Automatic Control Science And Technology Ltd
Priority to CN201510175338.5A priority Critical patent/CN104773942A/en
Publication of CN104773942A publication Critical patent/CN104773942A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/14Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/007Contaminated open waterways, rivers, lakes or ponds

Abstract

The invention provides a sludge treatment system based on PLC (programmable logic controller) control, relating to the technical field of sludge treatment. The sludge treatment system mainly comprises a sludge receiving bin, a dilution modification tank, a sludge storage tank, a sludge filter press and a water washing and distribution pump. Sludge firstly enters the sludge receiving bin, is transmitted by a spiral conveyer to the dilution modification tank for dilution and stirring, and is lifted to the sludge storage tank; the sludge storage tank stirs the sludge to prevent precipitation; in the dilution and modification tank and the sludge storage tank, lime and ferric chloride are utilized to perform modification treatment on the sludge, and the sludge in the sludge storage tank is added into the sludge filter press through a high-pressure spiral pump; and the sludge filter press performs dehydration, drying and concentration on the sludge, and the dry sludge is transported out and incinerated. The sludge treatment system can implement automatic treatment in various treatment stages, and can treat the sludge more thoroughly by utilizing the stability and reliability of the PLC control technology; and the generated dry sludge has lower environmental pollution. The sludge treatment system can implement unmanned operation in workshops, and is provided with a special deodorization system, thereby improving the working environment and saving the human resources.

Description

Based on the sludge treating system that PLC controls
Technical field
The present invention relates to technical field of sludge treatment, particularly relate to a kind of sludge treating system controlled based on PLC.
Background technology
Along with industrial or agricultural and urbanization develop rapidly, water body environment situation sharply worsens, river system, lake be once regional economy rely development environment and resources advantage, increasingly lose so far, much become the water drain of sheltering evil people and countenance evil practices, day by day become social public hazards so that pollute and deposit.River course, lake alluvial have caused a series of environment hidden danger: the various functions declines such as irrigation, water drainage, shipping, tourism; Water quality is subject to reducing pollution repeatedly, and according to the hydrobiology of part water body and environmental medicine investigation, aquatic ecosystem suffers havoc, and biodiversity indicator goes to zero; Littoral residents ' health is also affected, and immunologic function is tending towards declining.In recent years governmental input substantial contribution carries out desilting to river course, bottom mud in lake, and owing to lacking to press close to dredging technology and the equipment of national conditions, dredging effect is unsatisfactory.
Prior art is thorough not to the process of mud, also can cause certain pollution to environment; In existing sludge treatment workshop, level of automation is low, and some equipment needs human assistance to complete.In workshop, stench causes certain injury to human body.
Summary of the invention
In order to solve the above-mentioned problems in the prior art, the invention provides a kind of sludge treating system controlled based on PLC.
Technical problem to be solved by this invention realizes by the following technical solutions:
Based on the sludge treating system that PLC controls, it is characterized in that: mainly comprise mud reception storehouse, diluting modification pond, storage basin, sludge filter press, wash cloth water pump;
First mud enter mud and receive storehouse, is sent to diluting modification pond and carries out dilution stirring, then rise to storage basin through spiral flood dragon; Storage basin carries out stirring to mud and prevents it from precipitating, and in diluting modification pond and storage basin, carry out modification by lime, iron trichloride to mud, the mud in storage basin adds to sludge filter press through high pressure screw pump; Sludge filter press dewaters to mud, dry, concentrated, be finally made into dry mud and transport burning;
Concentration Testing, Level Detection is had in diluting modification pond; Concentration Testing information is sent in the main PLC of Central Control Room and contrasts, and determines whether thin up; Add water and to be performed by conduit pipe pneumatically valve, after liquid level reaches predeterminated position, the main PLC of Central Control Room, to pneumavalve signal, stops thin up, opens agitator motor simultaneously;
In storage basin, control liquid level by liquid level detection device, equally Detection Information is delivered in the main PLC of Central Control Room, provides signal by the main PLC of Central Control Room, open and stir; And in this link, detect the chemical property of mud, and carry out modification by iron trichloride and lime; Addition is different as required, detects flow, fed back to by addition in the main PLC of Central Control Room and go by the magnetic flow meter adding pipeline;
After the process of sludge chemical characteristic completes, added to sludge filter press by high-pressure spiral bar pump; The steps such as squeezing water tank adds water to pressure filter, and mud carries out squeezing in sludge filter press, dewater, dry, concentrated, are finally made into dry mud; Sludge filter press has independent PLC control program, carries out communication link, instructed the execution of sludge filter press by Central Control Room by exchange board and the main PLC of Central Control Room.
This sludge treating system comprises control and Non-follow control two schemes automatically; Under automatic control state, position, whole reference mark can perform by crawl, also can link and automatically perform, specifically at Central Control Room industry control hands-operation, industrial computer have technical process picture, watch-dog executing state and all kinds of warning; Under Non-follow control state, each reference mark controls separately, is independent of each other.
The equipment controlled comprises: mud receives storehouse, spiral flood dragon, diluting modification pond sludge stirring device, sewage sludge storage pond whipping appts, diluting modification pond sludge lifting pump, iron trichloride dosing system, sludge filter press, the water pump that washes cloth, all kinds of automatic control pneumavalve and the frequency converter controller that motor is performed; Test set comprises: liquid level sensor, PH sensor, pressure transmitter, concentration detection sensor, magnetic flow meter, hot resistance etc.
The invention has the beneficial effects as follows:
Based on the sludge treating system that PLC controls, compare original old technique and electric control system, have obvious superiority.The automatic business processing treatment stage that new control system can realizing each in technique, and by the reliability of PLC control technology, more thorough to the process of mud, the dry mud environmental pollution of generation is less; In original workshop, level of automation is low, and some equipment needs human assistance to complete.Workshop stench causes certain injury to human body.And this new technology of preparing can realize workshop Unmanned operation, and there is special deodoration system, well improve Working environment and save manpower.No matter this economically or Working environment aspect, is obtained for good evaluation.
Accompanying drawing explanation
Fig. 1 is system schematic of the present invention.
Embodiment
The technique means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with specific embodiments and the drawings, set forth the present invention further, but following embodiment being only the preferred embodiments of the present invention, and not all.Based on the embodiment in embodiment, those skilled in the art under the prerequisite not making creative work obtain other embodiment, all belong to protection scope of the present invention.
As shown in Figure 1, a kind of sludge treating system controlled based on PLC, mainly comprises mud reception storehouse, diluting modification pond, storage basin, sludge filter press, washes cloth water pump;
First mud enter mud and receive storehouse, is sent to diluting modification pond and carries out dilution stirring, then rise to storage basin through spiral flood dragon; Storage basin carries out stirring to mud and prevents it from precipitating, and in diluting modification pond and storage basin, carry out modification by lime, iron trichloride to mud, the mud in storage basin adds to sludge filter press through high pressure screw pump; Sludge filter press dewaters to mud, dry, concentrated, be finally made into dry mud and transport burning.
Control overflow and control method
1, control overflow
This sludge treatment Controlling System requires to comprise and automatically controls and Non-follow control two schemes.Under automatic control state, require that position, whole reference mark can perform by crawl, also can link and automatically perform, specifically at Central Control Room industry control hands-operation, industrial computer have technical process picture, watch-dog executing state and all kinds of warning.Under Non-follow control state, each reference mark controls separately, is independent of each other.Automatically and manually arranged by each controlling box transfer lever on-the-spot.
The equipment controlled comprises: mud receives storehouse, feed auger flood dragon, diluting modification pond sludge agitation, the stirring of sewage sludge storage pond, diluting modification pond sludge lifting pump, iron trichloride dosing system, pressure filter, the water pump that washes cloth, all kinds of automatic control pneumavalve and the frequency converter controller that motor is performed.Test set comprises: liquid level sensor, PH sensor, pressure transmitter, concentration detection sensor, magnetic flow meter, hot resistance etc.
2, control method introduction
As described in above-mentioned technical process, from mud receives storehouse, mud is sent to diluting tank by flood dragon travelling belt, in diluting tank, has Concentration Testing, Level Detection.Concentration Testing information is sent in PLC and contrasts, and determines whether thin up.Add water and to be performed by conduit pipe pneumatically valve.After liquid level reaches predeterminated position, PLC, to pneumavalve signal, stops thin up, opens agitator motor simultaneously.
In storage basin, control liquid level by liquid level detection device, equally Detection Information is delivered in PLC, provides signal by PLC, open and stir.In addition in this link, detect the chemical property of mud, and carry out modification by iron trichloride and lime.Addition is different as required, detects flow, fed back in PLC by addition and go by the magnetic flow meter adding pipeline.
After the process of sludge chemical characteristic completes, added to pressure filter by high-pressure spiral bar pump.Squeezing water tank adds water to pressure filter.The steps such as mud carries out squeezing in pressure filter, dewater, dry, concentrated, are finally made into dry mud, finally dry mud are transported burning disposal.In this unit, the PLC control program that pressure filter has oneself independent, carries out communication link by exchange board and the main PLC of Central Control Room, is instructed the execution of pressure filter by Central Control Room.
More than show and describe ultimate principle of the present invention, principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets is only preference of the present invention; be not used for limiting the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (3)

1. based on the sludge treating system that PLC controls, it is characterized in that: mainly comprise mud reception storehouse, diluting modification pond, storage basin, sludge filter press, wash cloth water pump;
First mud enter mud and receive storehouse, is sent to diluting modification pond and carries out dilution stirring, then rise to storage basin through spiral flood dragon; Storage basin carries out stirring to mud and prevents it from precipitating, and in diluting modification pond and storage basin, carry out modification by lime, iron trichloride to mud, the mud in storage basin adds to sludge filter press through high pressure screw pump; Sludge filter press dewaters to mud, dry, concentrated, be finally made into dry mud and transport burning;
Concentration Testing, Level Detection is had in diluting modification pond; Concentration Testing information is sent in the main PLC of Central Control Room and contrasts, and determines whether thin up; Add water and to be performed by conduit pipe pneumatically valve, after liquid level reaches predeterminated position, the main PLC of Central Control Room, to pneumavalve signal, stops thin up, opens agitator motor simultaneously;
In storage basin, control liquid level by liquid level detection device, equally Detection Information is delivered in the main PLC of Central Control Room, provides signal by the main PLC of Central Control Room, open and stir; And in this link, detect the chemical property of mud, and carry out modification by iron trichloride and lime; Addition is different as required, detects flow, fed back to by addition in the main PLC of Central Control Room and go by the magnetic flow meter adding pipeline;
After the process of sludge chemical characteristic completes, added to sludge filter press by high-pressure spiral bar pump; The steps such as squeezing water tank adds water to pressure filter, and mud carries out squeezing in sludge filter press, dewater, dry, concentrated, are finally made into dry mud; Sludge filter press has independent PLC control program, carries out communication link, instructed the execution of sludge filter press by Central Control Room by exchange board and the main PLC of Central Control Room.
2. the sludge treating system controlled based on PLC according to claim 1, is characterized in that: this sludge treating system comprises control and Non-follow control two schemes automatically; Under automatic control state, position, whole reference mark can perform by crawl, also can link and automatically perform, specifically at Central Control Room industry control hands-operation, industrial computer have technical process picture, watch-dog executing state and all kinds of warning; Under Non-follow control state, each reference mark controls separately, is independent of each other.
3. the sludge treating system controlled based on PLC according to claim 2, it is characterized in that: the equipment that control comprises: mud receives storehouse, spiral flood dragon, diluting modification pond sludge stirring device, sewage sludge storage pond whipping appts, diluting modification pond sludge lifting pump, iron trichloride dosing system, sludge filter press, the water pump that washes cloth, all kinds of automatic control pneumavalve and the frequency converter controller that motor is performed; Test set comprises: liquid level sensor, PH sensor, pressure transmitter, concentration detection sensor, magnetic flow meter, hot resistance etc.
CN201510175338.5A 2015-04-14 2015-04-14 Sludge treatment system based on PLC (programmable logic controller) control Pending CN104773942A (en)

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Application Number Priority Date Filing Date Title
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106116076A (en) * 2016-08-16 2016-11-16 中电建水环境治理技术有限公司 Polluted bed mud industrial treatment automatic control system is gushed in lake, river
CN106337389A (en) * 2016-08-16 2017-01-18 中电建水环境治理技术有限公司 On-line monitoring and intelligent identification system and method for river and lake pollution bottom sludge treatment
CN106800365A (en) * 2016-09-13 2017-06-06 绿威环保科技股份有限公司 Dosing is dehydrated abatement system
CN107253771A (en) * 2017-07-19 2017-10-17 周凌波 Submerged floating river sewage administers device
CN107344810A (en) * 2017-09-04 2017-11-14 嘉兴奥拓迈讯自动化控制技术有限公司 Fully-automatic intelligent mud extraction control system
CN108275862A (en) * 2018-03-12 2018-07-13 广州晟启能源设备有限公司 Sludge drying device control system, method and sludge drying device
CN108331299A (en) * 2018-03-21 2018-07-27 太原市第建筑工程集团有限公司 A kind of building waste water, building waste recycle device and its application method
CN108609831A (en) * 2018-06-28 2018-10-02 北京北排建设有限公司 A kind of sludge for sewage treatment plant clears control system and its control method
CN108751412A (en) * 2018-06-11 2018-11-06 苏州市易柯露环保科技有限公司 A kind of super oxidation depth cycle decrement treatment wisdom managing and control system of sludge
CN110286640A (en) * 2019-07-22 2019-09-27 上海同臣环保有限公司 A kind of deeply de- system electrical design method of sludge

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JP2010000436A (en) * 2008-06-19 2010-01-07 Ebara Engineering Service Co Ltd Method and apparatus for dehydrating organic sludge
CN101696077A (en) * 2009-10-21 2010-04-21 黑旋风工程机械开发有限公司 Method for screening and dewatering urban sludge efficiently
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CN203568961U (en) * 2013-10-31 2014-04-30 天津市联合环保工程设计有限公司 Small sludge treatment system based on intelligent logic controller
CN103992020A (en) * 2014-06-11 2014-08-20 无锡市通用机械厂有限公司 Sludge dewatering treatment system
CN204607832U (en) * 2015-04-14 2015-09-02 合肥清原自控科技有限公司 Based on the sludge treating system that PLC controls

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US20120305460A1 (en) * 2008-04-02 2012-12-06 Eitan Sharir Apparatus for waste-water filtration
JP2010000436A (en) * 2008-06-19 2010-01-07 Ebara Engineering Service Co Ltd Method and apparatus for dehydrating organic sludge
CN101696077A (en) * 2009-10-21 2010-04-21 黑旋风工程机械开发有限公司 Method for screening and dewatering urban sludge efficiently
CN202322587U (en) * 2011-12-13 2012-07-11 山东泰北环保设备股份有限公司 Sludge dewatering treatment system
CN103241918A (en) * 2012-08-07 2013-08-14 江苏绿威环保科技有限公司 Intelligent conditioning system for deep dewatering of sludge
CN203568961U (en) * 2013-10-31 2014-04-30 天津市联合环保工程设计有限公司 Small sludge treatment system based on intelligent logic controller
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CN204607832U (en) * 2015-04-14 2015-09-02 合肥清原自控科技有限公司 Based on the sludge treating system that PLC controls

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106337389A (en) * 2016-08-16 2017-01-18 中电建水环境治理技术有限公司 On-line monitoring and intelligent identification system and method for river and lake pollution bottom sludge treatment
CN106116076A (en) * 2016-08-16 2016-11-16 中电建水环境治理技术有限公司 Polluted bed mud industrial treatment automatic control system is gushed in lake, river
CN106800365A (en) * 2016-09-13 2017-06-06 绿威环保科技股份有限公司 Dosing is dehydrated abatement system
CN107253771A (en) * 2017-07-19 2017-10-17 周凌波 Submerged floating river sewage administers device
CN107344810A (en) * 2017-09-04 2017-11-14 嘉兴奥拓迈讯自动化控制技术有限公司 Fully-automatic intelligent mud extraction control system
CN108275862B (en) * 2018-03-12 2024-03-19 广州晟启能源设备有限公司 Sludge drying equipment control system and method and sludge drying equipment
CN108275862A (en) * 2018-03-12 2018-07-13 广州晟启能源设备有限公司 Sludge drying device control system, method and sludge drying device
CN108331299A (en) * 2018-03-21 2018-07-27 太原市第建筑工程集团有限公司 A kind of building waste water, building waste recycle device and its application method
CN108331299B (en) * 2018-03-21 2020-04-21 太原市第一建筑工程集团有限公司 Building wastewater and building garbage recycling device and using method thereof
CN108751412A (en) * 2018-06-11 2018-11-06 苏州市易柯露环保科技有限公司 A kind of super oxidation depth cycle decrement treatment wisdom managing and control system of sludge
CN108609831B (en) * 2018-06-28 2023-07-25 北京北排建设有限公司 Sludge clearing control system for sewage treatment plant and control method thereof
CN108609831A (en) * 2018-06-28 2018-10-02 北京北排建设有限公司 A kind of sludge for sewage treatment plant clears control system and its control method
CN110286640A (en) * 2019-07-22 2019-09-27 上海同臣环保有限公司 A kind of deeply de- system electrical design method of sludge

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Application publication date: 20150715