CN103238125B - Method for workpieces processing - Google Patents

Method for workpieces processing Download PDF

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Publication number
CN103238125B
CN103238125B CN201180040563.8A CN201180040563A CN103238125B CN 103238125 B CN103238125 B CN 103238125B CN 201180040563 A CN201180040563 A CN 201180040563A CN 103238125 B CN103238125 B CN 103238125B
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China
Prior art keywords
cutting
instrument
workpiece
blank
time
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CN201180040563.8A
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CN103238125A (en
Inventor
S·霍尔特
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Sandvik Inc
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Sandvik Inc
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/416Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control of velocity, acceleration or deceleration
    • G05B19/4163Adaptive control of feed or cutting velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/007Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
    • B23Q15/013Control or regulation of feed movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/007Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
    • B23Q15/08Control or regulation of cutting velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/007Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
    • B23Q15/12Adaptive control, i.e. adjusting itself to have a performance which is optimum according to a preassigned criterion
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/416Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control of velocity, acceleration or deceleration
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/43Speed, acceleration, deceleration control ADC
    • G05B2219/43124Adapt speed as function of material, thickness, depth, volume, width, uniform surface quality
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/45Nc applications
    • G05B2219/45136Turning, lathe
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/49Nc machine tool, till multiple
    • G05B2219/49104Chip thickness
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/49Nc machine tool, till multiple
    • G05B2219/49233Machining depth relative to surface, constant depth
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/49Nc machine tool, till multiple
    • G05B2219/49392Multipasses, segmentation of cut, paraxial cutting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T82/00Turning
    • Y10T82/10Process of turning

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Manufacturing & Machinery (AREA)
  • Human Computer Interaction (AREA)
  • Turning (AREA)
  • Milling, Broaching, Filing, Reaming, And Others (AREA)
  • Machine Tool Copy Controls (AREA)
  • Automatic Control Of Machine Tools (AREA)
  • Numerical Control (AREA)
  • Milling Processes (AREA)

Abstract

Electronic control system is programmed to control motion of the cutting tool relative to the workpiece of rotation.After the engagement of blank, instrument is controlled to follow curved path, and the predetermined cuts depth in blank is reached until the cutting surfaces of instrument.Then, instrument is controlled to follow straight/linear path, and the cutting surfaces of instrument engage in the predetermined cuts depth with blank.When instrument rolls along known curved path and starts cutting, control system changes feed rate, to control the thickness for rolling and starting the material removed during cutting in instrument, for example, broken to trigger when material starts coiled.The arc of contact that feed rate when instrument rolls and starts cutting is programmed to move between blank therein relative to the cutting surfaces and cutting tool of cutting tool changes.

Description

Method for workpieces processing
Technical field
The present invention relates to the method for workpieces processing, the method that blank is more particularly, to removed from rotational workpieces.
Background technology
Method for processing rotational workpieces (being commonly referred to as the process " rotated ") is known.However, although develop several 10 years, still there are many problems demands to solve.For example, the problem of common to conventional rotating method, is got off from work piece cut Material is easily formed sharp chip volume.This volume have scrape, grinding or otherwise make that the adjacent surface of workpiece degrades can Energy.More serious for automatic processing problems, volume may be not noticed in long period in automatic processing.Moreover, in order to So that volume is removed, such as via manual intervention, it may be necessary to interrupt cutting action.
Cutting tool abrasion are also problematic.The cutting tool of grinding produces less accurate finished product.Therefore, using Need to change cutting tool after a period of time.However, the process of the instrument of replacing is time-consuming, and processing unit (plant) can be reduced Gross production efficiency.
The present invention be mitigated or overcome one or more of above mentioned problem or with routine rotating method it is associated The problem of one or more of the other.
Summary of the invention
According to the present invention, there is provided for the method for workpieces processing, the described method comprises the following steps:Turning of work piece and control Cutting tool processed is relative to the position of workpiece, and so as to remove blank from workpiece, wherein methods described is related to cutting circulation, is cutting In circulation, cutting tool is in the first direction relative to workpiece motion s, so as to realize for the first time by and from removing base on workpiece Material, the instrument is drawn back from workpiece on the first pass through, and is then cut out instrument edge and is different from the first direction The second direction motion of (for example, opposite to the first direction or substantially opposite), to realize for the second time by and from workpiece Upper removal blank, and wherein, circulating repetition is cut, so as to cut the feature of predetermined shape from the predetermined portions of workpiece.
Replacing each direction passed through of instrument by this way reduces the possibility of blank formation volume of removal.Cause This, when compared with the rotating method of routine, significantly reduces the surface abrasion of the turning of work piece caused by chip contact Risk.Also improve the service life of cutting tool.
In an exemplary embodiment, this method is automatic that wherein control system (for example, electronic control system) is compiled Journey so as to cut circulate during control cutting tool relative to workpiece motion.
In an exemplary embodiment, this method includes the roughening operation (that is, relative with finishing operation) for workpiece, Plurality of cutting circulation is used for considerable fraction of from desired locations (for example, initial surface on the workpiece) removal on workpiece Blank.
In an exemplary embodiment, cutting tool has the first cutting surfaces and the second cutting surfaces being used alternatingly, I.e. so that the first cutting surfaces be used for for the first time by with third time by and the second cutting surfaces be used for second by with Pass through for 4th time, etc..Which greatly enhances the life-span of instrument.
In an exemplary embodiment, the first cutting surfaces and the second cutting surfaces have known curvature, for example, constant Radius.In an exemplary embodiment, the first cutting surfaces and the second cutting surfaces have identical curvature (for example, identical Constant radius).For example, this method can be related to the cutting tool with shaped form cutting surfaces (for example, with constant radius) Use, wherein Part I/arc of cutting surfaces be used for for the first time by and cutting surfaces Part II/arc (for example, It is relative with Part I) it is used to pass through for the second time.
In an exemplary embodiment, cutting tool includes at least part globulate (for example, substantially hemispherical or bigger) Cutting head, wherein the cutting surfaces have constant diameter.
In an exemplary embodiment, the first time is by being to make work with second of each instrument that all refers in The motion (the sometimes referred to as process of " moving to start to cut ") that the cutting surfaces of tool engage with blank, make the cutting surfaces of instrument Cut the motion (the sometimes referred to as process of " motion in cutting ") of the material of expectation thickness from the part of blank, and from blank Draw back the motion (sometimes referred to as " motion for terminating cutting ") of the cutting surfaces of instrument.
In an exemplary embodiment, control starts the motion of cutting so that it is being sometimes referred to as " rolling to start to cut " Process in follow curved path, such as follow the line of curvature of constant radius.Which reduce the base for reaching tool heads and workpiece Material, so as to add the life-span of instrument and reduce the risk of edge bits.
In an exemplary embodiment, control cutting movement conforms it to the cutting of straight/linear path, wherein instrument Engaged in predetermined cuts depth with blank on surface.
In an exemplary embodiment, control system is programmed for control when instrument rolling is to start cutting Removed (that is, until instrument reaches required depth of cut or the starting point with the operation of one-pass linear incision) from workpiece Material thickness.This reduce the possibility of volume generation and the temperature loading on instrument is also reduced, so as to improve work The life-span of tool.
In an exemplary embodiment, thickness is controlled (commonly referred to as " chip thickness ") to maintain it in expectation thickness model In enclosing, the possibility (if for example, the thickness of material is excessively thin) of the very volume of long length will be generated simultaneously for reducing the material removed And for reducing the possibility (if for example, the thickness of material is blocked up) of device malfunction.In an exemplary embodiment, control bits Piece thickness removes the broken of material to trigger when the material of removal initially forms volume.
In an exemplary embodiment, control system is programmed to control the feed rate during cutting operation.This Art personnel will be appreciated that term feed rate refers to that instrument is fed, that is, props up the speed of workpiece advance, be often expressed as Turn for mm/.
In an exemplary embodiment, along known when being programmed to cutting tool to be rolled in instrument to start cutting Curved path motion, feed rate is programmed to change during this period, so as in instrument along the known shaped form Path is rolled to control chip thickness when starting cutting.
In an exemplary embodiment, roll in instrument and be programmed to feed rate when starting cutting on cutter Arc of contact between the cutting surfaces and workpiece of tool and change.In an exemplary embodiment, if the second arc of contact is more than the One arc of contact, then for the first arc of contact feed rate be more than for the second arc of contact feed rate.If the 3rd engagement Arc is more than the second arc of contact, then for the 3rd arc of contact feed rate by less than for the second arc of contact feed rate (but If being that the 3rd arc of contact is less than the second arc of contact, be will be greater than for the feed rate of the 3rd arc of contact for the second arc of contact Feed rate).
In an exemplary embodiment, constant feed rate operates for linear incision.Generally, in linear cutting operation Period, constant feed rate will be optimal (relative to the type of instrument and the types of material).In most cases, most Excellent feed rate will be above rolling in instrument to start feed rate during cutting.
However, in an exemplary embodiment, the feed rate rolled in instrument during starting cutting is still (example at high speed Such as, in the range of than the motion of routine to start high twice or three times of the feed rate of cutting).
In an exemplary embodiment, cutting circulation is programmed to remove blank from the presumptive area of workpiece, wherein, for The first time of circulation is cut by the way that movement of tool is opened with (for example, in side of presumptive area) at the first position on workpiece Begin to cut, and for the subsequent by the way that movement of tool starts to cut with the second place on workpiece, wherein second of circulation It is located away from first position (for example, in opposite side of presumptive area).
Most preferably, movement of tool and first time by when position among the first position and the second place Terminate cutting.Instrument drawn back between two " starting to cut " positions allow to motion and with fast feed rate (for example, normal 100%) feed rate terminates cutting, without worrying for every time by the side of the presumptive area in direction moved along instrument Boundary.Therefore, for preferred embodiment, presumptive area is passed through by that will not cut just for the first time.But arrived in instrument Up to before the opposite side of presumptive area, instrument is retracted just.In preferred embodiments, movement of tool and pass through for the first time When distance between the first position and the second place 25% to 75% region in position (for example, first Midpoint between position and the second place) terminate cutting.This even ensure the abrasion in the appropriate section of cutting tool and Reduce total processing time.
In an exemplary embodiment, control is moved and terminates cutting and conform it to radius of curvature or the line of curvature (referred to as " move and terminate the process of cutting).This reduces the blank for reaching tool heads and alleviate workpiece and drawing back adding for place Work is hardened.
However, in other embodiments, instrument suddenly moves and terminates to cut, for example, along immediately away from workpiece Linear direction is drawn back.This can cause the step that point is formed in the exposed surface of workpiece.Correspondingly, pass through in instrument for the first time At the end of draw back the example of (for example, along be substantially orthogonal with first time by the linear incision direction of motion of period direction) suddenly Property embodiment in, control instrument second by when motion, so as to prevent or minimize in instrument insertion cutting simultaneously And the risk that volume generates when removing the material left in first time at the end of.
In an exemplary embodiment, second by when feed rate be programmed to pass through in instrument it is logical in first time For example change during the material left at the end of crossing on the arc of contact between the cutting surfaces and workpiece of cutting tool.
In an exemplary embodiment, second by when feed rate on instrument and in first time at the end of The reduction of arc of contact between the material left and increase.
The control system for processing unit (plant) is additionally provided, wherein the control system is programmed to according to of the invention above-mentioned Method described in scheme controls the cutting tool to remove from the workpiece of rotation the motion of blank.
Additionally provide according to the method described in the such scheme of the present invention to control cutting tool to be removed from the workpiece of rotation The computer program of the motion of blank.
Further provide using according to the present invention such scheme method manufacture gas turbine component, and according to The step of method described in the such scheme of the present invention, manufactures the method for gas turbine component.
Brief description of the drawings
Referring to the drawings, the preferred embodiment only provided by way of examples by claims and below is said Bright, other schemes and feature of the invention will be evident, in the accompanying drawings:
Fig. 1 to Fig. 5 for show in order to realize for the first time by or to cut to cutting tool in workpiece relative in the first direction In the schematic diagram of the embodiment of the motion of workpiece;
Fig. 6 to Figure 10 is similar to Fig. 1 to Fig. 5, but shows and cut to realize back through or cut in workpiece The motion of instrument (substantially opposite to the direction shown in Fig. 5 with Fig. 1) in a second direction;
Figure 11 is to show how Fig. 1 to Figure 10 cutting circulation is used to progressively remove blank from the predetermined portions of workpiece Schematic diagram;
Figure 12 to Figure 19 is to show to roll arc of contact during starting cutting between cutting tool and workpiece in cutting tool Change schematic diagram;
Figure 20 is the schematic diagram for the motion for showing linear path of the cutting tool along predetermined cuts depth;
Figure 21 is to show cutting tool is drawn back from workpiece at the end of in first time schematic diagram;And
Figure 22 to Figure 26 be show cutting tool carry out the second of predetermined cuts depth by when cutting tool and The schematic diagram of the change of arc of contact between workpiece.
Detailed description of the invention
In order to illustrate the purpose of the improved method of workpieces processing especially rotating operation, there is provided Fig. 1 to Figure 11.
In general, workpiece 10 rotates and cutting tool 12 is moved and is in contact with rotational workpieces 10, so as to from described The cutting blank of workpiece 10, for example, to form recess, groove or other forming sections in the workpiece 10.
Following article is detailed further, and this method is related to cutting circulation, i.e. instrument 12 is in the first direction relative to workpiece The 10 motions first time " passing through " of cutting tool (be referred to as), so that the cutting head 20 of cutting tool 12 cuts the from workpiece 10 A part of blank.Instrument 12 then moves (second " passing through " being referred to as cutting tool) relative to workpiece 10 in a second direction, So as to cut Part II blank from workpiece.Circulation is repeated as desired for, to cause such as gradually leading to by cutting tool 12 Cross and progressively remove blank from workpiece 10.
In an exemplary embodiment, method is used for roughening operation (that is, relative with finishing operation), for from workpiece 10 Desired site (for example, initial surface on workpiece 10) remove considerable fraction of blank 14, as shown in Figure 11.
This method is automation, and wherein electronic control system is programmed to control the cutting tool 12 during circulation is cut Relative to the motion of workpiece 10, so as to which predetermined characteristic or forming section is made in the predetermined locations in workpiece 10.
Fig. 1 to Fig. 5 illustrates the embodiment that instrument 12 passes through relative to the first time of workpiece 10.
In Fig. 1, instrument 12 is static and warm-up is to engage blank (referring to Fig. 2).In this embodiment, this first Move the axial direction () generally along the rotation axis relative to workpiece as shown in Fig. 1 to Fig. 5 upwards.In the He of instrument 12 During the initial engagement of workpiece 10, instrument 12 is controlled in the sometimes referred to as process of " rolling to start to cut " in cutting head 20 follow curved path when cutting in blank (referring to Fig. 3).Then, instrument 12 laterally moves, to cause in instrument 12 (referring to Fig. 5) before drawing back from blank and (sometimes referred to as " move and terminate cutting "), part of the cutting head 20 along blank is carried out Cut (referring to Fig. 4), sometimes referred to as the process of " motion in cutting ".
Fig. 6 to Figure 10 examples go out instrument 12 relative to workpiece 10 second by or " reverse " pass through.Initially, first It is secondary at the end of from workpiece 10 draw back after instrument 12 it is static (referring to Fig. 6), then with for the first time in the same way But start cutting (referring to Fig. 7) along being moved with first time by opposite direction.Therefore, instrument 12 is rolled to start to cut (Fig. 8), (Fig. 9) is then laterally moved to carry out another cutting along the part of blank before instrument is drawn back from workpiece (referring to Figure 10).
As can be seen that for the second time by being carried out along with the direction in opposite direction or substantially opposite that first time passes through 's.Each alternating by direction of instrument 12 significantly decreases the possibility of volume generation (commonly referred to as " winding ").Therefore, During with compared with the rotating technique of routine, the surface of the workpiece 10 rotated caused by chip contact is considerably reduced The risk of abrasion.
Can be seen that motion of the instrument 12 in cutting from Fig. 3 and Fig. 4 or Fig. 8 and Fig. 9 comparison is linear (example Such as, cutting head 20 follows straight path).In an exemplary embodiment, motion of the instrument 12 in cutting is in high feedback Send speed, such as the 100% of optimum feed speed.
Instrument it is each by eliminating predetermined depth of cut from blank.In the embodiment shown in the drawing, pass through every time Realize identical depth of cut.In other embodiments, for the second time by that can be controlled to cut to for the first time leading to Cross different depth (for example, bigger depth) (etc.).However, in each embodiment, it is expected to follow using repeatedly cutting Feature is made in ring, wherein every time by removing the thin sector of material from blank, so that feature is progressively formed (for example, as schemed Shown in 11).This reduce implement load.
In the embodiment shown in the drawing, cutting head 20 has the first cutting surfaces 16 and the second cutting surfaces 18, and it replaces Ground use, i.e. make the first cutting surfaces 16 be used for for the first time by with third time by and be used for the second cutting surfaces 18 Second by with the 4th offer, etc..The life-span of instrument is greatly improved in this.
In the embodiment shown in the drawing, the cutting head 20 of cutting tool 12 is fillet, and shows identical constant half First cutting surfaces 16 and the second cutting surfaces 18 in footpath.Especially, there is cutting tool 12 the curved of constant radius to cut Cut surface 16,18, wherein Part I/arc of cutting surfaces 16,18 is used for for the first time by and Part II/arc (example Such as, it is relative with Part I) it is used to pass through for the second time.In this embodiment, instrument 12 has approximately hemispheric cutting head 20。
From Fig. 1 to Fig. 5 and Fig. 6 to Figure 10 comparison can be seen that for cutting circulation first time pass through instrument 12 Motion and (for example, in side of presumptive area 14) starts to cut at the first position of workpiece 10, and for cutting circulate Subsequently through instrument 12 moves and starts to cut in the second place of workpiece 10, and the second place is away from first position (for example, in opposite side of presumptive area 14).
Advantageously, instrument 12 move and first time by when position among the first position and the second place (for example, the position in 25% to 75% region of distance between the first position and the second position, such as first position Midpoint between the second place) terminate cutting.The drawing back between two " starting to cut " positions of instrument 12 allows to Make motion and terminate to cut with fast feed rate (for example, 100% of normal feed rate), without worrying in each pass Along the border of the presumptive area 14 in the direction of movement of tool.So, for preferred embodiment, for the first time by will not be lucky Cut and pass through presumptive area 14.But before the opposite side that instrument 12 reaches presumptive area 14, instrument 12 is in its first time By when retract just.
The motion that instrument 12 terminates cutting can be at moving than instrument 12 with feed rate (example high during starting cutting Such as, optimum feed speed 100%).Which reduce total processing time.
Advantageously, control system can be programmed so as to be formed with workpiece by instrument for first time and engage and be controlled System with its motion and start cutting when follow restriction curved path (such as, it then follows known radius).Therefore, instrument Cutting surfaces 16 are programmed to follow controlled path, until cutting surfaces 16 reach the expectation depth of cut in presumptive area 14 (that is, being ready for linear incision operation).Then, cutting tool 12 is controlled to follow the (" cutting of straight/linear path In "), the cutting surfaces 16 of wherein instrument engage with blank and along the predetermined cuts Depth Motions.
Advantageously, (that is, until instrument reaches when control system can be programmed to be used to roll in instrument 12 to start cutting It is required that depth of cut or with one-pass linear incision operation starting point) control from workpiece 10 remove material thickness, So as to reduce the temperature loading on the possibility of volume generation and reduction instrument (so as to further improve the life-span of instrument).
In an exemplary embodiment, the thickness of the material cut from workpiece 10 (commonly referred to as " chip thickness ") is controlled To be maintained in the range of expectation thickness, so as to reduce the possibility (if for example, thickness is excessively thin) of volume generation and reduce instrument The possibility (if for example, thickness is blocked up) of failure.For special material, the envelope between " excessively thin " and " blocked up " can be as small as 0.05mm.It will be appreciated that this control can not be realized artificially.For special material, the material in removal can be selected Trigger the broken chip thickness of the material removed when initially forming volume.
In exemplary embodiment, control system is programmed to control the feed rate during cutting circulation, so as to Control chip thickness.In exemplary embodiment, cutting tool 12 is programmed in instrument 12 and rolled to be abided by when starting cutting Known curved path (for example, as it is known that radius) is followed, feed rate is programmed to change during this period, so as on instrument edge The known curved path to roll and start to control chip thickness during cutting.
More particularly, the feed rate when instrument 12 rolls and starts cutting can be programmed on cutting tool 12 Arc of contact change between cutting surfaces 16,18 and workpiece 10.
Exemplary method is explained in more detail now with reference to Figure 12 to Figure 26.
It is each by controlling the edge of cutting tool 12 with control system (being only shown in fig. 12 at 22) in cutting circulation The motion in the direction of workpiece 10 and start engaged so that cutting head 20 and blank are formed.Then, instrument 12 is transported relative to workpiece It is dynamic, so that cutting head 20 is cut in blank.More particularly, after the initial engagement of blank, the motion of instrument 12 is controlled System starts to cut to roll, and wherein cutting head 20 follows predetermined curved path so as to cut in blank.Cutting head 20 Curved path is followed, until it reaches the precalculated position of predetermined cuts depth.Then, cutting head 20 is controlled to cutting First 20 drawn back from workpiece 10 before instrument 12 cutting surfaces in the state of the predetermined cuts depth engages with blank Moved along linear direction.
In Figure 12 into Figure 26, the line of curvature 24 of solid line represents that control system 22 is programmed and being cut according to of the invention Cut in circulation using the manufactured surface in the workpiece 10 of cutting tool 12, and the line of curvature 26 of dotted line represent cutting tool 12 by Programming is to cut to the exposed surface on workpiece therein, for example, due to staying in and cutting in the foregoing cutting circulation according to part Cut the curved surface behind instrument 12.
For the ease of diagram, the part of the cutting head 20 of cutting tool 12 is illustrate only into Figure 26 in Figure 12.Particularly Ground, the part of each sector for all illustrating cutting head 20 in Figure 12 to Figure 26, for example, by between cutting head 20 and workpiece 10 Arc of contact 28 limit.As can be seen that the length of arc of contact 28 is depended in instrument 12 relative to work in from Figure 12 to Figure 26 The position of instrument 12 in the cutting movement of part 10.
Figure 12 show with the initial engagement of workpiece 10 point at or and then after the initial engagement point with workpiece 10 The position of (that is, when the setting in motion of instrument 12 is to cut so as to generate planning surface 24) instrument 12.Cutting head 20 has constant The shaped form cutting surfaces of radius, and the arc of contact 28 between cutting surfaces and workpiece prolongs from the tangent contact points with workpiece 10 Reach the last meshing point with exposed surface 26.
It can be observed from fig. 13 that instrument 12 has been further scrolled through to cut, and arc of contact 28 (that is, instrument and phase Circumferential distance between the point that the tangent contact points and instrument and exposed surface 26 on prestige surface 24 converge) increase.In Figure 14 In, instrument 12 has rolled to cut further, and the length of arc of contact 28 further increases.This is in Figure 15 to figure Continue in 18.However, after instrument 12 has been moved approximately along its predetermined curve shape path and (rolled to cut), arc of contact can Start its linear movement (for example, as shown in figure 20) in predetermined cuts depth and final as instrument reaches predetermined position Start to reduce (for example, as shown in Figure 19).
Feed rate (that is, when the length of arc of contact 28 is zero) is high before instrument 12 engages with workpiece 10, for example, right Applied in some in the region that 0.6mm/ turns.However, control system 22 is programmed to that planning surface 24 is made in its motion When feed rate of the adjustment on the arc of contact 28 between instrument 12 and workpiece 10.
In general, feed rate reduces as arc of contact increases.Therefore, in exemplary embodiment, if Second arc of contact is more than the first arc of contact, then the feed rate for the first arc of contact is more than the feeding speed for the second arc of contact Degree.For Figure 12 to Figure 18, feed rate is programmed to reduce during movement of tool, because it is known that be arc of contact 34 length Degree increases during the specific part in predetermined curve shape path.However, for Figure 19 and Figure 20, feed rate is programmed to increase Add, because it is known that be that this of the part of the instrument along path 30 moves and reduce the length for causing arc of contact.
By controlling feed rate by this way, it can control and be gone when instrument 12 rolls and starts cutting from workpiece 10 The thickness of the material removed, reduce the possibility of volume generation and reduce the temperature loading on instrument (so as to further improve The life-span of instrument).For special material, the bag between " excessively thin " (obtaining lasting volume) and " blocked up " (so that device malfunction) Network can be as small as 0.05mm.It will be appreciated that this complicated control can not be by manually realizing.
As described above, during the linear incision motion of instrument 12, (that is, cutting head 20 it is expected cutting in exposed surface 26 Straight line portion of the depth along instrument 10 is advanced) feed rate can be set to for the machine and used material Optimal level for type.Feed rate when this generally starts to cut than rolling in instrument 12 is much higher.
Then, instrument 12 is drawn back in first time at the end of from workpiece.In exemplary embodiment, instrument is unexpected Ground moves and terminates cutting, for example, along the linear direction away from workpiece immediately (with rolling and to terminate cutting opposite) draw back.Figure 21 Show following examples:Wherein, in first time by period, instrument along with the direction of linear motion in cutting substantially just Draw back in the direction of friendship.This to leave transitional region 30 between exposed surface 26 and planning surface 24.In this embodiment In, then control second by when terminate the motion of cutting, stayed so as to reduce in instrument close to for the first time at the end of The risk of volume generation in material 30 below.Especially, second by when feed rate be programmed to pass through in instrument During the material to be waited behind in first time at the end of change (for example, with instrument roll start cutting when it is described Mode similar mode), the possibility of generation is being rolled up at the end of for the second time so as to control chip thickness and reduce.This meaning Taste, second by when feed rate can be programmed to increase with the reduction of the arc of contact between instrument and material 30 Add.Figure 22 shows motion of the cutting tool 12 along linear direction (as shown to the right) when cutting tool 12 is close to region 30. By Figure 22 to the comparison between Figure 25, the arc of contact between cutting head 20 and region 30 enters one with cutting tool 12 Step linear movement and reduce, until all regions be removed (referring to Figure 26), after this point instrument can draw back (for example, The direction that direction of linear motion along in being cut with second by period is substantially orthogonal).
Moreover, control make it that chip thickness is controllable relative to the feed rate of the change of arc of contact, volume generation is reduced Possibility.It will be appreciated that this complicated control can not be by manually realizing.
It has been found that the implementation of the present invention significantly reduces the generation of chip volume, so as to reduce in the rotating operation phase Between need for manual intervention and improve gross efficiency and improve the service life of instrument.
Approach described herein be particularly suitable for use in superalloy and such as titanium material processing, for example, combustion The manufacture of the part (for example, the wheel disc of gas turbine, sleeve pipe, ring etc.) of gas-turbine.

Claims (24)

1. the method for removing blank from rotational workpieces, the described method comprises the following steps:Turning of work piece and control cutting Instrument is relative to the position of the workpiece, and so as to remove blank from the workpiece, wherein electronic control system controls the cutting Instrument relative to the workpiece motion, so as to cut predetermined position of the predetermined characteristic to the workpiece, wherein the control System operatio surface trimming is circulated, and cutting tool is transported relative to the workpiece in the first direction described in surface trimming circulation It is dynamic, blank is removed by and from the workpiece for the first time so as to realize, the instrument passes through afterwards from institute in the first time Workpiece is stated to draw back, and then the cutting tool moves in a second direction, and the second direction is different from the first direction, Blank is removed by and from the workpiece to realize second, and wherein, the control system repeats the surface trimming Circulation, so as to utilize a series of alternately through progressively cutting the predetermined characteristic to the workpiece of the cutting tool The predetermined locations, wherein, the cutting tool has the first cutting surfaces and the second cutting surfaces, and it is in cutting circulates Alternately use so that first cutting surfaces be used for the instrument relative to the workpiece first time by and it is described Second cutting surfaces are used for the instrument passing through for the second time relative to the workpiece;Wherein in skiver of the engagement with workpiece After tool, the movement of instrument is controlled to roll follows the path of bending until the cutting surface of instrument reaches into cutting, wherein instrument Desired depth into workpiece.
2. according to the method for claim 1, wherein, the first time of the cutting tool with described second by leading to Each all refer to move as follows in crossing:Direction of the instrument along the workpiece is moved, so that the cutting table of the instrument Face forms with the blank and engaged;The pre- depthkeeping of the exposed surface away from the blank is in the cutting surfaces of the instrument In the state of at degree, the motion of part of the instrument along the workpiece, so as to from the part of the work piece cut blank;With And motion of the instrument away from the workpiece, so that the cutting surfaces of shown instrument are drawn back from the blank, and Wherein, the predetermined cuts depth in the instrument reaches the blank, subsequent instrument are controlled to follow straight/linear road Footpath, the cutting surfaces of the instrument engage in the predetermined cuts depth with the blank.
3. according to the method for claim 1, wherein, the control system is programmed to be used to roll and open in the instrument The thickness for the material that control removes from workpiece when beginning to cut, so as to be maintained in the range of expectation thickness.
4. according to the method for claim 1, wherein, chip thickness is controlled to draw when the material of removal initially forms volume The material for sending out removal described it is broken.
5. method according to any one of claim 1 to 4, wherein, the control system is programmed in the instrument Roll and start cutting when control motion of the instrument along known curved path, and change feed rate so as to Instrument rolls along the known curved path and controls chip thickness when starting cutting.
6. according to the method for claim 5, wherein, the feed rate when the instrument rolls and starts cutting is programmed The arc of contact moved to the cutting surfaces on the cutting tool and the cutting tool between blank therein changes.
7. according to the method for claim 5, wherein, the feed rate reduces relative to the increased increase of arc of contact.
8. the method according to claim 6 or 7, wherein, if the second arc of contact is more than the first arc of contact, for described The feed rate of first arc of contact is more than the feed rate for second arc of contact.
9. the method according to claim 11, wherein, if the 3rd arc of contact is more than second arc of contact, for institute The feed rate of the 3rd arc of contact is stated less than the feed rate for second arc of contact, and wherein, if the described 3rd Arc of contact is less than second arc of contact, then is more than for the feed rate of the 3rd arc of contact for second arc of contact Feed rate.
10. the method according to claim 6 or 7, wherein, the first time by when the cutting tool rolled And it is constant to start the feed rate after cutting at least before motion terminates cutting.
11. method according to any one of claim 1 to 4, wherein, in the first time at the end of, the work Tool suddenly moves and terminates to cut.
12. according to the method for claim 11, wherein, the instrument is suddenly taken out in the first time at the end of Return, instrument starts to cut for second by rolling, is then controlled to along the linear movement passed through with the first time Linear direction motion in opposite direction, and wherein, pass through in the instrument and waited behind in the first time at the end of Blank when, feed rate change.
13. according to the method for claim 12, wherein, feed rate is programmed to the cutting surfaces relative to cutting tool And the arc of contact change between the material that the first time waits behind at the end of.
14. according to the method for claim 13, wherein, the movement of tool and described second by when terminate to cut Feed rate when cutting is increased with instrument and from first time by the reduction of the arc of contact between the material that leaves.
15. the method according to claim 11, wherein, after the material left in first time at the end of removes, work Tool suddenly moves and terminates to cut.
16. according to the method for claim 1, wherein, first cutting surfaces and second cutting surfaces have perseverance Fixed diameter.
17. method according to any one of claim 1 to 4, wherein, the cutting tool includes at least partially spherical Cutting head.
18. method according to any one of claim 1 to 4, wherein, the cutting tool has the cutting of known curvature Surface, and wherein, Part I/arcs of cutting surfaces are used for first time of the cutting circulation by and cutting Part II/the arc on surface is used for described the passing through for the second time of the cutting circulation.
19. method according to any one of claim 1 to 4, wherein, the cutting circulation is programmed to from the workpiece Presumptive area remove blank, wherein, for it is described cutting circulation first time by the movement of tool to the workpiece First position at, and start for the circulation subsequently through, movement of tool in the second place of the workpiece Cutting, wherein the second place is away from the first position.
20. according to the method for claim 19, wherein, the movement of tool and the first time by when described the Terminate to cut in position among one position and the second place.
21. method according to any one of claim 1 to 4, wherein, methods described is included for the coarse of the workpiece Change operation, plurality of cutting circulation is used to remove considerable fraction of blank from the predetermined position of workpiece.
22. for the control system of processing unit (plant), wherein the control system is programmed to, through according in claim 1 to 21 Method described in any one controls the cutting tool to remove from the workpiece of rotation the motion of blank.
23. the method for removing blank from rotational workpieces, the described method comprises the following steps:Turning of work piece and control cutting Instrument is relative to the position of the workpiece, and so as to remove blank from the workpiece, wherein electronic control system controls the cutting Instrument relative to the workpiece motion, so as to cut predetermined position of the predetermined characteristic to the workpiece, wherein the control System operatio surface trimming is circulated, and cutting tool is transported relative to the workpiece in the first direction described in surface trimming circulation It is dynamic, blank is removed by and from the workpiece for the first time so as to realize, the instrument passes through afterwards from institute in the first time Workpiece is stated to draw back, and then the cutting tool moves in a second direction, and the second direction is different from the first direction, To realize that second removes blank by and using a series of alternatings of the cutting tool from the workpiece, and wherein, The first time of the cutting tool in described second by each all referring to move as follows:The instrument edge The direction motion of the workpiece, is engaged so that the cutting surfaces of the instrument are formed with the blank;In the institute of the instrument State in the state of cutting surfaces are at the desired depth of the exposed surface away from the blank, the instrument is along the workpiece Partial motion, so as to from the part of the work piece cut blank;And motion of the instrument away from the workpiece, so that The cutting surfaces of shown instrument are drawn back from the blank, and wherein, are controlled in the engagement that the blank of the instrument moves After system starts cutting to move, wherein the instrument follows curved path until the cutting surfaces of the instrument arrive Up to the predetermined cuts depth in the blank, and then instrument is controlled to follow straight/linear path, the instrument The cutting surfaces engage in the predetermined cuts depth with the blank;Wherein, the control system is programmed in institute State instrument to roll and start to control motion of the instrument along known curved path during cutting, and feed rate is relative Reduce in the increased increase of the arc of contact, start to cut so as to roll along the known curved path in instrument When control chip thickness, wherein, the cutting tool has the first cutting surfaces and the second cutting surfaces, its cutting circulate in Alternately use so that first cutting surfaces be used for the instrument relative to the workpiece first time by and it is described Second cutting surfaces are used for the instrument passing through for the second time relative to the workpiece.
24. removing the method for blank from rotational workpieces, the described method comprises the following steps:Turning of work piece and control cutting tool Relative to the position of the workpiece, so as to remove blank from the workpiece, wherein methods described is related to pre-programmed cutting circulation, Cutting tool described in pre-programmed cutting circulation is relative to the workpiece motion s, so as to engage the workpiece and from the workpiece Blank is removed, then the cutting tool is drawn back from the workpiece, wherein the instrument is controlled to along predetermined curve shape road Footpath rolls and starts cutting and reach desired depth in workpiece until the cutting surface of instrument, and in instrument along the curve Feed rate when shape path rolls and starts cutting is transported relative to the cutting surfaces of the cutting tool and the cutting tool The arc of contact change between blank therein is moved, wherein, the cutting tool has the first cutting surfaces and the second cutting table Face, it is alternately used in cutting circulates, so that first cutting surfaces are used for the instrument relative to the workpiece For the first time by and second cutting surfaces be used for the instrument passing through for the second time relative to the workpiece.
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