CN103231527B - Preparation method of surface-foaming super-hydrophobic surface - Google Patents

Preparation method of surface-foaming super-hydrophobic surface Download PDF

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CN103231527B
CN103231527B CN201310071988.6A CN201310071988A CN103231527B CN 103231527 B CN103231527 B CN 103231527B CN 201310071988 A CN201310071988 A CN 201310071988A CN 103231527 B CN103231527 B CN 103231527B
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polypropylene
film
impact resistant
resistant polystyrene
density polyethylene
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CN103231527A (en
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张振秀
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CHANGZHOU HAICHUAN ZHUOYUE SEAL MATERIAL Co Ltd
Qingdao University of Science and Technology
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Changzhou Hok Seal Material Co ltd
Qingdao University of Science and Technology
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Abstract

The invention relates to a preparation method of a surface-foaming super-hydrophobic surface. Preparation method comprises the following steps of 1, mixture preparation, 2, mixing, 3, tabletting, 4, film pressing, 5, stack-up film pressing, 6, interlayer peeling, and 7, measurement of contact angles and roll angles of a super-hydrophobic surface. The preparation method adopts a simple foaming process to realize preparation of linear low-density polyethylene, polypropylene and impact-resistant polystyrene super-hydrophobic films. The preparation method can be combined with a polymer rolling technology and is used for large-scale low-cost production of various polymer super-hydrophobic films.

Description

A kind of preparation method of surface blister super hydrophobic surface
Technical field
The present invention relates to a kind of preparation method of surface blister super hydrophobic surface.
Background technology
Super hydrophobic surface is with a wide range of applications, and has become the focus of investigation of materials in recent years, has developed numerous different raw materials and process.By model analysis, more deep understanding be there has also been for the relation between surface microstructure and contact angle, delayed, wet face state, provide certain theoretical direction for preparation has special surface wellability material.
But the practical application of super hydrophobic surface also fails to popularize, and many problems are also urgently to be resolved hurrily.
First, simple economy, eco-friendly preparation method have to be developed.All relate to by low-surface energy substance costly in the preparation process of most of super hydrophobic surfaces of existing report, as compound that is fluorine-containing or silane reduces the surface energy on surface, and many methods relate to specific equipment, exacting terms and longer cycle, are difficult to use in the preparation of large area super hydrophobic surface.
Secondly, consider from practical application angle, intensity and the persistence of existing super hydrophobic surface are poor, and this surface is restricted in the application of many occasions.Surface micro-structural also because of bad mechanical strength easily by outside destroy, cause the forfeiture of super-hydrophobicity; In some occasions or Long-Time Service, surface also may be polluted by oily matter in addition, and hydrophobicity is deteriorated.Exploitation has the recoverable super hydrophobic surface of surface micro-structure and realizes the preferred plan that super two hydrophobic function (not only hydrophobic but also oleophobic) may be solution actual application problem.
In addition, consider from theory analysis angle, for the geometrical morphology of surface micro-structure, size and surface wettability, especially need with the delayed quantitative study contacted directly deeply.
Finally, the application of super hydrophobic surface need to expand, especially in biological field.It will be all the content being worth studying that super hydrophobic surface has bioactivator such as the interaction between the growth of cell, albumen etc. and surface etc.
Summary of the invention
The technical problem to be solved in the present invention is: based on the problems referred to above, the invention provides a kind of preparation method of surface blister super hydrophobic surface.
The present invention solves the technical scheme that its technical problem adopts: a kind of preparation method of surface blister super hydrophobic surface, and concrete steps are as follows:
A, preparating mixture: by LLDPE and azodicarbonamide foaming agent by ratio of component (87 ~ 98%): (2 ~ 13%) are hybridly prepared into LLDPE mixture, or by polypropylene and azodicarbonamide foaming agent by ratio of component (87 ~ 98%): (2 ~ 13%) are hybridly prepared into polypropylene miser, or by impact resistant polystyrene and azodicarbonamide foaming agent by ratio of component (87 ~ 98%): (2 ~ 13%) are hybridly prepared into impact resistant polystyrene mixture;
B, mixing: the LLDPE mixture prepared in a or polypropylene miser or mixed impact resistant polystyrene mixture to be smelt LLDPE sample or polypropylene specimen or impact resistant polystyrene sample with Haake torque rheometer, melting temperature is 150 ~ 165 DEG C, mixing time is 5 ~ 8min, and rotor speed is 60 ~ 70r/min;
C, compressing tablet: the LLDPE sample be smelt in b or polypropylene specimen or impact resistant polystyrene sample are placed on and opening rubber mixing machine are pressed into LLDPE compressing tablet or polypropylene compressing tablet or impact resistant polystyrene compressing tablet;
D, press mold: adjustment mold thickness is 0.5 ~ 1.5mm, molding temperature is 170 ~ 175 DEG C, and the LLDPE compressing tablet in c or polypropylene compressing tablet or impact resistant polystyrene compressing tablet are pressed into linear low-density polyethylene film or polypropylene film or impact resistant polystyrene film by vulcanizing press;
E, stacked press mold: regulate mould molding temperature to be 180 ~ 200 DEG C, preheating time is 1 ~ 5min, dwell time is 110 ~ 130s, with vulcanizing press by linear low-density polyethylene film with the polypropylene film not adding blowing agent is stacked be embossed in together with, or with vulcanizing press by polypropylene film with the linear low-density polyethylene film not adding blowing agent is stacked be embossed in together with, or with vulcanizing press by impact resistant polystyrene film and together with not adding that the polystyrene film of blowing agent is folded and being embossed in;
F, splitting: with pliers, the linear low-density polyethylene film be embossed in e together and the polypropylene film not adding blowing agent are peeled off, obtain the super hydrophobic surface with leachy linear low-density polyethylene film; Or with pliers, the polypropylene film be embossed in e together and the linear low-density polyethylene film not adding blowing agent are peeled off, obtain the super hydrophobic surface with leachy polypropylene film; Or with pliers, the impact resistant polystyrene film be embossed in e together and the polystyrene film not adding blowing agent are peeled off, obtain the super hydrophobic surface with leachy impact resistant polystyrene film;
Contact angle, the roll angle of g, measurement super hydrophobic surface: ratio of component (90 ~ 95%): the contact angle ﹥ of the LLDPE super hydrophobic surface of (5 ~ 10%) 150 °, its roll angle ﹤ 10 °; Ratio of component (90 ~ 95%): the contact angle ﹥ on the polypropylene super-hydrophobic surface of (5 ~ 10%) 150 °, its roll angle ﹤ 10 °; Ratio of component (92.5 ~ 95%): the contact angle ﹥ of the impact resistant polystyrene super hydrophobic surface of (5 ~ 7.5%) 150 °, its roll angle ﹤ 10 °.
The invention has the beneficial effects as follows: adopt simple foaming method, LLDPE, polypropylene and impact resistant polystyrene based superhydrophobic thin films are prepared, the method can combine with the calendering technology of polymer, extensive, the various polymer super-hydrophobic film of low-cost production.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described.
Fig. 1 is the scanning electron microscope diagram sheet on the linear low-density polyethylene film surface of ratio of component 39g:1g;
Fig. 2 is the scanning electron microscope diagram sheet on the linear low-density polyethylene film surface of ratio of component 38g:2g;
Fig. 3 is the scanning electron microscope diagram sheet on the linear low-density polyethylene film surface of ratio of component 37g:3g;
Fig. 4 is the scanning electron microscope diagram sheet on the linear low-density polyethylene film surface of ratio of component 36g:4g;
Fig. 5 is the scanning electron microscope diagram sheet on the linear low-density polyethylene film surface of ratio of component 35g:5g;
Fig. 6 is the video interception one of water droplet at the linear low-density polyethylene film surface scrolls tilted;
Fig. 7 is the video interception two of water droplet at the linear low-density polyethylene film surface scrolls tilted;
Fig. 8 is the scanning electron microscope diagram sheet on the polypropylene film surface of ratio of component 39g:1g;
Fig. 9 is the scanning electron microscope diagram sheet on the polypropylene film surface of ratio of component 38g:2g;
Figure 10 is the scanning electron microscope diagram sheet on the polypropylene film surface of ratio of component 37g:3g;
Figure 11 is the scanning electron microscope diagram sheet on the polypropylene film surface of ratio of component 36g:4g;
Figure 12 is the scanning electron microscope diagram sheet on the polypropylene film surface of ratio of component 35g:5g;
Figure 13 is the video interception one of water droplet at the polypropylene film surface scrolls tilted;
Figure 14 is the video interception two of water droplet at the polypropylene film surface scrolls tilted;
Figure 15 is the scanning electron microscope diagram sheet of the impact resistant polystyrene film surface of ratio of component 39g:1g;
Figure 16 is the scanning electron microscope diagram sheet of the impact resistant polystyrene film surface of ratio of component 38g:2g;
Figure 17 is the scanning electron microscope diagram sheet of the impact resistant polystyrene film surface of ratio of component 37g:3g;
Figure 18 is the scanning electron microscope diagram sheet of the impact resistant polystyrene film surface of ratio of component 36g:4g;
Figure 19 is the scanning electron microscope diagram sheet of the impact resistant polystyrene film surface of ratio of component 35g:5g;
Figure 20 is the video interception one that water droplet rolls at the impact resistant polystyrene film surface tilted;
Figure 21 is the video interception two that water droplet rolls at the impact resistant polystyrene film surface tilted.
Detailed description of the invention
The invention will be further described in conjunction with specific embodiments now, and following examples are intended to the present invention instead of limitation of the invention further are described.
Embodiment 1:
By amount of the mixture 40g, LLDPE and azodicarbonamide foaming agent are made into mixture by ratio of component 39g:1g or 38g:2g or 37g:3g or 36g:4g or 35g:5g, mixing with LH60 Haake torque rheometer, melting temperature 150 DEG C, mixing time 6min, rotor speed 60r/min; The sample mixed is placed on opening rubber mixing machine and is pressed into LLDPE compressing tablet; With vulcanizing press, LLDPE compressing tablet is molded into linear low-density polyethylene film, mold thickness is 1mm, molding temperature 170 DEG C; By linear low-density polyethylene film and the stacked press mold of polypropylene film vulcanizing press not adding blowing agent, molding temperature 190 DEG C, preheating time 3min, dwell time 120s; After cooling, the linear low-density polyethylene film be embossed in together and the polypropylene film pliers not adding blowing agent are peeled off, the leachy LLDPE super hydrophobic surface of acquisition band, carries out electron-microscope scanning to linear low-density polyethylene film and contact angle, roll angle are measured.
Ratio of component is that the linear low-density polyethylene film surface cells of 39g:1g is relatively little and sparse, and contact angle is 148.5 °, as Fig. 1 shows.
Ratio of component is that the linear low-density polyethylene film surface cells density of 38g:2g is large, and surperficial microtriche thorn is many, and contact angle is 151 °, as Fig. 2 shows.
Ratio of component is that the linear low-density polyethylene film surface cells density of 37g:3g is large, and surperficial microtriche thorn is many, and contact angle is 151 °, as Fig. 3 shows.
Ratio of component is that the linear low-density polyethylene film surface cells density of 36g:4g is large, and surperficial microtriche thorn is many, and contact angle is 150 °, as Fig. 4 shows.
Ratio of component is that the linear low-density polyethylene film surface cells diameter of 35g:5g becomes large, and adjacent cell collapse is fused into large abscess, and microtriche thorn reduces, and contact angle is 130 °, as Fig. 5 shows.
As fully visible, when adding azodicarbonamide foaming agent 1g, linear low-density polyethylene film surface cells is relatively little and sparse, and contact angle is 148.5 °, does not reach super-hydrophobic; When adding azodicarbonamide foaming agent content at 2 ~ 4g, along with the increase of azodicarbonamide foaming agent foaming agents content, cell density increases, and surperficial microtriche thorn increases, and contact angle ﹥ 150 °, has good super-hydrophobicity; When adding azodicarbonamide foaming agent content and increasing to 5g, cell diameter becomes large, and adjacent cell collapse is fused into large abscess, and microtriche thorn reduces, and contact angle is reduced to 130 °, loses ultra-hydrophobicity.
Be that the linear low-density polyethylene film of 38g:2g or 37g:3g or 36g:4g tilts 7 ° by ratio of component, by the process that camera shooting water droplet tumbles at film surface, as Fig. 6 ~ 7 show, as long as tilt, very little angle water droplet will tumble from surface, the roll angle ﹤ that linear low-density polyethylene film presents 10 °, linear low-density polyethylene film has good ultra-hydrophobicity.
Embodiment 2:
By amount of the mixture 40g, polypropylene and azodicarbonamide foaming agent are made into mixture by ratio of component 39g:1g or 38g:2g or 37g:3g or 36g:4g or 35g:5g, mixing with LH60 Haake torque rheometer, melting temperature 165 DEG C, mixing time 6min, rotor speed 60r/min; The sample mixed is placed on opening rubber mixing machine and is pressed into polypropylene compressing tablet; With vulcanizing press, polypropylene compressing tablet is molded into polypropylene film, mold thickness is 1mm, molding temperature 175 DEG C; By polypropylene film and the stacked press mold of linear low-density polyethylene film vulcanizing press not adding blowing agent, molding temperature 190 DEG C, preheating time 3min, dwell time 120s; The polypropylene film be embossed in together and the linear low-density polyethylene film pliers not adding blowing agent are peeled off after cooling, the leachy polypropylene super-hydrophobic surface of acquisition band, carries out electron-microscope scanning to polypropylene film and contact angle, roll angle are measured.
Ratio of component is that the polypropylene film surface cells of 39g:1g is relatively little and sparse, and contact angle is 145.5 °, as Fig. 8 shows.
Ratio of component is that the polypropylene film surface cells density of 38g:2g is large, and surperficial microtriche thorn is many, and contact angle is 150.1 °, as Fig. 9 shows.
Ratio of component is that the polypropylene film surface cells density of 37g:3g is large, and surperficial microtriche thorn is many, and contact angle is 151 °, as Figure 10 shows.
Ratio of component is that the polypropylene film surface cells density of 36g:4g is large, and surperficial microtriche thorn is many, and contact angle is 150.7 °, as Figure 11 shows.
Ratio of component is that the polypropylene film surface cells diameter of 35g:5g becomes large, and adjacent cell collapse is fused into large abscess, and microtriche thorn reduces, and contact angle is 147.2 °, as Figure 12 shows.
As fully visible, when adding azodicarbonamide foaming agent 1g, polypropylene film surface cells is relatively little and sparse, and contact angle is 145.5 °, does not reach super-hydrophobic; When adding azodicarbonamide foaming agent content at 2 ~ 4g, along with the increase of azodicarbonamide foaming agent foaming agents content, cell density increases, and surperficial microtriche thorn increases, and contact angle ﹥ 150 °, has good super-hydrophobicity; When adding azodicarbonamide foaming agent content and increasing to 5g, cell diameter becomes large, and adjacent cell collapse is fused into large abscess, and microtriche thorn reduces, and contact angle is reduced to 147.2 °, loses ultra-hydrophobicity.
Be that the polypropylene film of 38g:2g or 37g:3g or 36g:4g tilts 7 ° by ratio of component, by the process that camera shooting water droplet tumbles at film surface, as Figure 13 ~ 14 show, as long as tilt, very little angle water droplet will tumble from surface, the roll angle ﹤ that polypropylene film presents 10 °, polypropylene film has good ultra-hydrophobicity.
Embodiment 3:
By amount of the mixture 40g, impact resistant polystyrene and azodicarbonamide foaming agent are made into mixture by ratio of component 39g:1g or 38g:2g or 37g:3g or 36g:4g or 35g:5g, mixing with LH60 Haake torque rheometer, melting temperature 165 DEG C, mixing time 6min, rotor speed 70r/min; The sample mixed is placed on opening rubber mixing machine and is pressed into impact resistant polystyrene compressing tablet; With vulcanizing press, impact resistant polystyrene compressing tablet is molded into impact resistant polystyrene film, mold thickness is 1mm, molding temperature 175 DEG C; By impact resistant polystyrene film and the stacked press mold of polystyrene film vulcanizing press not adding blowing agent, molding temperature 190 DEG C, preheating time 3min, dwell time 120s; After cooling, the impact resistant polystyrene film be embossed in together and the polystyrene film pliers not adding blowing agent are peeled off, the leachy impact resistant polystyrene super hydrophobic surface of acquisition band, carries out electron-microscope scanning to impact resistant polystyrene film and contact angle, roll angle are measured.
Ratio of component is that the impact resistant polystyrene film surface abscess of 39g:1g is relatively little and sparse, and contact angle is 146 °, as Figure 15 shows.
Ratio of component is that the impact resistant polystyrene film surface cell density of 38g:2g is large, and surperficial microtriche thorn is many, and contact angle is 153 °, as Figure 16 shows.
Ratio of component is that the impact resistant polystyrene film surface cell density of 37g:3g is large, and surperficial microtriche thorn is many, and contact angle is 152 °, as Figure 17 shows.
Ratio of component is that the impact resistant polystyrene film surface cell diameter of 36g:4g becomes large, and adjacent cell collapse is fused into large abscess, and microtriche thorn reduces, and contact angle is 149 °, as Figure 18 shows.
Ratio of component is that the impact resistant polystyrene film surface cell diameter of 35g:5g becomes large, and adjacent cell collapse is fused into large abscess, and microtriche thorn reduces, and contact angle is 148 °, as Figure 19 shows.
As fully visible, when adding azodicarbonamide foaming agent 1g, impact resistant polystyrene film surface abscess is relatively little and sparse, and contact angle is 146 °, does not reach super-hydrophobic; When adding azodicarbonamide foaming agent content at 2 ~ 3g, along with the increase of azodicarbonamide foaming agent content, cell density increases, and surperficial microtriche thorn increases, and contact angle ﹥ 150 °, has good super-hydrophobicity; When adding azodicarbonamide foaming agent content and increasing to 4g or 5g, cell diameter becomes large, and adjacent cell collapse is fused into large abscess, and microtriche thorn reduces, and contact angle is reduced to 149 ° or 148 °, loses ultra-hydrophobicity.
Be that the impact resistant polystyrene film of 38g:2g or 37g:3g tilts 7 ° by ratio of component, by the process that camera shooting water droplet tumbles at film surface, as Figure 20 ~ 21 show, as long as tilt, very little angle water droplet will tumble from surface, the roll angle ﹤ that impact resistant polystyrene based superhydrophobic thin films presents 10 °, impact resistant polystyrene film has good ultra-hydrophobicity.
With above-mentioned according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on description, must determine its technical scope according to right.

Claims (1)

1. a preparation method for surface blister super hydrophobic surface, is characterized in that: concrete steps are as follows:
A, preparating mixture: by LLDPE and azodicarbonamide foaming agent in mass ratio (87 ~ 98%): (2 ~ 13%) are hybridly prepared into LLDPE mixture, or by polypropylene and azodicarbonamide foaming agent in mass ratio (87 ~ 98%): (2 ~ 13%) are hybridly prepared into polypropylene miser, or by impact resistant polystyrene and azodicarbonamide foaming agent in mass ratio (87 ~ 98%): (2 ~ 13%) are hybridly prepared into impact resistant polystyrene mixture;
B, mixing: the LLDPE mixture prepared in a or polypropylene miser or mixed impact resistant polystyrene mixture to be smelt LLDPE sample or polypropylene specimen or impact resistant polystyrene sample with Haake torque rheometer, melting temperature is 150 ~ 165 DEG C, mixing time is 5 ~ 8min, and rotor speed is 60 ~ 70r/min;
C, compressing tablet: the LLDPE sample be smelt in b or polypropylene specimen or impact resistant polystyrene sample are placed on and opening rubber mixing machine are pressed into LLDPE compressing tablet or polypropylene compressing tablet or impact resistant polystyrene compressing tablet;
D, press mold: adjustment mold thickness is 0.5 ~ 1.5mm, molding temperature is 170 ~ 175 DEG C, and the LLDPE compressing tablet in c or polypropylene compressing tablet or impact resistant polystyrene compressing tablet are pressed into linear low-density polyethylene film or polypropylene film or impact resistant polystyrene film by vulcanizing press;
E, stacked press mold: regulate mould molding temperature to be 180 ~ 200 DEG C, preheating time is 1 ~ 5min, dwell time is 110 ~ 130s, with vulcanizing press by linear low-density polyethylene film with the polypropylene film not adding blowing agent is stacked be embossed in together with, or with vulcanizing press by polypropylene film with the linear low-density polyethylene film not adding blowing agent is stacked be embossed in together with, or with vulcanizing press by impact resistant polystyrene film and together with not adding that the polystyrene film of blowing agent is folded and being embossed in;
F, splitting: with pliers, the linear low-density polyethylene film be embossed in e together and the polypropylene film not adding blowing agent are peeled off, obtain the super hydrophobic surface with leachy linear low-density polyethylene film; Or with pliers, the polypropylene film be embossed in e together and the linear low-density polyethylene film not adding blowing agent are peeled off, obtain the super hydrophobic surface with leachy polypropylene film; Or with pliers, the impact resistant polystyrene film be embossed in e together and the polystyrene film not adding blowing agent are peeled off, obtain the super hydrophobic surface with leachy impact resistant polystyrene film;
Contact angle, the roll angle of g, measurement super hydrophobic surface: mass ratio (90 ~ 95%): the contact angle ﹥ of the LLDPE super hydrophobic surface of (5 ~ 10%) 150 °, its roll angle ﹤ 10 °; Mass ratio (90 ~ 95%): the contact angle ﹥ on the polypropylene super-hydrophobic surface of (5 ~ 10%) 150 °, its roll angle ﹤ 10 °; Mass ratio (92.5 ~ 95%): the contact angle ﹥ of the impact resistant polystyrene super hydrophobic surface of (5 ~ 7.5%) 150 °, its roll angle ﹤ 10 °.
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CN101220181A (en) * 2007-12-10 2008-07-16 福州永鑫塑料包装用品有限公司 Double-layer composite production method for plastic film sheet material on blowfilm machine and equipment thereof
CN101817951A (en) * 2010-05-11 2010-09-01 赵健 Waterproof roll material with improved ageing resistance and preparation method thereof
CN102173156A (en) * 2011-03-11 2011-09-07 佛山塑料集团股份有限公司 Biaxial tension polyethylene film and preparation method thereof

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