Vacuum heat collection element with straight tube decompression empty sun protection device
Technical field
The present invention relates to the vacuum heat collection element with straight tube decompression empty sun protection device.
Background technology
Vacuum heat collection pipe arranges vacuum heat-insulating layer between its cover glass tube and inner glass tube, can manufacture and also can provide domestic hot-water's vacuum solar water heater winter.With the solar water heater of heat-pipe vacuum heat collecting pipe manufacture have more in pipe anhydrous Energy Efficiency Ratio high, meet safe drinking water standard, single tube and damage the advantage such as in the same old way work.Therefore.In pipe, anhydrous solar energy evacuated water-both with hot pipe will likely capture the increasing market share.
Adopt integrated glass heat pipe have can with cover glass tube melt envelope, glass heat pipe surface can directly make absorbing film heat transfer link few, can adopt the splendid water of thermophysical property to make the advantages such as working medium.
But during air drying, heat collecting element inside heat pipe temperature can reach 230 ℃, saturated vapor pressure corresponding to this temperature is 28.53 atmospheric pressure, and corresponding working medium filling weight is that working medium volumetric ratio is 1.1% with the ratio of heat pipe volume, and every 1 liter capacity has 11 ml waters.
The pressure of inside heat pipe in the time of can reducing air drying by reducing working medium filling weight, take device of working medium as example: when working medium filling weight/heat pipe plot ratio 0.5% during from 5 milliliters/1000 milliliters are reduced to 2 milliliters/1000 milliliters 0.2%, correspondingly its highest saturated vapor pressure is reduced to approximately 3.7 atmospheric pressure of 140 ℃ from approximately 10 atmospheric pressure of 180 ℃, and inside heat pipe while continuing to be warming up to 180 ℃ from 140 ℃ approximately 3.7 atmospheric high-vapor-pressures internal pressure only have 4 atmospheric pressure left and right.But internal pressure when working medium filling weight can not be only with air drying sometimes decides.For working medium filling weight/heat pipe plot ratio be 0.2%, the heat pipe of 1000 milliliters of internal capacities, 2000 millimeters of length, if internal pressure is no more than 4 atmospheric pressure when making 230 ℃ of air dryings, working medium filling weight is approximately 1.8 milliliters.Even if problem is described heat pipe is light-pipe structure, when tilting approximately 45 degree work, the condensed water of cold junction, the circulating water in hot junction add that 0.353 milliliter of sum of the water yield of 85 ℃ of water vapours can be far away from 1.8 milliliters.
In order to meet the normal work of heat pipe, make working medium filling weight/heat pipe plot ratio be greater than 0.2% even 0.3%, and guarantee glass heat pipe not because air drying and bombing must be taked empty sun protection measure.
The anti-air drying all-glass vacuum of Chinese invention patent 2009101951003 heat collector tube element; disclosed a kind of empty sun protection all-glass vacuum heat collector tube element; by controlled heat transfer path being set between vacuum heat collection element absorber and cover glass-tube, form; controlled heat transfer path is comprised of movable heat transfer piece and actuator, it is characterized in that containing the heating power transducing actuator being connected with vacuum heat collection element absorber low thermal resistance.Because this patent is not specially for gravity assisted heat pipe heat collecting element, thereby specific aim is not strong; The uniformity of the original product of bimetal leaf heating power transducing actuator that it adopts is just bad, after temperature distortion repeatedly, restorable ability can reduce again, operating point setting, control variables input, comparison, transducing and the Power supply that its control system of bearing is relevant and carry out function and far can not normally effectively work because precision is affected 20 year possible projected life of heat collecting element.
Fig. 4 provides the light-pipe structure gravity assisted heat pipe structural representation of a tiltably-mounted.
In Fig. 4, heat pipe 1 is made by shell and internal working medium.Its operation principle is: heat energy is i.e. arrow marked position input inwards side by side from the hot junction of below, make the vaporization of being heated of the working medium at heat pipe 1 inner bottom place, steam is under the effect of pressure reduction, upwards advance to heat pipe cold junction and be arrow side by side outwards marked position emit heat energy and be supplied to and load and be condensed into the cold junction of liquid below being back under Action of Gravity Field, in the vaporization of being again heated of hot junction working medium ..., constantly circulation realizes two phase flow heat transfer circulation thus.Heat pipe has excellent heat-transfer capability, heat flow density ability to transform and isothermal characteristics.If 100 watts of heat pipe 1 hot junction inputs, its cold junction output is the highest can reach 97 watts even higher.
If attempt the heat pipe 1 of Fig. 4 only to input heat energy from below, and do not take heat energy away, heat pipe 1 steam inside is pressed and can sharply be risen.If heat pipe 1 adopts water as working medium and abundant,, when heat pipe 1 temperature reaches 230 ℃, inner maximum pressure can reach 28.53 atmospheric pressure.
If attempted the comprehensively heating take out heat energy from a section of whole heat pipe 1 length 3% of accounting for for example starting from bottom a little more than heat pipe 1 bottom local below from top to bottom of the heat pipe 1 of Fig. 4, only make position that bottom accounts for heat pipe 1 total length 3% forward simultaneously as overlapping cold junction, the vapour pressure of heat pipe 1 inside can drop to the saturated vapor pressure corresponding with the temperature of cold junction below.When for example water is as working medium, keep heat pipe 1 100 ℃ of the temperature of overlapping cold junction below, even if other parts are heated to 230 ℃ above, because the liquid refrigerant of heat pipe 1 inside is all collected in described overlapping cold junction, heat pipe 1 hot junction above except described overlapping cold junction is whole dry owing to having working medium to supplement, and two phase flow heat transfer mechanism has not existed.The steam pressure of heat pipe 1 inside 1 atmospheric pressure of also only having an appointment.
An example of overlapping cold junction be thermotube wall with absorbing film, absorb sunshine and input as heat energy, with Thermal Conduction Equipment low thermal resistance, connect described thermotube wall simultaneously and heat energy shifted.
This make that heat pipe 1 is in tilted layout, heat energy is inputted above heat pipe 1 and only with below a bit of design as overlapping cold junction in other occasions, perhaps there is no what meaning, but the empty sun protection for solar collection element, because only need minimum a part of heat radiation power---when this part heat radiation power is used for guaranteeing that air drying occurs, the peak of the initial stage inside heat pipe vapour pressure that empty sun protection device starts to work is no more than setting value; This part heat radiation power is also greater than described overlapping cold junction as the heat energy input power in hot junction---thus have advantages of radiating element volume compact, dependable performance, heat radiation power little, on the venting of vacuum heat-insulating layer less, on absorber to block impact little and can utilize heat collecting element tail end as heat dissipation interface.
Can see, the needed heat radiation power of less, the described empty sun protection device of area of overlapping cold junction is also less, more favourable.Actual heat collecting element needs the device of tail box and so on to settle.Tail box can hide the tail end of heat collecting element.The part being hidden by tail box does not belong to overlapping cold junction.Why also can use overlapping cold junction; be because some heat collecting element empty sun protection device be relatively applicable to being installed on vacuum heat-insulating layer drum-shaped section or; heat collection element cover glass pipe is with necking segment and be to adopt after necking segment forms, to assemble inner glass tube, and then draws tail pipe to be called for short the technique of post-tensioning tail pipe to cover glass tube circle envelope.If the round end-blocking that post-tensioning tail pipe technique forms is not suitable for heat radiation, with regard to needing to utilize, from described round end-blocking cover glass tube drum-shaped section up, dispel the heat.Heat pipe or the inner glass tube end section corresponding with described drum-shaped section belong to overlapping cold junction.
China's 912050845 utility model electric cooker automatic magnetic temperature detect switch (TDS)s, have introduced a kind of pyromagnetic force inverting element operation principle of utilizing.
Summary of the invention
The object of the invention is to provide the vacuum heat collection element with straight tube decompression empty sun protection device.
The present invention solves the technical scheme that its technical problem is taked: in the vacuum heat-insulating layer of full glass vacuum heat collection element tail end, a decompression empty sun protection device is set, forms one with the vacuum heat collection element of straight tube decompression empty sun protection device.Straight tube decompression empty sun protection device is in transmission connection by the thermodynamic-driven device with heat collecting element inner glass tube heat transfer linkage interface, with thermodynamic-driven device or forms with the integrally manufactured heat straight-tube of thermodynamic-driven device.Described empty sun protection device has two kinds of stable states: heat straight-tube is stretched out the unlatching heat conduction state conducting heat while connecting cover glass tube tail end; The adiabatci condition of closing that heat straight-tube is retracted and do not conducted heat while connecting cover glass tube tail end.Described thermodynamic-driven device comprises temperature-sensitive permanent-magnet steel driving element, bimetallic strip driver part, memory alloy actuator part and bellows driving element.Described thermodynamic-driven device comprises temperature-sensitive permanent-magnet steel driving element; Temperature-sensitive permanent-magnet steel driving element comprises a temperature-sensitive permanent-magnet steel and a soft iron; Temperature-sensitive permanent-magnet steel is connected with inner glass tube low thermal resistance by thermal conductance; Soft iron is tied and can moves forward and backward and be in transmission connection by transmission steel wire and heat straight-tube along heat collecting element direction of axis line; Above temperature-sensitive permanent-magnet steel, be provided with shadow shield, between heat straight-tube and inner glass tube tail end, directly or by a heat sink with one-dimensional movement pair low thermal resistance, be connected; Heat straight-tube can move forward and backward along heat collecting element direction of axis line; The outer end shape of heat straight-tube and cover glass tube tail end inner surface match.
Can also make cover glass tube tail end inner surface low thermal resistance connect a heat radiation paster, the heat transfer state of heat radiation paster and heat straight-tube changes according to the state of thermodynamic-driven device.
Can also make described heat collecting element tail end for be no more than the part of heat collecting element total length 6% forward from heat collecting element tail end bottom outer surface.
Beneficial effect of the present invention: the vacuum heat collection element of band straight tube decompression empty sun protection device of the present invention is connected with the plug-in type adopting heat pipes for heat transfer that inserts its inner glass tube inner chamber, forms one with the plug-in type heat-tube vacuum heat collecting element of straight tube decompression empty sun protection device.When described plug-in type heat collector tube element is vertical or be in tilted layout thermal-arrest; just can adopt the heat radiation of place, opposite heat tube bottom to collect inside heat pipe two phase flow heat transfer was located, blocked to liquid refrigerant empty sun protection design in bottom, heat pipe hot junction, the needed heat radiation power of empty sun protection can reduce greatly.For example: a glass heat pipe heat collecting element of exporting 70 watts, 3 milliliters of working medium filling weights.Employing dispels the heat to prevent the technical scheme of heat pipe bombing at the uniform controlled heat transfer path of heat pipe hot end surface, the heat radiation power of controlled heat transfer path is 40 watts, inside heat pipe temperature also has more than 150 ℃, and corresponding water vapor pressure still can reach the voltage endurance capability that 4.8 atmospheric pressure exceed 58 millimeters of external diameters, 1.8 millimeters of inner glass tubes of wall thickness.The present invention is for the heat collecting element of 70 watts of same outputs, and decompression empty sun protection heat transfer path only needs 10 watts of heat radiation powers, just can when air drying occurs, with the speed of 0.25 ml/min, absorb the water of described plug-in type inside heat pipe.Air drying started after approximately 6 minutes, although the temperature of plug-in type heat pipe raises approximately 30 ℃ at that time, plug-in type heat pipe hot junction is inner except all dry up in place, bottom, vapour pressure has been less than 1.5 atmospheric pressure.The heat radiation power of saving 30 watts makes cost have larger reduction, reduces heat transfer path venting 75% and the reliability of vacuum heat-insulating layer are increased substantially.Key is the bombing problem that can effectively solve major diameter insertion type glass heat pipe.The present invention adopts a small-power empty sun protection device just can guarantee that plug-in type inside heat pipe water vapor pressure is no more than 2 atmospheric pressure all the time, and does not affect the normal work of heat collecting element completely.
Straight tube vacuum heat-pipe heat collecting element decompression empty sun protection device adopts two temperature-sensitive permanent-magnet steel driving elements uniform; minimumly can replace original four paws jump ring with a wire circlip; increase again two blocks of temperature-sensitive permanent-magnet steels, two blocks of soft irons, two springs, two transmission steel wires, a temperature-sensitive permanent-magnet steel thermal conductance with shading, 10 parts of a heat straight-tube, and connect described parts by the high thermal resistance of wire circlip.Simple for structure, easy to assembly.
Temperature-sensitive permanent-magnet steel driving element high conformity, reproducible, control accuracy is high, long service life, performance are satisfactory.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is that a vacuum heat collection element with straight tube decompression empty sun protection device is faced structural representation.
Fig. 2 be one with TV structure schematic diagram on the vacuum heat collection element of straight tube decompression empty sun protection device.
Fig. 3 is that Fig. 1 looks sectional structure schematic diagram on the left side at heat straight-tube 7 places.
Fig. 4 is the light-pipe structure gravity assisted heat pipe structural representation of a tiltably-mounted.
1. heat pipes in figure; 2. cover glass tube; 3. inner glass tube; 4. paster dispels the heat; 5. heat sink; 6. temperature-sensitive permanent-magnet steel driving element; 7. heat straight-tube; 8. temperature-sensitive permanent-magnet steel; 9. soft iron; 10. thermal conductance; 11. shadow shields; 12. plate washers; 13. transmission steel wires; 14. springs.
The specific embodiment
Fig. 1, Fig. 2 and Fig. 3 provide one embodiment of the invention.
In Fig. 1 to 3, in the vacuum heat-insulating layer between all-glass vacuum thermal-collecting tube cover glass tube 2 tail ends and inner glass tube 3 tail ends, a straight tube decompression empty sun protection device is set, forms one with the vacuum heat collection element of straight tube decompression empty sun protection device.Straight tube decompression is heat radiation paster 4, heat sink 5, temperature-sensitive permanent-magnet steel driving element 6 and heat straight-tube 7 compositions for empty sun protection device.The shape of heat radiation paster 4 outer surfaces and the shape of cover glass tube 2 tail end inner surfaces match.0.22 millimeter of heat radiation paster 4 thickness, 40 millimeters of width.Heat radiation paster 4 use jump rings overlay in cover glass tube 2 inwalls.0.22 millimeter of heat sink 5 thickness, 40 millimeters of width.Temperature-sensitive permanent-magnet steel driving element 6 comprises a temperature-sensitive permanent-magnet steel 8 and a soft iron 9; Temperature-sensitive permanent-magnet steel 8 is connected with inner glass tube 3 low thermal resistances by thermal conductance 10; Temperature-sensitive permanent-magnet steel 8 is provided with shadow shield 11 above, prevents that sunshine direct projection from making its misoperation at the temperature-sensitive permanent-magnet steel 8 in vacuum heat-insulating layer.Soft iron 9 is subject to plate washer 12 constraints in both sides can do move forward and backward and be in transmission connection by transmission steel wire 13 and heat straight-tube 7 along heat collecting element direction of axis line, and soft iron 9 is subject to spring 14 thrust to pushed away from permanent-magnet steel 8 or has the trend that pushed away from permanent-magnet steel 8.0.22 millimeter of heat straight-tube 7 thickness, 40 millimeters of width.Between heat straight-tube 7 and heat sink 5, adopt one-dimensional movement auxiliary structure low thermal resistance to be connected, heat straight-tube 7 can be stretched out to retract along heat collecting element direction of axis line and be moved forward and backward.Heat sink 5 parcel low thermal resistances connect inner glass tube 3 tail ends and overlay on inner glass tube 3 with jump ring.The outer end shape of heat straight-tube 7 matches with heat radiation paster 4 inner surfaces.0.22 millimeter of thermal conductance 10 thickness, 20 millimeters of width, be rolled into tubular.
The making material of heat radiation paster 4, heat sink 5, heat straight-tube 7 comprises steel plate, aluminium sheet and copper coin.
The operation principle of Fig. 1 to 3 embodiment: connect a plug-in type heat pipe at all-glass vacuum thermal-collecting tube inner chamber low thermal resistance and form a plug-in type heat-tube vacuum heat collecting element; when being provided with that the heat collecting element of described decompression empty sun protection device is normally in tilted layout and during not in air drying state; sunshine is converted to heat energy on inner glass tube 3 absorbing films, and heat energy passes to plug-in type heat pipe 1 internal working medium by inner glass tube 3 and makes it vaporization.Because plug-in type heat pipe 1 cold junction temperature is lower than 95 ℃, working substance steam flows to cold junction heat release and condenses into liquid under differential pressure action returns to hot junction the vaporization of being heated once again under Action of Gravity Field ... so go round and begin again and realize two phase flow heat transfer circulation.Now; temperature-sensitive permanent-magnet steel 8 temperature that are connected with inner glass tube 3 low thermal resistances by thermal conductance 10 do not reach loss of excitation temperature; temperature-sensitive permanent-magnet steel 8 hold soft iron 9 by heat straight-tube 7 toward Zola, make heat straight-tube 7 not contact heat radiation paster, empty sun protection device is in closing adiabatci condition.The normal thermal-arrest of heat collecting element.In figure, dotted line represents the position of retracting while not contacting heat radiation paster 4 in heat straight-tube 7 outer ends.
When heat collecting element is during in air drying state; temperature-sensitive permanent-magnet steel 8 temperature rising magnetic force disappear; spring 14 is pushed soft iron 9 and heat straight-tube 7 to the right side; make heat straight-tube 7 stretch out heat transfer and connect heat radiation paster 4; empty sun protection device, in opening heat conduction state, is continually lost to environment by the heat energy in described plug-in type heat pipe 1 hot junction by empty sun protection device by inner glass tube 3 tail end tube walls.The steam of plug-in type heat pipe 1 inside flows to bottom place and condenses and be collected in place, bottom under differential pressure action, clamps down on plug-in type heat pipe 1 internal pressure all the time in low level, guarantees that described plug-in type heat collector tube element can bombing do not realize the empty sun protection of heat collecting element.
Heat collecting element departs from air drying state later, and temperature-sensitive permanent-magnet steel 8 temperature reduce magnetic force to be recovered and attract soft iron 9 that heat straight-tube 7 retractions are not conducted heat to connect heat radiation paster 4, and empty sun protection device is in closing adiabatci condition, and described heat collecting element can normally be worked again.
Fig. 1 to 3 embodiment, for the plug-in type heat pipe full glass vacuum heat collection element of cover glass tube diameter 70, inner glass tube diameter 58, does not adopt heat radiation paster 4 and heat sink, and the heat radiation power of described empty sun protection device also can reach more than 10 watts.
Change Fig. 1 into bimetal leaf thermodynamic-driven device with temperature-sensitive permanent-magnet steel driving element 6 in Fig. 2 or change memory alloy actuator part into or change into and when bellows driving element also can be realized air drying, heat straight-tube 7 is stretched out to conduct heat to be connected, working medium is locked in to plug-in type heat pipe 1 place, bottom, hot junction, and to realize the empty sun protection of plug-in type heat pipe 1 inner pressure relief machine-processed.