CN103234289B - Vacuum heat collection element with lever pressure reduction idle sunning protector - Google Patents

Vacuum heat collection element with lever pressure reduction idle sunning protector Download PDF

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Publication number
CN103234289B
CN103234289B CN201310142197.8A CN201310142197A CN103234289B CN 103234289 B CN103234289 B CN 103234289B CN 201310142197 A CN201310142197 A CN 201310142197A CN 103234289 B CN103234289 B CN 103234289B
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heat
soft iron
glass tube
magnet steel
hot wing
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Expired - Fee Related
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CN103234289A (en
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施国樑
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Zhao Qinfang
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

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Abstract

Disclosed is a vacuum heat collection element with a lever pressure reduction idle sunning protector. The lever heat fin pressure reduction idle sunning protector is arranged in a vacuum heat insulating layer between the tail end of a cover glass tube of an all-glass vacuum heat collection tube and the tail end of an inner glass tube, the lever pressure reduction idle sunning protector comprises a plurality of controllable heat transfer channels, and each controllable heat transfer channel comprises heat-sensitive permanent magnet steel, a soft iron heat fin, a transmission lever and a connecting clamp spring. The vacuum heat collection element is characterized in that a fixed edge of the soft iron heat fin is connected with the tail end of the inner glass tube by low heat resistance, the middle of the transmission lever is positioned above the heat-sensitive permanent magnet steel, and a free end of the transmission lever extends into the lower side of a movable edge of the soft iron heat fin. When the heat-sensitive permanent magnet steel has/loses magnetism, the transmission lever is attracted to drop by the heat-sensitive permanent magnet steel, so that the transmission lever rises under the action of elastic force and pushes the movable edge of the soft iron heat fin to be connected with the cover glass tube in a downward bending heat-proof/rising heat transfer manner. By the aid of the idle sunning protector with low power, the vacuum heat collection element can ensure that the internal pressure of the heat tube constantly does not exceed two atmospheric pressures, and heat collection cannot be affected.

Description

Vacuum heat collection element with lever decompression empty sun protection device
Technical field
The present invention relates to the vacuum heat collection element with lever decompression empty sun protection device.
Background technology
Vacuum heat collection pipe arranges vacuum heat-insulating layer between its cover glass tube and inner glass tube, can manufacture and also can provide domestic hot-water's vacuum solar water heater winter.With the solar water heater of heat-pipe vacuum heat collecting pipe manufacture have more in pipe anhydrous Energy Efficiency Ratio high, meet safe drinking water standard, single tube and damage the advantage such as in the same old way work.Therefore.In pipe, anhydrous solar energy evacuated water-both with hot pipe will likely capture the increasing market share.
Adopt integrated glass heat pipe have can with cover glass tube melt envelope, glass heat pipe surface can directly make absorbing film heat transfer link few, can adopt the splendid water of thermophysical property to make the advantages such as working medium.
But during air drying, heat collecting element inside heat pipe temperature can reach 230 ℃, saturated vapor pressure corresponding to this temperature is 28.53 atmospheric pressure, and corresponding working medium filling weight is that working medium volumetric ratio is 1.1% with the ratio of heat pipe volume, and every 1 liter capacity has 11 ml waters.
The pressure of inside heat pipe in the time of can reducing air drying by reducing working medium filling weight, take device of working medium as example: when working medium filling weight/heat pipe plot ratio 0.5% during from 5 milliliters/1000 milliliters are reduced to 2 milliliters/1000 milliliters 0.2%, correspondingly its highest saturated vapor pressure is reduced to approximately 3.7 atmospheric pressure of 140 ℃ from approximately 10 atmospheric pressure of 180 ℃, and inside heat pipe while continuing to be warming up to 180 ℃ from 140 ℃ approximately 3.7 atmospheric high-vapor-pressures internal pressure only have 4 atmospheric pressure left and right.But internal pressure when working medium filling weight can not be only with air drying sometimes decides.For working medium filling weight/heat pipe plot ratio be 0.2%, the heat pipe of 1000 milliliters of internal capacities, 2000 millimeters of length, if internal pressure is no more than 4 atmospheric pressure when making 230 ℃ of air dryings, working medium filling weight is approximately 1.8 milliliters.Even if problem is described heat pipe is light-pipe structure, when tilting approximately 45 degree work, the condensed water of cold junction, the circulating water in hot junction add that 0.353 milliliter of sum of the water yield of 85 ℃ of water vapours can be far away from 1.8 milliliters.
In order to meet the normal work of heat pipe, make working medium filling weight/heat pipe plot ratio be greater than 0.2% even 0.3%, and guarantee glass heat pipe not because air drying and bombing must be taked empty sun protection measure.
The anti-air drying all-glass vacuum of Chinese invention patent 2009101951003 heat collector tube element; disclosed a kind of empty sun protection all-glass vacuum heat collector tube element; by controlled heat transfer path being set between vacuum heat collection element absorber and cover glass-tube, form; controlled heat transfer path is comprised of movable heat transfer piece and actuator, it is characterized in that containing the heating power transducing actuator being connected with vacuum heat collection element absorber low thermal resistance.Because this patent is not specially for gravity assisted heat pipe heat collecting element, thereby specific aim is not strong; The uniformity of the original product of bimetal leaf heating power transducing actuator that it adopts is just bad, after temperature distortion repeatedly, restorable ability can reduce again, operating point setting, control variables input, comparison, transducing and the Power supply that its control system of bearing is relevant and carry out function and far can not normally effectively work because precision is affected 20 year possible projected life of heat collecting element.
Fig. 2 provides the light-pipe structure gravity assisted heat pipe structural representation of a tiltably-mounted.
In Fig. 2, heat pipe 1 is made by shell and internal working medium.Its operation principle is: heat energy is i.e. arrow marked position input inwards side by side from the hot junction of below, make the vaporization of being heated of the working medium at heat pipe 1 inner bottom place, steam is under the effect of pressure reduction, upwards advance to heat pipe cold junction and be arrow side by side outwards marked position emit heat energy and be supplied to and load and be condensed into the cold junction of liquid below being back under Action of Gravity Field, in the vaporization of being again heated of hot junction working medium ..., constantly circulation realizes two phase flow heat transfer circulation thus.Heat pipe has excellent heat-transfer capability, heat flow density ability to transform and isothermal characteristics.If 100 watts of heat pipe 1 hot junction inputs, its cold junction output is the highest can reach 97 watts even higher.
If attempt the heat pipe 1 of Fig. 2 only to input heat energy from below, and do not take heat energy away, heat pipe 1 steam inside is pressed and can sharply be risen.If heat pipe 1 adopts water as working medium and abundant,, when heat pipe 1 temperature reaches 230 ℃, inner maximum pressure can reach 28.53 atmospheric pressure.
If attempted the comprehensively heating take out heat energy from a section of whole heat pipe 1 length 3% of accounting for for example starting from bottom a little more than heat pipe 1 bottom local below from top to bottom of the heat pipe 1 of Fig. 2, only make position that bottom accounts for heat pipe 1 total length 3% forward simultaneously as overlapping cold junction, the vapour pressure of heat pipe 1 inside can drop to the saturated vapor pressure corresponding with the temperature of cold junction below.When for example water is as working medium, keep heat pipe 1 100 ℃ of the temperature of overlapping cold junction below, even if other parts are heated to 230 ℃ above, because the liquid refrigerant of heat pipe 1 inside is all collected in described overlapping cold junction, heat pipe 1 hot junction above except described overlapping cold junction is whole dry owing to having working medium to supplement, and two phase flow heat transfer mechanism has not existed.The steam pressure of heat pipe 1 inside 1 atmospheric pressure of also only having an appointment.
An example of overlapping cold junction be thermotube wall with absorbing film, absorb sunshine and input as heat energy, with Thermal Conduction Equipment low thermal resistance, connect described thermotube wall simultaneously and heat energy shifted.
This make that heat pipe 1 is in tilted layout, heat energy is inputted above heat pipe 1 and only with below a bit of design as overlapping cold junction in other occasions, perhaps there is no what meaning, but the empty sun protection for solar collection element, because only need minimum a part of heat radiation power---when this part heat radiation power is used for guaranteeing that air drying occurs, the peak of the initial stage inside heat pipe vapour pressure that empty sun protection device starts to work is no more than setting value; This part heat radiation power is also greater than described overlapping cold junction as the heat energy input power in hot junction---thus have advantages of radiating element volume compact, dependable performance, heat radiation power little, on the venting of vacuum heat-insulating layer less, on absorber to block impact little and can utilize heat collecting element tail end as heat dissipation interface.
Can see, the needed heat radiation power of less, the described empty sun protection device of area of overlapping cold junction is also less, more favourable.Actual heat collecting element needs the device of tail box and so on to settle.Tail box can hide the tail end of heat collecting element.The part being hidden by tail box does not belong to overlapping cold junction.Why also can use overlapping cold junction; be because some heat collecting element empty sun protection device be relatively applicable to being installed on vacuum heat-insulating layer drum-shaped section or; heat collection element cover glass pipe is with necking segment and be to adopt after necking segment forms, to assemble inner glass tube, and then draws tail pipe to be called for short the technique of post-tensioning tail pipe to cover glass tube circle envelope.If the round end-blocking that post-tensioning tail pipe technique forms is not suitable for heat radiation, with regard to needing to utilize, from described round end-blocking cover glass tube drum-shaped section up, dispel the heat.Heat pipe or the inner glass tube end section corresponding with described drum-shaped section belong to overlapping cold junction.
China's 912050845 utility model electric cooker automatic magnetic temperature detect switch (TDS)s, have introduced a kind of pyromagnetic force inverting element operation principle of utilizing.
Summary of the invention
The object of the invention is to provide the vacuum heat collection element with lever decompression empty sun protection device.
The present invention solves the technical scheme that its technical problem is taked: in the vacuum heat-insulating layer of full glass vacuum heat collection element tail end, the hot wing decompression of a lever empty sun protection device is set and forms one with the vacuum heat collection element of lever decompression empty sun protection device.Lever decompression empty sun protection device is comprised of several controlled heat transfer paths, described controlled heat transfer path is comprised of temperature-sensitive permanent-magnet steel, the hot wing of soft iron, transmission levers and connection circlip, and described controlled heat transfer path has two kinds of stable states: transmission levers rises and promotes the unlatching heat conduction state that the hot wing active edges of soft iron raises up and conducts heat while connecting cover glass tube; Transmission levers declines and makes the curved adiabatci condition of closing of not conducting heat while connecting cover glass tube under the hot wing active edges of soft iron.The fixed edge low thermal resistance of the hot wing of soft iron connects inner glass tube tail end, and the active edges of the hot wing of soft iron can be movable between cover glass tube medial surface and inner glass tube outer surface; The stage casing of transmission levers puts in the active edges below of the hot wing of soft iron in its free end of temperature-sensitive permanent-magnet steel top; When temperature-sensitive permanent-magnet steel has magnetic, transmission levers is attracted to decline by temperature-sensitive permanent-magnet steel and makes the curved connection cover glass tube that do not conduct heat under the hot wing active edges of soft iron; When temperature-sensitive permanent-magnet steel loss of excitation, transmission levers raises up to conduct heat by the hot wing active edges of self resilient force rising promotion soft iron and connects cover glass tube.
Can also make the cover glass tube tail end inner surface contacting with the hot wing active edges of described soft iron post one deck heat radiation paster, described heat radiation paster is connected with the laminating of cover glass tube tail end low thermal resistance.The heat transfer state of heat radiation paster and the hot wing active edges of described soft iron changes according to the state of temperature-sensitive permanent-magnet steel.
Can also make the hot wing of described soft iron by a slice heat sink and the heat exchange of inner glass tube temperature, or the hot wing of described soft iron and heat sink integral production; Described heat sink is connected with inner glass tube tail end low thermal resistance.
Can also make temperature-sensitive permanent-magnet steel be connected with inner glass tube low thermal resistance by a slice thermal conductance; The hot wing of soft iron forms by punching flange integral production in heat sink; In described heat sink and thermal conductance, be all manufactured with square connection circlip fitting recess.
Can also connect thermal conductance, heat sink, transmission levers and heat radiation paster by a connection circlip; Described thermal conductance low thermal resistance connects temperature-sensitive permanent-magnet steel; The hot wing integral production of described heat sink and soft iron.
Heat sink and thermal conductance are for improving the heat conductivility on glass heat pipe surface.Heat radiation paster is for improving the heat transfer property of cover glass tube.
Can also make described heat collecting element tail end for be no more than the part of heat collecting element total length 6% forward from heat collecting element tail end bottom outer surface.
Beneficial effect of the present invention: the vacuum heat collection element of band heat transfer decompression empty sun protection device of the present invention is connected with the plug-in type adopting heat pipes for heat transfer that inserts its inner glass tube inner chamber, forms a lever decompression empty sun protection device plug-in type heat-tube vacuum heat collecting element.When described plug-in type heat collector tube element is vertical or be in tilted layout thermal-arrest; just can adopt the heat radiation of place, opposite heat tube bottom to collect inside heat pipe two phase flow heat transfer was located, blocked to liquid refrigerant empty sun protection design in bottom, heat pipe hot junction, the needed heat radiation power of empty sun protection can reduce greatly.For example: an insertion type glass heat collector tube element of exporting 70 watts, 3 milliliters of working medium filling weights.Employing dispels the heat to prevent the technical scheme of heat pipe bombing at the uniform controlled heat transfer path of heat pipe hot end surface, the heat radiation power of controlled heat transfer path is 40 watts, inside heat pipe temperature is the highest to be also had more than 150 ℃, and corresponding water vapor pressure still can reach the voltage endurance capability that 4.8 atmospheric pressure exceed 58 millimeters of external diameters, 1.8 millimeters of inner glass tubes of wall thickness.The present invention is for the insertion type glass heat collector tube element of 70 watts of same outputs, and decompression empty sun protection heat transfer path only needs 10 watts of heat radiation powers, just can when air drying occurs, with the speed of 0.25 ml/min, absorb the water of plug-in type inside heat pipe.Air drying started after approximately 6 minutes, although the temperature of plug-in type heat pipe raises approximately 30 ℃ at that time, plug-in type heat pipe hot junction is inner except all dry up in place, bottom, vapour pressure has been less than 1.5 atmospheric pressure.The heat radiation power of saving 30 watts makes cost have larger reduction, reduces heat transfer path venting 75% and the reliability of vacuum heat-insulating layer are increased substantially.Key is the bombing problem that can effectively solve major diameter insertion type glass heat pipe.The present invention adopts a small-power empty sun protection device just can guarantee that plug-in type inside heat pipe water vapor pressure is no more than 2 atmospheric pressure all the time, and does not affect the normal work of heat collecting element completely.
Temperature-sensitive permanent-magnet steel driving element high conformity, reproducible, control accuracy is high, long service life, performance are satisfactory.
Adopt the stage casing of transmission levers in its free end of temperature-sensitive permanent-magnet steel top, to put in the active edges below of the hot wing of soft iron.Distance between the hot wing of temperature-sensitive permanent-magnet steel and soft iron can be elongated, thereby the hot wing of soft iron place temperature is declined, to the interference of temperature-sensitive permanent-magnet steel, be reduced to enough little.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 be one with the vacuum heat collection element composite construction schematic diagram of lever decompression empty sun protection device.
Fig. 2 is the light-pipe structure gravity assisted heat pipe structural representation of a tiltably-mounted.
1. heat pipes in figure; 2. cover glass tube; 3. inner glass tube; 4. temperature-sensitive permanent-magnet steel; 5. the hot wing of soft iron; 6. transmission levers; 7. heat sink; 8. active edges; 9. fixed edge; 10. free end; 11. thermal conductances; 12. heat radiation pasters.
The specific embodiment
Fig. 1 provides one embodiment of the invention.
In Fig. 1; in the cover glass tube tail end and the vacuum heat-insulating layer between inner glass tube tail end of an all-glass vacuum thermal-collecting tube; two controlled heat transfer paths that are comprised of temperature-sensitive permanent-magnet steel 4, the hot wing 5 of soft iron, transmission levers 6 and connection circlip are set, form one with the vacuum heat collection element of hot wing decompression empty sun protection device.The hot wing 5 of soft iron forms by punching flange in heat sink 7, and its active edges 8 is shorter than fixed edge 9.In heat sink 7, be also manufactured with square connection circlip fitting recess with convenient for assembly.Heat sink 7 use sheet irons are rolled into tubular parcel low thermal resistance and connect inner glass tube 3 tail ends.Transmission levers 6 one end are fixed, and its stage casing is in temperature-sensitive permanent-magnet steel 4 tops, and its other end free end 10 puts in active edges 8 belows of the hot wing 5 of soft iron.Temperature-sensitive permanent-magnet steel 4 is arranged at active edges 8 belows of the hot wing 5 of soft iron and is hidden by the hot wing 5 of soft iron.Temperature-sensitive permanent-magnet steel 4 is connected with inner glass tube 3 low thermal resistances by a slice thermal conductance 11.In thermal conductance 11, be also manufactured with square connection circlip fitting recess the same as heat sink 7 is with convenient for assembly.For meeting the requirement that keeps high thermal resistance between the hot wing 5 of temperature-sensitive permanent-magnet steel 4 and soft iron, both directly do not contact to make heat sink 7 and thermal conductance 11.Heat sink 7 and 0.22 millimeter of thermal conductance 11 thickness.Cover glass tube 2 tail end inner sides arrange one deck heat radiation paster 12 with the hot wing of soft iron 5 active edges 8 contact positions.0.22 millimeter of heat radiation paster 12 thickness, 40 millimeters of width.Heat radiation paster 12 is connected with cover glass tube 2 tail end laminatings low thermal resistance.
The making material of heat sink 7, thermal conductance 11, heat radiation paster 12 comprises steel plate, aluminium sheet and copper coin.Connection circlip is must configuring of all-glass vacuum thermal-collecting tube, and related content can be with reference to prior art.
The operation principle of Fig. 1 embodiment: connect a plug-in type heat pipe 1 at all-glass vacuum thermal-collecting tube inner chamber low thermal resistance and form a plug-in type heat-tube vacuum heat collecting element; when being provided with that the heat collecting element of described decompression empty sun protection device is normally in tilted layout and during not in air drying state; sunshine is converted to heat energy on inner glass tube 3 absorbing films, and heat energy passes to plug-in type heat pipe 1 internal working medium by inner glass tube 3 and makes it vaporization.Because plug-in type heat pipe 1 cold junction temperature is lower than 95 ℃, working substance steam flows to cold junction heat release and condenses into liquid under differential pressure action returns to hot junction the vaporization of being heated once again under Action of Gravity Field ... so go round and begin again and realize two phase flow heat transfer circulation.Now, temperature-sensitive permanent-magnet steel 4 temperature that are connected with inner glass tube 3 low thermal resistances by thermal conductance 11 do not reach loss of excitation temperature, transmission levers 6 is attracted to decline by temperature-sensitive permanent-magnet steel 4 and makes hot wing 5 active edges 8 of soft iron keep lower curved state not conduct heat to connect the heat radiation paster 12 of cover glass tube 2 inner sides, and controlled heat transfer path is in closing adiabatci condition.The normal thermal-arrest of heat collecting element.
When heat collecting element is during in air drying state; temperature-sensitive permanent-magnet steel 4 temperature rising magnetic force disappear; transmission levers 6 rises and promotes the heat radiation paster 12(position as shown in phantom in FIG. that hot wing 5 active edges 8 of soft iron raise up and conduct heat and connect cover glass tube 2 inner sides by self resilient force); controlled heat transfer path, in opening heat conduction state, is continually lost to environment by the heat energy in described plug-in type heat pipe 1 hot junction by empty sun protection device by inner glass tube 3 tail end tube walls.The steam of plug-in type heat pipe 1 inside flows to place, bottom and condenses and be collected in place, bottom under differential pressure action; clamp down on plug-in type heat pipe 1 internal vapor pressure all the time in low level, guarantee that described plug-in type heat collector tube element can bombing do not realize the empty sun protection of heat collecting element.
Heat collecting element departs from air drying state later, temperature-sensitive permanent-magnet steel 4 temperature reduce magnetic force and recover and attract transmission levers 6 declines to make hot wing 5 active edges 8 of soft iron keep lower curved state not conduct heat to connect the heat radiation paster 12 of cover glass tube 2 inner sides, controlled heat transfer path is in closing adiabatci condition, and heat collecting element can normally be worked again.
Fig. 1 embodiment, for the plug-in type heat pipe full glass vacuum heat collection element of cover glass tube diameter 70, inner glass tube diameter 58, does not adopt heat radiation paster 11 and heat sink 6, and the heat radiation power of described empty sun protection device also can reach more than 10 watts.

Claims (2)

1. with the vacuum heat collection element of lever decompression empty sun protection device, in the vacuum heat-insulating layer of full glass vacuum heat collection element tail end, the hot wing decompression of a lever empty sun protection device is set and forms; Lever decompression empty sun protection device is comprised of several controlled heat transfer paths, described controlled heat transfer path is comprised of temperature-sensitive permanent-magnet steel, the hot wing of soft iron, transmission levers and connection circlip, and described controlled heat transfer path has two kinds of stable states: transmission levers rises and promotes the unlatching heat conduction state that the hot wing active edges of soft iron raises up and conducts heat while connecting cover glass tube; Transmission levers declines and makes the curved adiabatci condition of closing of not conducting heat while connecting cover glass tube under the hot wing active edges of soft iron, it is characterized in that the fixed edge low thermal resistance of the hot wing of soft iron connects inner glass tube tail end; The stage casing of transmission levers puts in the active edges below of the hot wing of soft iron in its free end of temperature-sensitive permanent-magnet steel top; When temperature-sensitive permanent-magnet steel has magnetic, transmission levers is attracted to decline by temperature-sensitive permanent-magnet steel and makes the curved connection cover glass tube that do not conduct heat under the hot wing active edges of soft iron; When temperature-sensitive permanent-magnet steel loss of excitation, transmission levers raises up to conduct heat by the hot wing active edges of self resilient force rising promotion soft iron and connects cover glass tube.
2. according to heat collecting element claimed in claim 1, it is characterized in that the cover glass tube tail end inner surface contacting with the hot wing active edges of described soft iron posts one deck heat radiation paster, described heat radiation paster is connected with the laminating of cover glass tube tail end low thermal resistance; The heat transfer state of heat radiation paster and the hot wing active edges of described soft iron changes according to the state of temperature-sensitive permanent-magnet steel.
3. according to heat collecting element claimed in claim 1, it is characterized in that the hot wing of described soft iron is by a slice heat sink and the heat exchange of inner glass tube temperature, or the hot wing of described soft iron and heat sink integral production; Described heat sink is connected with inner glass tube tail end low thermal resistance.
4. according to heat collecting element claimed in claim 3, it is characterized in that temperature-sensitive permanent-magnet steel is connected with inner glass tube low thermal resistance by a slice thermal conductance; The hot wing of soft iron forms by punching flange integral production in heat sink; In described heat sink and thermal conductance, be all manufactured with square connection circlip fitting recess.
5. according to the heat collecting element described in claim 1 or 2 or 3 or 4, it is characterized in that described heat collecting element tail end for being no more than the part of heat collecting element total length 6% forward from heat collecting element tail end bottom outer surface.
CN201310142197.8A 2013-04-22 2013-04-22 Vacuum heat collection element with lever pressure reduction idle sunning protector Expired - Fee Related CN103234289B (en)

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WO2014173178A2 (en) * 2013-04-22 2014-10-30 Shi Guoliang Vacuum gravity heat tube heat-collecting element pressure-reduction idle-sunning protection method and product

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CN2527924Y (en) * 2002-02-25 2002-12-25 杨雄声 All glass solar vacuum heat-collecting tube with heat-conducting strip
CN2791556Y (en) * 2005-04-28 2006-06-28 蒋乐书 Solar heat collecting pipe having builtinpipe
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