CN103223592A - Island-type assembly line - Google Patents

Island-type assembly line Download PDF

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Publication number
CN103223592A
CN103223592A CN2013101072924A CN201310107292A CN103223592A CN 103223592 A CN103223592 A CN 103223592A CN 2013101072924 A CN2013101072924 A CN 2013101072924A CN 201310107292 A CN201310107292 A CN 201310107292A CN 103223592 A CN103223592 A CN 103223592A
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CN
China
Prior art keywords
operation post
rolling wheel
shifting apparatus
island
assembly line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2013101072924A
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Chinese (zh)
Inventor
徐德强
虞耀明
周远志
张昌虎
余各涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUXI ASSEMBLE AUTOMATION EQUIPMENT CO Ltd
Original Assignee
WUXI ASSEMBLE AUTOMATION EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by WUXI ASSEMBLE AUTOMATION EQUIPMENT CO Ltd filed Critical WUXI ASSEMBLE AUTOMATION EQUIPMENT CO Ltd
Priority to CN2013101072924A priority Critical patent/CN103223592A/en
Publication of CN103223592A publication Critical patent/CN103223592A/en
Pending legal-status Critical Current

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Abstract

The invention relates to an island-type assembly line which is characterized by comprising a shifting device and at least two operation platforms, wherein the operation platforms are distributed in the horizontal direction; the shifting device is positioned on one side of each operation platform, and can move in the distribution direction of the operation platforms; and push mechanisms are arranged on the shifting device and the operation platforms respectively. When the shifting device is moved to the side of any operation platform, the push mechanism on the shifting device corresponds to the push mechanism on the operation platforms in position. The production line has higher working efficiency and continuous operation, and cannot influence operating spaces of operation personnel.

Description

A kind of island formula assembly line
Technical field
The present invention relates to a kind of assembling line, is the assembling line with a plurality of independent operation posts that are provided with specifically.
Background technology
At present, in the manufacturing field, the assembly work link that is absolutely necessary, and complicated product often needs just can finish assembling work by a plurality of installation stations, therefore, people have invented assembling line, and this production line can be arranged in a plurality of installation stations together according to regular hour and spatial order, thereby improve the efficient of assembling work.
Traditional assembling line mainly contains two kinds: a kind of is all to be installed station arrange according to straight line or annular, the conveyer belt of straight line or annular is set then, make conveyer belt run through whole installation stations, though the efficient of this production line is higher, but the operating personnel can only be positioned at a side operation of conveyer belt, and its operating space is very limited, and when arbitrary station goes wrong, whole production line must all stop production, and is unfavorable for the continuity of assembling work; Another kind is the workbench that adopts independent stationary, all build-up members all are transported on this workbench, all assembling work is all finished on this operation post, though this production line operating personnel's operating space is unrestricted, and when certain workbench goes wrong, can not influence the assembling work of other operation post identical with it, make production line normally to move, but because all build-up member all needs to be placed on the operation post, so easy appearance assembling is slipped up, thereby influences the operating efficiency of assembling work.
Summary of the invention
The problem to be solved in the present invention provides a kind of island formula assembly line, and this production line not only has the higher operating efficiency and the continuity of operation, and can not influence operating personnel's operating space.
For addressing the above problem, take following scheme:
The characteristics of island of the present invention formula assembly line are the operation posts that comprises shifting apparatus and be no less than two.Described operation post along continuous straight runs is arranged, and shifting apparatus is positioned at operation post one side, and shifting apparatus can move along the operation post arragement direction.Delivery device is all arranged on described shifting apparatus and the operation post, when shifting apparatus moves to arbitrary operation post side, the equal position of the delivery device correspondence on the delivery device on the shifting apparatus and this operation post.
The further improvement of the present invention scheme is that described operation post comprises base, and two first rolling wheel supports that are arranged side by side are arranged on the base, and the width of delivery device equates on the spacing in two first rolling wheel supports outside and the shifting apparatus.Described first rolling wheel support is strip, they vertically all the arragement direction with operation post is vertical, and longitudinally all be evenly equipped with roller on it.Wherein, the upper surface of described first rolling wheel support has first groove longitudinally, there are many group axis holes the two side of first groove longitudinally uniform processing, and wheel shaft is all arranged in every group of axis hole, and the roller on first rolling wheel support all is enclosed within on interior that section wheel shaft of first groove.On arbitrary operation post, the top of the relative lateral wall of first groove of two first rolling wheel supports all is higher than the top of roller.
The further improvement of the present invention scheme is that described shifting apparatus comprises vehicle frame, and there is wheel the below of vehicle frame.Two second rolling wheel supports that are arranged side by side are arranged on the described vehicle frame, and the width of delivery device equates on the spacing in two second rolling wheel supports outside and the operation post.Described second rolling wheel support is strip, they vertically all the arragement direction with operation post is vertical, and longitudinally all be evenly equipped with roller on it.Wherein, the upper surface of described second rolling wheel support has second groove longitudinally, there are many group axis holes the two side of second groove longitudinally uniform processing, and wheel shaft is all arranged in every group of axis hole, and the roller on second rolling wheel support all is enclosed within on interior that section wheel shaft of second groove.On the described vehicle frame, the top of the relative lateral wall of second groove of two second rolling wheel supports all is higher than the top of roller.
The quantity that further improvement project of the present invention is described operation post is no less than four, and they are equidistantly arranged along two parallel straight lines respectively, and described shifting apparatus is positioned at the centre of two row's operation posts.Between two row's operation posts shifting apparatus is set, when improving the shifting apparatus utilization rate, the dispersion that also helps each station is arranged, thereby improves the production efficiency of whole assembly line.
Take such scheme, have the following advantages:
Because comprising, island of the present invention formula assembly line is no less than two operation post, side at these operation posts has shifting apparatus, shifting apparatus can move along the line of arranging of operation post, and, all be provided with delivery device on operation post and the shifting apparatus, when shifting apparatus moves to arbitrary operation post side, the equal position of the delivery device correspondence on the delivery device on the shifting apparatus and this operation post.During use, can utilize shifting apparatus that product is moved to the operation post of corresponding station before, by the delivery device of position correspondence on shifting apparatus and the operation post product is shifted onto on the operation post again, can implement assembling work.After assembling work is finished, by the delivery device of position correspondence on operation post and the shifting apparatus product is shifted onto on the shifting apparatus again, can be carried toward next station.Utilize shifting apparatus to realize the conveying of product, not only has higher operating efficiency, and the operation post of individual station is when going wrong, can also be by operation post transfer unit or the product of shifting apparatus to other station, can not influence the normal operation of whole assembly line, have operation continuity preferably.In addition, after product moved to operation post, shifting apparatus can leave, and the operating personnel can be in arbitrary position operation around the operation post, and its operating space is not subjected to any restriction, was fit to many people and operated simultaneously.
Description of drawings
Fig. 1 is the structural representation of island of the present invention formula assembly line;
Fig. 2 be among Fig. 1 A-A to schematic diagram;
Fig. 3 be among Fig. 1 B-B to schematic diagram.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done and to describe in further detail:
As shown in Figure 1 to Figure 3, island of the present invention formula assembly line comprises shifting apparatus and is no less than two operation post.Described operation post along continuous straight runs is arranged, and shifting apparatus is positioned at operation post one side, and shifting apparatus can move along the operation post arragement direction.In the present embodiment, the quantity of described operation post is no less than four, they respectively in the horizontal direction two the parallel straight lines in upper edge equidistantly arrange, described shifting apparatus is between two row's operation posts, and the shiftable haulage line of shifting apparatus is all parallel with the line of arranging of two row's operation posts, straight line for the ease of shifting apparatus moves, and track 10 can be set on the ground below the shifting apparatus.Described shifting apparatus comprises vehicle frame 1, there is wheel 9 below of vehicle frame 1, operation post comprises base 2, on the vehicle frame 1 of shifting apparatus and on the base 2 of operation post delivery device is arranged all, when shifting apparatus moves to arbitrary operation post side, the equal position of the delivery device correspondence on the delivery device on the shifting apparatus and this operation post.
Wherein, described delivery device can be any mechanism that can realize horizontal transmission, as idler wheel mechanism, sliding track mechanism or slide block mechanism etc.In the present embodiment, the delivery device on the operation post base 2 comprises two first rolling wheel supports 3 that are arranged side by side, and the delivery device on the shifting apparatus vehicle frame 1 comprises two second rolling wheel supports 6 that are arranged side by side.First rolling wheel support 3, second rolling wheel support 6 are strip, they vertically all the arragement direction with operation post is vertical.There are many group axis holes the two side that the upper surface of first rolling wheel support 3 has first groove, 4, the first grooves 4 longitudinally longitudinally uniform processing, all has in every group of axis hole on that section wheel shaft 8 in wheel shaft 8, the first grooves 4 all to be with roller 5.On arbitrary operation post, the top of the relative lateral wall of first groove 4 of two first rolling wheel supports 3 all is higher than the top of roller 5.There are many group axis holes the two side that the upper surface of second rolling wheel support 6 has second groove, 7, the second grooves 7 longitudinally longitudinally uniform processing, all has in every group of axis hole on that section wheel shaft 8 in wheel shaft 8, the second grooves 7 all to be with roller 5.On the described vehicle frame 1, the top of the relative lateral wall of second groove 7 of two second rolling wheel supports 6 all is higher than the top of roller 5.On arbitrary operation post on the spacing in two first rolling wheel support 3 outsides and the shifting apparatus spacing in two second rolling wheel support 6 outsides all equate.
During use, shifting apparatus can move around between two row's operation posts, when it moves to arbitrary operation post side, by second rolling wheel support 6 and the roller 5 on it, and first rolling wheel support 3 and roller 5 on the operation post, can realize the product 11 of assembling or the position transition of pallet 12 between shifting apparatus and operation post of placing assembled product 11, thus the conveying and the assembling work of realization product 11.

Claims (8)

1. island formula assembly line, the operation post that it is characterized in that comprising shifting apparatus He be no less than two; Described operation post along continuous straight runs is arranged, and shifting apparatus is positioned at operation post one side, and shifting apparatus can move along the operation post arragement direction; Delivery device is all arranged on described shifting apparatus and the operation post, when shifting apparatus moves to arbitrary operation post side, the equal position of the delivery device correspondence on the delivery device on the shifting apparatus and this operation post.
2. island as claimed in claim 1 formula assembly line, it is characterized in that described operation post comprises base (2), two first rolling wheel supports (3) that are arranged side by side are arranged on the base (2), and the width of delivery device equates on the spacing in two first rolling wheel supports (3) outsides and the shifting apparatus; Described first rolling wheel support (3) is strip, they vertically all the arragement direction with operation post is vertical, and longitudinally all be evenly equipped with roller (5) on it.
3. island as claimed in claim 2 formula assembly line, the upper surface that it is characterized in that described first rolling wheel support (3) has first groove (4) longitudinally, there are many group axis holes the two side of first groove (4) longitudinally uniform processing, wheel shaft (8) is all arranged in every group of axis hole, and the roller (5) on first rolling wheel support (3) all is enclosed within on interior that section wheel shaft (8) of first groove (4).
4. island as claimed in claim 3 formula assembly line is characterized in that on arbitrary operation post, and the top of the relative lateral wall of first groove (4) of two first rolling wheel supports (3) all is higher than the top of roller (5).
5. island as claimed in claim 1 formula assembly line is characterized in that described shifting apparatus comprises vehicle frame (1), and there is wheel (9) below of vehicle frame (1); Two second rolling wheel supports (6) that are arranged side by side are arranged on the described vehicle frame (1), and the width of delivery device equates on the spacing in two second rolling wheel supports (6) outsides and the operation post; Described second rolling wheel support (6) is strip, they vertically all the arragement direction with operation post is vertical, and longitudinally all be evenly equipped with roller (5) on it.
6. island as claimed in claim 5 formula assembly line, the upper surface that it is characterized in that described second rolling wheel support (6) has second groove (7) longitudinally, there are many group axis holes the two side of second groove (7) longitudinally uniform processing, wheel shaft (8) is all arranged in every group of axis hole, and the roller (5) on second rolling wheel support (6) all is enclosed within on interior that section wheel shaft (8) of second groove (7).
7. island as claimed in claim 6 formula assembly line is characterized in that on the described vehicle frame (1), and the top of the relative lateral wall of second groove (7) of two second rolling wheel supports (6) all is higher than the top of roller (5).
8. as each described island formula assembly line in the claim 1 to 7, it is characterized in that the quantity of described operation post is no less than four, they are equidistantly arranged along two parallel straight lines respectively, and described shifting apparatus is positioned at the centre of two row's operation posts.
CN2013101072924A 2013-03-29 2013-03-29 Island-type assembly line Pending CN103223592A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013101072924A CN103223592A (en) 2013-03-29 2013-03-29 Island-type assembly line

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Application Number Priority Date Filing Date Title
CN2013101072924A CN103223592A (en) 2013-03-29 2013-03-29 Island-type assembly line

Publications (1)

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CN103223592A true CN103223592A (en) 2013-07-31

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104708311A (en) * 2013-12-16 2015-06-17 南车贵阳车辆有限公司 Assembly method of freight car coupler and assembly device thereof
CN107422699A (en) * 2016-05-23 2017-12-01 中机国际工程设计研究院有限责任公司 Production line control system and method based on island assembly line

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3445792A1 (en) * 1984-12-15 1986-06-26 Grabbe, Heinrich, Dipl.-Ing., 1000 Berlin Transport system
JPH1086867A (en) * 1996-09-18 1998-04-07 Daihatsu Motor Co Ltd Automobile door production device
CN201761879U (en) * 2010-08-31 2011-03-16 力柏时代锂动力科技(北京)有限公司 Transport device with roller and automatic locking structure thereof
CN102134003A (en) * 2010-01-27 2011-07-27 村田自动化机械有限公司 Article conveying device
CN202124312U (en) * 2011-06-09 2012-01-25 美尔森石墨工业(重庆)有限公司 Feeding roller mechanism
CN102452556A (en) * 2010-10-21 2012-05-16 三星电机株式会社 System and method for management of transportation device
CN203266092U (en) * 2013-03-29 2013-11-06 无锡艾森保自动化装备有限公司 Island type assembly line

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3445792A1 (en) * 1984-12-15 1986-06-26 Grabbe, Heinrich, Dipl.-Ing., 1000 Berlin Transport system
JPH1086867A (en) * 1996-09-18 1998-04-07 Daihatsu Motor Co Ltd Automobile door production device
CN102134003A (en) * 2010-01-27 2011-07-27 村田自动化机械有限公司 Article conveying device
CN201761879U (en) * 2010-08-31 2011-03-16 力柏时代锂动力科技(北京)有限公司 Transport device with roller and automatic locking structure thereof
CN102452556A (en) * 2010-10-21 2012-05-16 三星电机株式会社 System and method for management of transportation device
CN202124312U (en) * 2011-06-09 2012-01-25 美尔森石墨工业(重庆)有限公司 Feeding roller mechanism
CN203266092U (en) * 2013-03-29 2013-11-06 无锡艾森保自动化装备有限公司 Island type assembly line

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104708311A (en) * 2013-12-16 2015-06-17 南车贵阳车辆有限公司 Assembly method of freight car coupler and assembly device thereof
CN104708311B (en) * 2013-12-16 2017-12-29 中车贵阳车辆有限公司 The assembly method and its assembling device of a kind of freight car coupler
CN107422699A (en) * 2016-05-23 2017-12-01 中机国际工程设计研究院有限责任公司 Production line control system and method based on island assembly line
CN107422699B (en) * 2016-05-23 2019-10-29 中机国际工程设计研究院有限责任公司 Production line control system and method based on island assembly line

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Application publication date: 20130731