CN103216755B - The great power LED electric light source of Miniature low-noise active heat removal - Google Patents

The great power LED electric light source of Miniature low-noise active heat removal Download PDF

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CN103216755B
CN103216755B CN201310120600.7A CN201310120600A CN103216755B CN 103216755 B CN103216755 B CN 103216755B CN 201310120600 A CN201310120600 A CN 201310120600A CN 103216755 B CN103216755 B CN 103216755B
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radiator
light source
power
lamp holder
electric light
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CN103216755A (en
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周洁
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WUXI ANTANG TECHNOLOGY ELECTRONICS Co Ltd
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WUXI ANTANG TECHNOLOGY ELECTRONICS Co Ltd
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Abstract

The invention discloses a kind of great power LED electric light source, particularly relate to a kind of great power LED electric light source of Miniature low-noise active heat removal; The great power LED electric light source of Miniature low-noise active heat removal of the present invention, comprise lamp holder, radiator and lens, described lamp holder is fixed on radiator by four screws, the bottom of radiator is provided with lens, described lamp holder is provided with air inlet one, the bottom of lamp holder is provided with power source cavity, is provided with constant-current driving power supply in power source cavity; The top of described radiator is inlaid with circular quiet Wind Volume fan, and radiator bottom is provided with high thermal conductivity aluminum matrix plate, and high thermal conductivity aluminum matrix plate is provided with high-power photo engine.Described radiator and high thermal conductivity aluminum matrix plate are provided with detection protective device, detect protective device and adopt thermistor.Compared with prior art beneficial effect of the present invention is: cost performance is high, the long-life, wide adaptability, high reliability and low maintenance cost; Structure is simple, easy disassembling, greatly reduces installation and maintenance cost.

Description

The great power LED electric light source of Miniature low-noise active heat removal
Technical field
The present invention relates to high power led electro light sources technical field, particularly relate to a kind of great power LED electric light source of Miniature low-noise active heat removal.
Background technology
Traditional electrical light source incandescent lamp utilizes heat radiation luminous, and because only the sub-fraction of filament institute consuming electric power being converted into visible ray, therefore luminous efficiency is low.From Government Of Australia at the beginning of 2007 takes the lead in announcing to eliminate incandescent lamp with legislation form comprehensively, successively there are tens countries and regions to issue incandescent lamp successively and eliminate plan.And three-primary-color compact-type fluorescent lamp, be commonly called as electricity-saving lamp, although the luminous energy output that 1/5 to 1/4 of ordinary incandescent lamp power consumption can reach same only need be expended, but also there is its drawback, as electricity-saving lamp starts slow, spectrum is discontinuous, simultaneously, electricity-saving lamp needs to add fluorescent RE powder, because fluorescent RE powder itself has radioactivity, electricity-saving lamp can produce ionising radiation (i.e. radioactive ray nuclear radiation), compares the uncertainty that electromagnetic radiation is encroached on human body, and excessive radioactive ray nuclear radiation more merits attention to harm.
Solid-state illumination is a kind of brand-new lighting engineering, utilize semiconductor chip as luminescent material, directly convert electrical energy into luminous energy, it is different from the tricolor powder luminescence that is luminous and electricity-saving lamp of the tungsten filament of incandescent lamp, semiconductor light-emitting-diode (LED) adopts electroluminescence, and photoelectric transformation efficiency is higher.Solid-state illumination has the features such as energy-saving and environmental protection, life-span be long, non-maintaining, easy to control.
The current main force's application of solid state illumination technology remains energy-conservation replacement, as factories and miness storage illumination, commercial lighting, road lighting and view brightening etc.In such applications, having many is scenes of demand high-power illumination, and great power LED luminous component, because its caloric value is large, often adopt the very large aluminium section bar heat radiation of volume.This passive radiating mode is the most conventional at present.
But above-mentioned passive heat radiation mode brings the problem of following several respects:
1, large, the Heavy Weight of lamp body;
Also produce amount of heat while LED electrified light emitting, bring the rising of temperature, the going down of brightness and life-span thus.Application Engineers often design the radiator selecting external form larger, improve heat loss speed by the mode increasing area of dissipation.This situation just bringing the general more traditional lamp body of LED lamp bigger than normal.While external form amplification, the weight of lamp body self also increases greatly, and this point shows particularly evident in the large-power lamp and electric light source of more than 30W.
For comparatively common 60W bulkhead lamp capable, the luminous component of 60W bulkhead lamp capable generally adopts the high-power integration module (COB) of 50W.This module area is less, and caloric value is very large, usually adopts diameter 160mm, and the cylindrical aluminium section bar of height 100-110mm is its heat radiation, and radiator deadweight is generally more than 2 kilograms.Add external power supply and power pack, whole lamp weight about 3 kilograms.And the 200-250W electricity-saving lamp of equivalent brightness typically have a diameter from 120mm, length is 370mm, shortage in weight 1 kilogram.The design of existing LED high power light source really needs to improve as can be seen here.
2, profile or interface do not mate;
As previously mentioned, current LED bay light radiator is huge, heavier-weight, and furthermore driving power is external, and these factors cause LED bay light, and with light fixture, the form of non-light source occurs usually, and the mode of hook lifting must be adopted to install.Replace in engineering at bulkhead lamp capable, latter two in traditional lamp stand, reflection shield, E40 lamp socket are often removed and abandon, cause the huge wasting of resources.Visible, the problem that the LED high power light source meeting conventional light source profile and interface is high practicability is produced in design.
3, temperature rise, light decay, contradiction between life-span and cost;
Continue for bulkhead lamp capable, even if LED bay light on sale in the market have employed very large radiator, the surface temperature rise of whole lamp body has still reached 30-35 degree Celsius, the inner Jie Wenzegenggao of LED.In market competition, the method that some manufacturer demotes with radiator, reaches the object reducing costs and knock down price to promote product.Common radiator degradation normally two kinds of approach, adopt aluminium section bar inferior or reduce heat sink section bar size, these two kinds of ways all objectively reduce thermal capacity and the radiating efficiency of radiator, thus raised the joint temperature of whole lamp temperature rise and LED, and finally cause LED long-term work in too high temperature environment, accelerate light decay, shorten the life-span.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of small, lightweight and heat radiation is good, the great power LED electric light source of long-life Miniature low-noise active heat removal.
The great power LED electric light source of Miniature low-noise active heat removal of the present invention, comprise lamp holder, constant-current driving power supply, radiator, high-power photo engine and lens, described lamp holder by four each other the screw of 90 ° be fixed on radiator, the bottom of radiator is provided with lens, lamp holder is provided with air inlet one, the bottom of lamp holder is provided with power source cavity, is provided with constant-current driving power supply in power source cavity; The top of described radiator is inlaid with circular quiet Wind Volume fan, circular quiet Wind Volume fan is connected by circuit with constant-current driving power supply, radiator bottom is provided with high thermal conductivity aluminum matrix plate, high thermal conductivity aluminum matrix plate is provided with high-power photo engine, and high-power photo engine is connected by circuit with constant-current driving power supply; The radiator top place of keeping to the side is provided with air inlet two, and the edge near radiator blade outside radiator is provided with air outlet near bottom place; The air inlet two of air inlet one from top to bottom, the outer wall of lamp holder, radiator and air outlet form air channel.
Further, described radiator and high thermal conductivity aluminum matrix plate are provided with detection protective device, detect protective device and adopt thermistor, with the temperature of perception radiator and high thermal conductivity aluminum matrix plate, and judge whether whole lamp is in normal state.
Further, described high thermal conductivity aluminum matrix plate is closely cooperated by heat conductive silica gel and radiator.
Further, described high-power photo engine is combined by power SMD lamp pearl string in 80-300 0.5W according to power is different, and lamp pearl is evenly arranged on high thermal conductivity aluminum matrix plate.
Further, described lens are high transmission rate optical glass collector lens, and lens are fixed on radiator by stainless steel retainer ring, set up silica gel dust ring between lens and radiator.
Further; air outlet on air inlet one on described lamp holder, the air inlet two on radiator, circular quiet Wind Volume fan, radiator and detection protective device form dynamical active heat removal system, to constant-current driving power supply and the heat radiation of high-power photo engine.
Preferably, described radiator is solid aluminium heronsbill radiator, and the diameter of radiator is 100-120mm, is preferably 100mm or 120mm, and its thermal capacity is comparatively larger with the heronsbill radiator that size is hollow, and heat is apart from short, and radiating efficiency is high.The quiet Wind Volume fan of described circle is noise only 15dB (distance 1 meter of is measured) when discharge quantity of fan 13CFM, can select maglev fan or NANO Ceramic Bearing fan.
Preferably, described power source cavity is PC or ABS power source cavity.Described lamp holder is E40 screw socket large scale lamp holder.Described constant-current driving power supply is high-power accurate constant-current driving power supply, can select tunable optical or can not light modulation two kinds of patterns.
Compared with prior art beneficial effect of the present invention is:
1, cost performance: the cooperation in Wind Volume fan and high-effect air channel, makes the demand of radiator greatly reduce, significantly reduces and manufacture cost, and material cost reduces up to 75%.This makes guaranteeing to reduce costs thus knock down price under LED is in the prerequisite of good working state to become a practicable thing.
2, the long-life: adopt the LED high power light source surface temperature rise of structure of the present invention to be about 12-16 degree Celsius, high thermal conductivity aluminum matrix plate temperature rise about 20 degrees Celsius, LED joint temperature is well below 85 degrees Celsius of joint temperature of 50000 hours life defineds.Simultaneously because Duct design has taken into account driving power, the temperature rise of the power component in power supply is also very low.Temperature rise on aluminium electrolutic capacitor is no more than 20 degrees Celsius.In driving power, adopt 105 degree of degrees Celsius of long-service-life aluminum electrolytic electric capacity of 10000 hours, in the lamp body of temperature rise 20 degrees Celsius, such electric capacity life-span can reach more than 80000 hours.Which ensure that the real long-life of whole lamp, also make the long-life feature of LED environmental protection and energy saving obtain real embodiment.
3, adaptability: the large screw socket of E40 adopting main flow high power light source is interface, lamp body external diameter is little, especially the model of 120mm diameter is suitable with PAR38 size, consistent with the external diameter of conventional high-power energy-saving lamp, can be used to directly replace conventional P AR38 halogen light source in the indoor place that the high-power floodlights of PAR38 such as auditorium, meeting-place, stadiums, music hall, cinema, museum, supermarket, market are widely used simultaneously.Adopt the LED high power light source profile of structure of the present invention little, lightweight, reach the light source of 80W for optical output power, its weight only about 1.2 kilograms, entire length about 14 centimetres, is applicable to most traditional recessed light fixture.
4, high reliability and low maintenance cost: the present invention not only adopts fan to increase substantially radiating efficiency, the luminous component of LED and drive part is made all to be operated in lower temperature environment, and working state detection device is added outside constant-current driving power supply, detect the state of LED each several part at any time, once there be critical component to lose efficacy, then LED enters low-power consumption mode, close and export or only output stage low-light level, attendant can be reminded to safeguard, which avoid LED, especially photo engine part, damaged in defective mode, reduce maintenance cost.Meanwhile, structure of the present invention is simple, easy disassembling, greatly reduces the labour cost manufactured and safeguard.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of the present invention when dispelling the heat.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
As shown in Figure 1, the great power LED electric light source of Miniature low-noise active heat removal of the present invention, comprise lamp holder 1, radiator 3 and lens 4, described lamp holder 1 by four each other the screw of 90 ° be fixed on radiator 3, the bottom of radiator 3 is provided with lens 4, lamp holder 1 is provided with air inlet one (not shown), the bottom of lamp holder 1 is provided with power source cavity 2, is provided with constant-current driving power supply 5 in power source cavity 2; The top of described radiator 3 is inlaid with circular quiet Wind Volume fan 6, circular quiet Wind Volume fan 6 is connected by circuit with constant-current driving power supply 5, radiator 3 bottom is provided with high thermal conductivity aluminum matrix plate 7, high thermal conductivity aluminum matrix plate 7 is provided with high-power photo engine 8, high-power photo engine 8 is connected by circuit with constant-current driving power supply 5; The radiator 3 top place of keeping to the side is provided with air inlet 29, and the edge near radiator blade outside radiator 3 is provided with air outlet 10 near bottom place; Air inlet 29 and the air outlet 10 of air inlet one from top to bottom, the outer wall of lamp holder 1, radiator 3 form air channel.
Described radiator 3 and high thermal conductivity aluminum matrix plate 7 are provided with detection protective device, detect protective device and adopt thermistor, with the temperature of perception radiator 3 and high thermal conductivity aluminum matrix plate 7, and judge whether whole lamp is in normal state.
Described high thermal conductivity aluminum matrix plate 7 is closely cooperated by heat conductive silica gel and radiator 3.
Described high-power photo engine 8 is by power SMD lamp pearl string in 80-300 0.5W and combine, and lamp pearl is evenly arranged on high thermal conductivity aluminum matrix plate 7.
Described lens 4 are high transmission rate optical glass collector lens, and lens 4 are fixed on radiator 3 by stainless steel retainer ring, set up silica gel dust ring (not shown) between lens 4 and radiator 3.
Described power source cavity 2 is PC or ABS power source cavity.Described lamp holder 1 is E40 screw socket large scale lamp holder.Described constant-current driving power supply 5 is high-power accurate constant-current driving power supply, can select tunable optical or can not light modulation two kinds of patterns.
Described radiator 3 is solid aluminium heronsbill radiator, and the diameter of radiator 3 is 100-120mm, is preferably 100mm or 120mm, and its thermal capacity is comparatively larger with the heronsbill radiator thermal capacity that size is hollow, and heat is apart from short, and radiating efficiency is high.The quiet Wind Volume fan 6 of described circle is noise only 15dB (distance 1 meter of is measured) when discharge quantity of fan 13CFM, can select maglev fan or NANO Ceramic Bearing fan.
Air outlet 10 on air inlet one on described lamp holder 1, the air inlet 29 on radiator 3, circular quiet Wind Volume fan 6, radiator 3 and detection protective device form dynamical active heat removal system, take into account the heat radiation of constant-current driving power supply 5 and the heat radiation of high-power photo engine 8; As shown in Figure 2, wind is entered by the air inlet one on lamp holder 1, outer wall along power source cavity 2 flows to radiator 3, converging with the air inlet 29 on radiator 3 enters in radiator 3, via fan 6, the air outlet 10 of wind from radiator 3 side is being blown out, to dispel the heat to constant-current driving power supply 5, radiator 3, high-power photo engine 8 simultaneously; And the duty of radiator 3, high thermal conductivity aluminum matrix plate 7 is detected by detecting protective device.
The making of embodiment 1:80WE40LED light source:
1, the pcb board of the constant-current driving power supply 5 of 80WLED is circular, this pcb board sets up thermistor, be applicable to being arranged in circular E40 lamp holder 1, for meeting the electrical isolation requirement of constant-current driving power supply 5, between the AC portion of circuit and direct current component, partition of all slotting between the primary and secondary of transformer.This two-part slot treatment, not only meets the demand for security electrically, is also an important ring in air channel, to realize the heat radiation of air channel to constant-current driving power supply simultaneously; And the constant-current driving power supply 5 made is detected;
2, make high-power photo engine 8, this high-power photo engine 8 is by power SMD lamp pearl string in more than 200 0.5W and combine; More than 200 lamp pearls are evenly arranged on high thermal conductivity aluminum matrix plate, had both taken full advantage of the advantage of middle power LED lamp pearl specular removal, low calorie, and evaded again the ill effect of heat localization; The high-power photo engine 8 made is detected simultaneously;
3, high-power photo engine 8 is installed on radiator 3, uses heat conductive silica gel to guarantee high thermal conductivity aluminum matrix plate 7 and radiator 3 close contact, reduce thermal resistance;
4, circular quiet Wind Volume fan 6 is installed in radiator 3, the quiet Wind Volume fan 6 of circle is detected simultaneously;
5, detection protective device is installed in radiator 3 and high thermal conductivity aluminum matrix plate 7;
6, fixing constant-current driving power supply 5 is in power source cavity 2;
7, circular quiet Wind Volume fan 6 and constant-current driving power supply 5 wiring are also fixing;
8, by four screws, lamp holder 1 is installed on radiator 3;
9, high-power photo engine 8 and constant-current driving power supply 5 wiring are also fixing;
10, mounted lens 4 is on high-power photo engine 8;
11, whole lamp detects;
12, be energized high temperature ageing;
13, vanning warehouse-in.
The making of embodiment 2:36WE40LED light source:
1, the pcb board making the constant-current driving power supply 5 of 36WLED is circular, be applicable to being arranged in circular E40 lamp holder 1, for meeting the electrical isolation requirement of isolated power supply, between the AC portion of circuit and direct current component, partition of all slotting between the primary and secondary of transformer.This two-part slot treatment, not only meets the demand for security electrically, is also an important ring in air channel, to realize the heat radiation of air channel to constant-current driving power supply simultaneously; And the constant-current driving power supply 5 made is detected;
2, make high-power photo engine 8, this high-power photo engine 8 is by power SMD lamp pearl string in more than 80 0.5W and combine; More than 80 lamp pearls are evenly arranged on high thermal conductivity aluminum matrix plate, had both taken full advantage of the advantage of middle power LED lamp pearl specular removal, low calorie, and evaded again the ill effect of heat localization; The high-power photo engine 8 made is detected simultaneously;
3, high-power photo engine 8 is installed on radiator 3, uses heat conductive silica gel to guarantee high thermal conductivity aluminum matrix plate 7 and radiator 3 close contact, reduce thermal resistance;
4, circular quiet Wind Volume fan 6 is installed in radiator 3, the quiet Wind Volume fan 6 of circle is detected simultaneously;
5, detection protective device is installed in radiator 3 and high thermal conductivity aluminum matrix plate 7;
6, fixing constant-current driving power supply 5 is in power source cavity 2;
7, circular quiet Wind Volume fan 6 and constant-current driving power supply 5 wiring are also fixing;
8, by four screws, lamp holder 1 is installed on radiator 3;
9, high-power photo engine 8 and constant-current driving power supply 5 wiring are also fixing;
10, mounted lens 4 is on high-power photo engine 8;
11, whole lamp detects;
12, be energized high temperature ageing;
13, vanning warehouse-in.
The product of the present invention that above-described embodiment is made, owing to have employed the cooperation of circular quiet Wind Volume fan and air channel, makes the demand of radiator greatly reduce, significantly reduces and manufacture cost, and material cost reduces up to 75%; The surface temperature rise of said structure is adopted to be about 12-16 degree Celsius, high thermal conductivity aluminum matrix plate temperature rise about 20 degrees Celsius, LED joint temperature is well below 85 degrees Celsius of joint temperature of 50000 hours life defineds, simultaneously because Duct design has taken into account constant-current driving power supply, the temperature rise of the power component in constant-current driving power supply is also very low, and the temperature rise on aluminium electrolutic capacitor is no more than 20 degrees Celsius.In constant-current driving power supply, adopt 105 degrees Celsius of long-service-life aluminum electrolytic electric capacity of 10000 hours, in the lamp body of temperature rise 20 degrees Celsius, such electric capacity life-span can reach more than 80000 hours.The large screw socket of E40 adopting main flow high power light source is interface (lamp holder), and lamp body external diameter is little, and especially the model of 120mm diameter is suitable with PAR38 size, consistent with the external diameter of conventional high-power energy-saving lamp; Profile is little, lightweight, reaches the light source of 80W for optical output power, its weight only about 1.2 kilograms, and entire length about 14 centimetres, is applicable to most traditional recessed light fixture; Constant-current driving power supply adds the detection protective device of duty, detects the state of LED each several part at any time.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.

Claims (8)

1. the great power LED electric light source of a Miniature low-noise active heat removal, comprise lamp holder, constant-current driving power supply, radiator, high-power photo engine and lens, described lamp holder by four each other the screw of 90 ° be fixed on radiator, the bottom of radiator is provided with lens, it is characterized in that: lamp holder is provided with air inlet one, the bottom of lamp holder is provided with power source cavity, is provided with constant-current driving power supply in power source cavity; The top of described radiator is inlaid with circular quiet Wind Volume fan, circular quiet Wind Volume fan is connected by circuit with constant-current driving power supply, radiator bottom is provided with high thermal conductivity aluminum matrix plate, high thermal conductivity aluminum matrix plate is provided with high-power photo engine, and high-power photo engine is connected by circuit with constant-current driving power supply; The described radiator top place of keeping to the side is provided with air inlet two, and the edge near radiator blade outside radiator is provided with air outlet near bottom place; The air inlet two of air inlet one from top to bottom, the outer wall of lamp holder, radiator and air outlet form air channel, and described high thermal conductivity aluminum matrix plate is closely cooperated by heat conductive silica gel and radiator; Air outlet on air inlet one on described lamp holder, the air inlet two on radiator, circular quiet Wind Volume fan, radiator and detection protective device form dynamical active heat removal system, and to constant-current driving power supply and high-power photo engine forced heat radiation.
2. the great power LED electric light source of Miniature low-noise active heat removal as claimed in claim 1; it is characterized in that; described radiator and high thermal conductivity aluminum matrix plate are provided with detection protective device; detect protective device and adopt thermistor, and the temperature detecting radiator and high thermal conductivity aluminum matrix plate judges whole lamp duty.
3. the great power LED electric light source of Miniature low-noise active heat removal as claimed in claim 1, is characterized in that, described high-power photo engine is by power SMD lamp pearl string in 80-300 0.5W and combine, and lamp pearl is evenly arranged on high thermal conductivity aluminum matrix plate.
4. the great power LED electric light source of Miniature low-noise active heat removal as claimed in claim 1, it is characterized in that, described lens are high transmission rate optical glass collector lens, and lens are fixed on radiator by stainless steel retainer ring, set up silica gel dust ring between lens and radiator.
5. the great power LED electric light source of Miniature low-noise active heat removal as claimed in claim 4, it is characterized in that, described radiator is solid aluminium heronsbill radiator, and the diameter of radiator is 100-120mm.
6. the great power LED electric light source of Miniature low-noise active heat removal as claimed in claim 5, it is characterized in that, described constant-current driving power supply is high-power accurate constant-current driving power supply, selects tunable optical or can not light modulation two kinds of patterns.
7. the great power LED electric light source of Miniature low-noise active heat removal as claimed in claim 6, it is characterized in that, described power source cavity is PC or ABS power source cavity.
8. the great power LED electric light source of Miniature low-noise active heat removal as claimed in claim 7, it is characterized in that, lamp holder is E40 screw socket.
CN201310120600.7A 2013-04-09 2013-04-09 The great power LED electric light source of Miniature low-noise active heat removal Active CN103216755B (en)

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CN103486523A (en) * 2013-09-17 2014-01-01 浙江中博光电科技有限公司 Mining lamp
JP6255533B2 (en) * 2014-09-16 2017-12-27 フィリップス ライティング ホールディング ビー ヴィ cooling fan

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CN101639171A (en) * 2008-07-31 2010-02-03 东芝照明技术株式会社 Bulb-shaped lamp
CN101865372A (en) * 2009-04-20 2010-10-20 富准精密工业(深圳)有限公司 Light-emitting diode lamp
CN101881404A (en) * 2010-07-01 2010-11-10 王干 Intelligently controlled forced convection radiation LED streetlamp system

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Publication number Priority date Publication date Assignee Title
CN101639171A (en) * 2008-07-31 2010-02-03 东芝照明技术株式会社 Bulb-shaped lamp
CN101865372A (en) * 2009-04-20 2010-10-20 富准精密工业(深圳)有限公司 Light-emitting diode lamp
CN101881404A (en) * 2010-07-01 2010-11-10 王干 Intelligently controlled forced convection radiation LED streetlamp system

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