CN103214633B - Preparation method of graphite-base flame-retardant char forming agent - Google Patents

Preparation method of graphite-base flame-retardant char forming agent Download PDF

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Publication number
CN103214633B
CN103214633B CN201310158709.XA CN201310158709A CN103214633B CN 103214633 B CN103214633 B CN 103214633B CN 201310158709 A CN201310158709 A CN 201310158709A CN 103214633 B CN103214633 B CN 103214633B
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graphite
forming agent
preparation
fire
black lead
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CN103214633A (en
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黎俊
黄玉东
胡桢
刘丽
王立军
于洪涛
赵锦豪
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Harbin Institute of Technology
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Harbin Institute of Technology
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Abstract

The invention relates to a preparation method of a flame-retardant char forming agent, and particularly relates to a preparation method of the graphite-base flame-retardant char forming agent. The invention aims to solve the problems of poor compatibility and difficult dispersion of flame-retardant expansible graphite in a polystyrene matrix and polymer solution. The preparation method comprises the following steps of: I, preparing expansible graphite with carboxyl on the surface; II, preparing acylating chlorination expansible graphite; III, preparing OH-C60/expansible graphite copolymer; and IV, preparing the graphite-base flame-retardant char forming agent. The graphite-base flame-retardant char forming agent and a free radical polymer can form a copolymer which is highly compatible to the free radical polymer matrix. Chemical bond combination is carried out on fullerene and the expansible graphite, so that the flame retardance is improved. The preparation method is simple and low in cost, and is used for preparing the graphite-base flame-retardant char forming agent.

Description

The preparation method of the fire-retardant char-forming agent of a kind of graphite-based
Technical field
The present invention relates to the preparation method of fire-retardant char-forming agent.
Background technology
In China, along with the raising of living standards of the people, building energy consumption such as heating, air-conditioning, hot water service, illumination etc. increase sharply, and therefore building energy conservation becomes the key object of China's energy-saving and emission-reduction.The Main Means reducing building energy consumption is building construction external insulation system.In large-scale application building energy-saving heat-insulating material, mainly contain the product such as expanded polystyrene foams (EPS), polyurethane foam (PU).And along with the continuous increase of polystyrene foam plate lagging material usage quantity and Application Areas, its inflammableness is also progressively exposed out, and serious harm is to the security of the lives and property of the people.
Expansible black lead is widely used in the preparation of inorganic fire-retarded auxiliary agent due to the flame retardant properties of its excellence.Expansible black lead is that find up to now only can be used for severe condition and have the swelling agent of enough expansion strengths.Expansible black lead can form the charring layer of expanded polystyrene veneer in combustion, and this charring layer has excellent fire-retardant, heat insulation and resistance to elevated temperatures.Therefore, expansible black lead is distributed in polystyrene foamed, utilizes its expansion to stop burning, damp down a fire, play the effect of heat insulation oxygen barrier simultaneously, realize the fire retardation of graphite to polystyrene foamed.But due to expansible black lead surface inertness, be difficult to effectively disperse in polystyrene matrix and in polymers soln, and then limit the application of expansible black lead in flame retardant area.
Summary of the invention
The present invention will solve flame retardant resistance expansible black lead poor compatibility in polystyrene matrix and polymers soln thereof, is difficult to the problem of disperseing, and the preparation method of the fire-retardant char-forming agent of a kind of graphite-based provided.
A preparation method for the fire-retardant char-forming agent of graphite-based, specifically prepares according to following steps:
One, natural graphite powder is dispersed in perchloric acid/nitric acid mixed solution, oxidation and preexpanding process is carried out again under temperature is 50 DEG C of conditions, obtain the expansible black lead of surface with carboxyl, wherein the mass ratio of natural graphite powder and perchloric acid/nitric acid mixed solution is 20: 500 ~ 2000;
Two, the expansible black lead that step one obtains is mixed with thionyl chloride, then under temperature is 20 DEG C ~ 120 DEG C conditions, 1min ~ 360min is kept, vacuum drying treatment again, obtain chloride expansible black lead, wherein the mass ratio of the expansible black lead that obtains of step one and thionyl chloride is 1 ~ 10: 100;
Three, by mass concentration be 0.05% ~ 5.0% polyhydroxy fullerene chloroformic solution join in the chloroformic solution of the chloride expansible black lead that step 2 obtains, then under temperature is 20 DEG C ~ 100 DEG C conditions, 10min ~ 480min is kept, vacuum drying treatment again, obtains OH-C 60/ expansible black lead multipolymer, wherein the mass concentration of the chloroformic solution of chloride expansible black lead is 0.05% ~ 2%, OH-C 60oH-C in/expansible black lead multipolymer 60be 0.01 ~ 2 with the mass ratio of expansible black lead;
Four, OH-C step 3 obtained 60/ expansible black lead multipolymer and unsaturated compound put into chloroform, carry out esterification, obtain the fire-retardant char-forming agent of a kind of graphite-based under temperature is 60 DEG C ~ 100 DEG C conditions, wherein the OH-C that obtains of step 3 60the mass ratio of/expansible black lead multipolymer and unsaturated compound is 100: 1 ~ 50.
The present invention adopts polyhydroxy fullerene to be medium, unsaturated double-bond is introduced into expansible black lead surface, and then realizes itself and cinnamic in-situ copolymerization, realizes graphite flame retardant in polystyrene dispersed.Compared with the preparation method of conventional graphite flame retardant, it is simple that the fire-retardant char-forming agent of graphite-based prepared by the present invention has synthesis, good dispersity, be easy to the advantages such as extensive preparation, and in use rate of migration is little, substantially stop polyester material in use procedure because fire retardant moves the frosting phenomenon brought.
The invention has the beneficial effects as follows: 1, the fire-retardant char-forming agent of graphite-based that obtains of the present invention and free radical polyalcohol can form multipolymer, this multipolymer and free radical polyalcohol matrix have extraordinary consistency, this greatly reduces in use procedure and becomes into agent migration in the base, has stopped because char-forming agent moves the frosting phenomenon caused; 2, soccerballene and expanded graphite are carried out chemical bonds by the present invention, improve the two cooperative flame retardant ability significantly; 3, preparation method of the present invention is simple, and cost is low, and the required solvent of synthesis is single, is easy to Collection and utilization, is conducive to large-scale production, therefore have extraordinary application prospect.
The present invention is for the preparation of the fire-retardant char-forming agent of graphite-based.
Accompanying drawing explanation
Fig. 1 is graphite-based fire-retardant char-forming agent transmission electron microscope picture prepared by embodiment one.
Embodiment
Technical solution of the present invention is not limited to following cited embodiment, also comprises the arbitrary combination between each embodiment.
Embodiment one: the preparation method of the fire-retardant char-forming agent of a kind of graphite-based of present embodiment, specifically prepare according to following steps:
One, natural graphite powder is dispersed in perchloric acid/nitric acid mixed solution, oxidation and preexpanding process is carried out again under temperature is 50 DEG C of conditions, obtain the expansible black lead of surface with carboxyl, wherein the mass ratio of natural graphite powder and perchloric acid/nitric acid mixed solution is 20: 500 ~ 2000;
Two, the expansible black lead that step one obtains is mixed with thionyl chloride, then under temperature is 20 DEG C ~ 120 DEG C conditions, 1min ~ 360min is kept, vacuum drying treatment again, obtain chloride expansible black lead, wherein the mass ratio of the expansible black lead that obtains of step one and thionyl chloride is 1 ~ 10: 100;
Three, by mass concentration be 0.05% ~ 5.0% polyhydroxy fullerene chloroformic solution join in the chloroformic solution of the chloride expansible black lead that step 2 obtains, then under temperature is 20 DEG C ~ 100 DEG C conditions, 10min ~ 480min is kept, vacuum drying treatment again, obtains OH-C 60/ expansible black lead multipolymer, wherein the mass concentration of the chloroformic solution of chloride expansible black lead is 0.05% ~ 2%, OH-C 60oH-C in/expansible black lead multipolymer 60be 0.01 ~ 2 with the mass ratio of expansible black lead;
Four, OH-C step 3 obtained 60/ expansible black lead multipolymer and unsaturated compound put into chloroform, carry out esterification, obtain the fire-retardant char-forming agent of a kind of graphite-based under temperature is 60 DEG C ~ 100 DEG C conditions, wherein the OH-C that obtains of step 3 60the mass ratio of/expansible black lead multipolymer and unsaturated compound is 100: 1 ~ 50.
The beneficial effect of present embodiment is: 1, the fire-retardant char-forming agent of graphite-based that obtains of present embodiment and free radical polyalcohol can form multipolymer, this multipolymer and free radical polyalcohol matrix have extraordinary consistency, this greatly reduces in use procedure and becomes into agent migration in the base, has stopped because char-forming agent moves the frosting phenomenon caused; 2, soccerballene and expanded graphite are carried out chemical bonds by present embodiment, improve the two cooperative flame retardant ability significantly; 3, present embodiment preparation method is simple, and cost is low, and the required solvent of synthesis is single, is easy to Collection and utilization, is conducive to large-scale production, therefore have extraordinary application prospect.
Embodiment two: present embodiment and embodiment one unlike: in step one, in perchloric acid/nitric acid mixed solution, the volume ratio of perchloric acid and nitric acid is 30: 70.Other is identical with embodiment one.
Embodiment three: present embodiment and embodiment one unlike: in step one, the mass ratio of natural graphite powder and perchloric acid/nitric acid mixed solution is 20: 550 ~ 1900.Other is identical with embodiment one.
Embodiment four: present embodiment and embodiment one unlike: under temperature is 30 DEG C ~ 110 DEG C conditions, keep 10min ~ 300min in step 2.Other is identical with embodiment one.
Embodiment five: present embodiment and embodiment one unlike: in step 2, the mass ratio of expansible black lead and thionyl chloride is 2 ~ 8: 100.Other is identical with embodiment one.
Embodiment six: present embodiment and embodiment one unlike: in step 3, the mass concentration of polyhydroxy fullerene chloroformic solution is 1.0% ~ 4.0%.Other is identical with embodiment one.
Embodiment seven: present embodiment and embodiment one unlike: in step 4, unsaturated compound is the one or more combination in unsaturated acid anhydride, unsaturated acyl chlorides and unsaturated acid.Other is identical with embodiment one.
Embodiment eight: one of present embodiment and embodiment one to seven unlike: in step 4, unsaturated acid anhydride is the one or more combination in acrylic anhydride, crotonic anhydride, maleic anhydride and 4-pentenoic acid anhydride.Other is identical with one of embodiment one to seven.
Embodiment nine: one of present embodiment and embodiment one to seven unlike: in step 4, unsaturated acyl chlorides is the one or more combination in acrylate chloride, crotonyl chloride, malenyl chloride and 4-prenyl chloride.Other is identical with one of embodiment one to seven.
Embodiment ten: one of present embodiment and embodiment one to seven unlike: in step 4, unsaturated acid is the one or more combination in vinylformic acid, butenoic acid, toxilic acid and 4-pentenoic acid compound.Other is identical with one of embodiment one to seven.
Following examples are adopted to verify beneficial effect of the present invention:
Embodiment one:
The preparation method of the fire-retardant char-forming agent of a kind of graphite-based of the present embodiment, specifically prepares according to following steps:
One, natural graphite powder is dispersed in perchloric acid/nitric acid mixed solution, oxidation and preexpanding process is carried out again under temperature is 50 DEG C of conditions, obtain the expansible black lead of surface with carboxyl, wherein the mass ratio of natural graphite powder and perchloric acid/nitric acid mixed solution is 20: 500;
Two, the expansible black lead that step one obtains is mixed with thionyl chloride, then under temperature is 100 DEG C of conditions, 160min is kept, vacuum drying treatment again, obtains chloride expansible black lead, and wherein the mass ratio of the expansible black lead that obtains of step one and thionyl chloride is 2: 100;
Three, by mass concentration be 2.0% polyhydroxy fullerene chloroformic solution join in the chloroformic solution of the chloride expansible black lead that step 2 obtains, then under temperature is 80 DEG C of conditions, keep 380min, then vacuum drying treatment, obtain OH-C 60/ expansible black lead multipolymer, wherein the mass concentration of the chloroformic solution of chloride expansible black lead is 0.5%, OH-C 60oH-C in/expansible black lead multipolymer 60be 1 with the mass ratio of expansible black lead;
Four, OH-C step 3 obtained 60/ expansible black lead multipolymer and unsaturated compound put into chloroform, under temperature is 90 DEG C of conditions, carry out esterification, obtain the fire-retardant char-forming agent of a kind of graphite-based, wherein the OH-C that obtains of step 3 60the mass ratio of/expansible black lead multipolymer and unsaturated compound is 100: 5.
In the present embodiment, in step 4, unsaturated compound is acrylic anhydride.
The transmission electron microscope picture of the fire-retardant char-forming agent of the present embodiment graphite-based as shown in Figure 1.
Char-forming agent prepared by the present embodiment and PS consistency good, greatly reduce char-forming agent migration in the base in use procedure, stopped because char-forming agent moves the frosting phenomenon caused.
The char-forming agent prepared by above-described embodiment and PS carry out melting mixing, and mixture is pressed into flame retardant test exemplar, and to the oxygen index of blend, become charcoal to prevent dripping sign, the relation of its performance and composition is as follows:
The fire-retardant char-forming agent of the graphite-based that the present invention obtains and free radical polyalcohol can form multipolymer, this multipolymer and free radical polyalcohol matrix have extraordinary consistency, this greatly reduces in use procedure and becomes into agent migration in the base, has stopped because char-forming agent moves the frosting phenomenon caused; Soccerballene and expanded graphite are carried out chemical bonds by the present invention, improve the two cooperative flame retardant ability significantly; Preparation method of the present invention is simple, and cost is low, and the required solvent of synthesis is single, is easy to Collection and utilization, is conducive to large-scale production, therefore have extraordinary application prospect.

Claims (10)

1. a preparation method for the fire-retardant char-forming agent of graphite-based, is characterized in that the preparation method of the fire-retardant char-forming agent of a kind of graphite-based, specifically prepares according to following steps:
One, natural graphite powder is dispersed in perchloric acid/nitric acid mixed solution, oxidation and preexpanding process is carried out again under temperature is 50 DEG C of conditions, obtain the expansible black lead of surface with carboxyl, wherein the mass ratio of natural graphite powder and perchloric acid/nitric acid mixed solution is 20: 500 ~ 2000;
Two, the expansible black lead that step one obtains is mixed with thionyl chloride, then under temperature is 20 DEG C ~ 120 DEG C conditions, 1min ~ 360min is kept, vacuum drying treatment again, obtain chloride expansible black lead, wherein the mass ratio of the expansible black lead that obtains of step one and thionyl chloride is 1 ~ 10: 100;
Three, by mass concentration be 0.05% ~ 5.0% polyhydroxy fullerene chloroformic solution join in the chloroformic solution of the chloride expansible black lead that step 2 obtains, then under temperature is 20 DEG C ~ 100 DEG C conditions, 10min ~ 480min is kept, vacuum drying treatment again, obtains OH-C 60/ expansible black lead multipolymer, wherein the mass concentration of the chloroformic solution of chloride expansible black lead is 0.05% ~ 2%, OH-C 60oH-C in/expansible black lead multipolymer 60be 0.01 ~ 2 with the mass ratio of expansible black lead;
Four, OH-C step 3 obtained 60/ expansible black lead multipolymer and unsaturated compound put into chloroform, carry out esterification, obtain the fire-retardant char-forming agent of a kind of graphite-based under temperature is 60 DEG C ~ 100 DEG C conditions, wherein the OH-C that obtains of step 3 60the mass ratio of/expansible black lead multipolymer and unsaturated compound is 100: 1 ~ 50.
2. the preparation method of the fire-retardant char-forming agent of a kind of graphite-based according to claim 1, is characterized in that the volume ratio of perchloric acid and nitric acid in perchloric acid in step one/nitric acid mixed solution is 30: 70.
3. the preparation method of the fire-retardant char-forming agent of a kind of graphite-based according to claim 1, is characterized in that the mass ratio of natural graphite powder and perchloric acid/nitric acid mixed solution in step one is 20: 550 ~ 1900.
4. the preparation method of the fire-retardant char-forming agent of a kind of graphite-based according to claim 1, is characterized in that under temperature is 30 DEG C ~ 110 DEG C conditions, keeping 10min ~ 300min in step 2.
5. the preparation method of the fire-retardant char-forming agent of a kind of graphite-based according to claim 1, is characterized in that the mass ratio of expansible black lead and thionyl chloride in step 2 is 2 ~ 8: 100.
6. the preparation method of the fire-retardant char-forming agent of a kind of graphite-based according to claim 1, is characterized in that the mass concentration of polyhydroxy fullerene chloroformic solution in step 3 is 1.0% ~ 4.0%.
7. the preparation method of the fire-retardant char-forming agent of a kind of graphite-based according to claim 1, is characterized in that in step 4, unsaturated compound is the one or more combination in unsaturated acid anhydride, unsaturated acyl chlorides and unsaturated acid.
8. the preparation method of the fire-retardant char-forming agent of a kind of graphite-based according to claim 7, is characterized in that in step 4, unsaturated acid anhydride is the one or more combination in acrylic anhydride, crotonic anhydride, maleic anhydride and 4-pentenoic acid anhydride.
9. the preparation method of the fire-retardant char-forming agent of a kind of graphite-based according to claim 7, is characterized in that in step 4, unsaturated acyl chlorides is the one or more combination in acrylate chloride, crotonyl chloride, malenyl chloride and 4-prenyl chloride.
10. the preparation method of the fire-retardant char-forming agent of a kind of graphite-based according to claim 7, is characterized in that in step 4, unsaturated acid is the one or more combination in vinylformic acid, butenoic acid, toxilic acid and 4-pentenoic acid compound.
CN201310158709.XA 2013-05-02 2013-05-02 Preparation method of graphite-base flame-retardant char forming agent Expired - Fee Related CN103214633B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101386406A (en) * 2008-10-24 2009-03-18 南开大学 Composite hybridization material of mono-layer graphite and Fullerenes, preparation method and application thereof
CN101966988A (en) * 2010-11-17 2011-02-09 哈尔滨工业大学 Method for preparing graphene powder
CN102583303A (en) * 2012-02-24 2012-07-18 中国科学院化学研究所 Method for preparing high water solubility fullerol
CN102744996A (en) * 2012-07-30 2012-10-24 哈尔滨工业大学 Graphene oxide inkjet recording material and manufacturing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101386406A (en) * 2008-10-24 2009-03-18 南开大学 Composite hybridization material of mono-layer graphite and Fullerenes, preparation method and application thereof
CN101966988A (en) * 2010-11-17 2011-02-09 哈尔滨工业大学 Method for preparing graphene powder
CN102583303A (en) * 2012-02-24 2012-07-18 中国科学院化学研究所 Method for preparing high water solubility fullerol
CN102744996A (en) * 2012-07-30 2012-10-24 哈尔滨工业大学 Graphene oxide inkjet recording material and manufacturing method thereof

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