CN103213427A - Full-automatic pen plate gluing machine - Google Patents
Full-automatic pen plate gluing machine Download PDFInfo
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- CN103213427A CN103213427A CN2013101634809A CN201310163480A CN103213427A CN 103213427 A CN103213427 A CN 103213427A CN 2013101634809 A CN2013101634809 A CN 2013101634809A CN 201310163480 A CN201310163480 A CN 201310163480A CN 103213427 A CN103213427 A CN 103213427A
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Abstract
The invention relates to a full-automatic pen plate gluing machine and belongs to the technical field of pen producing and processing. The full-automatic pen plate gluing machine comprises a work disc. A lower plate feeding work station, an upper plate feeding work station, a steel core locating work station, a drying work station, an upper template lifting work station and a plate discharging work station are sequentially arranged on the work disc. An automatic lower plate feeding system corresponding to the lower plate feeding work station is arranged, an automatic upper plate feeding system corresponding to the upper plate feeding work station is arranged, a steel core locating pressurizing system corresponding to the steel core locating work station is arranged, a drying pressurizing system corresponding to the drying work station is arranged, an upper template lifting mechanism corresponding to the upper template lifting work station is arranged, and a plate discharging mechanism corresponding to the plate discharging work station is arranged. The work disc moves intermittently under drive of a grooved wheel mechanism arranged on the lower portion of the work disc. By means of intermittent rotation of the multi-work-station work disc, working procedures of feeding pen plates, gluing, locating, drying discharging the plates and the like are finished automatically in a coordinate mode, labor cost is lowered, processing efficiency of the pen plates is improved, quality of the pen plates is improved, and a product yield is increased.
Description
Technical field
The present invention relates to a kind of offset plate machine, relate in particular to a kind of full-automatic plate offset plate machine, belong to the production and processing technical field of pen.
Background technology
Traditional penholder production technology is mainly to be that manual operations is finished, and is at first processing gluing on the plank of groove, puts at least two pen core location then, and the time of heating more than two hours dries then.At first the main body because of pen core is a paraffin, its rigidity, toughness is relatively poor, and to the temperature requirement strictness, for example distortion will appear in 40 ℃ of temperature pen cores, so there have slightly when operation is heated in pressurization to be improper, be easy to produce waste product because pen core high temperature is out of shape the groove dislocation that causes between two planks down, secondly because of two pen core location, the plank of general eight grooves calculates has only six finished product bar qualification rates to account for 75%, if making the bar that also needs manually to have pen core behind the bar screens, not only waste time and energy, working (machining) efficiency is low, and its yield rate is low, does not satisfy the demand of annotating the core machine far away.
Summary of the invention
The present invention is directed to the deficiency that above-mentioned prior art exists, a kind of simple in structure, easy to operate, full-automatic plate offset plate machine that working (machining) efficiency is high is provided, it is to the firm and hard existing machinery automation processing of pen.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of full-automatic plate offset plate machine, it is characterized in that, comprise scratch diskette, be provided with into lower plate station on the described scratch diskette successively, advance the upper plate station, steel core location station, drying station, put on template station and ejecting plate station, advance corresponding being provided with of lower plate station and enter the lower plate system automatically with described, advance corresponding being provided with of upper plate station and enter the upper plate system automatically with described, the corresponding steel core location compression system that is provided with described steel core location station, the corresponding oven dry compression system that is provided with described drying station, put on corresponding being provided with of template station and put on template mechanism with described, the corresponding ejecting plate mechanism that is provided with described ejecting plate station, described scratch diskette bottom is provided with Geneva mechanism, and described Geneva mechanism offers the power of described scratch diskette intermittent movement;
Corresponding with each the station position plate locating slot that is provided with on the described scratch diskette, corresponding described plate locating slot top is provided with cope match-plate pattern, and described cope match-plate pattern is provided with briquetting;
The steel core location that described steel core location compression system comprises at least four location steel cores, steel core positioning cylinder and is arranged on station top, described steel core location adds air cylinder, described steel core positioning cylinder is used for the steel core action of control location, described steel core location adds air cylinder and is used to compress the cope match-plate pattern that is arranged on the station of described steel core location, by realizing compressing cope match-plate pattern on the briquetting that acts on cope match-plate pattern.Described steel core positioning cylinder mainly is the location steel core to be sent in the hole that upper plate and lower plate form position, treat steel core location pressurization cylinder action after, the steel core positioning cylinder will locate steel core and be drawn back, the while steel core is located and is added the air cylinder return.
The invention has the beneficial effects as follows: the technology that has changed traditional system pen, the manual operations that working (machining) efficiency is low has become automated mechanical processing, rotate by multistation scratch diskette batch (-type), realize that a plate advances operations such as plate, gluing, location, oven dry, ejecting plate and coordinates to finish automatically, reduced the recruitment cost, improve the working (machining) efficiency of a plate, also improved the quality and the yield rate of a plate simultaneously, perfect more with cooperating of full-automatic injecting core machine.
On the basis of technique scheme, the present invention can also do following improvement.
Further, describedly enter the lower plate system automatically and comprise lower plate deposit storehouse, lower plate is advanced plate mechanism and lower plate rubber-coated mechanism, described lower plate is entered plate mechanism and is comprised into lower plate cylinder and lower plate push pedal, described lower plate rubber-coated mechanism comprises sealing load glue jar, glue valve and glue threshold switch cylinder, and described glue valve is installed in the top of described lower plate deposit storehouse plate outlet;
Describedly enter the upper plate system automatically and comprise upper plate deposit storehouse, upper plate advances plate mechanism and upper plate rubber-coated mechanism, and described upper plate enters plate mechanism and comprises into upper plate cylinder and upper plate top board, and described upper plate rubber-coated mechanism comprises the glue box and is arranged on rubber roll in the glue box.
Adopt the beneficial effect of above-mentioned further scheme to be, by entering the lower plate system automatically and entering the upper plate system automatically, realize a plate automatically at plate Surface Groove edge gluing, advance plate to scratch diskette, as follows in detail: as at first will to descend edges of boards to advance the edges of boards gluing to enter on the scratch diskette automatically by entering the lower plate system automatically, scratch diskette rotation then, this station rotates to and enters upper plate alliance place automatically, will go up edges of boards and enter the top that the edges of boards gluing is advanced into above-mentioned lower plate automatically by entering the upper plate system automatically then.
Further, described oven dry compression system comprises that vortex air pump, electric heater, hot-blast pipe line, oven dry add air cylinder and wind is chewed mechanism, described vortex air pump is connected with the air inlet of described electric heater by pipeline, described electric heater connects wind by hot-blast pipe line and chews mechanism, described oven dry adds the air cylinder correspondence and is arranged on described drying station top, and described oven dry adds air cylinder by realizing the action that compresses to cope match-plate pattern on the briquetting that acts on cope match-plate pattern;
Wind is chewed mechanism and is comprised that wind is chewed mouthful, wind is chewed silicone rubber for sealing, wind is chewed mobile airduct, wind chews overcoat and wind is chewed the advance and retreat cylinder, described wind is chewed overcoat and is communicated with described hot-blast pipe line, and described wind is chewed mobile airduct and chewed under the advance and retreat cylinder action and can slide in wind is chewed overcoat at described wind.
Adopt the beneficial effect of above-mentioned further scheme to be, the oven dry compression system is mainly at compressing through the steel core location in the tight contact in back, lower plate is dried, as follows in detail: described wind is chewed mouthful the effect of chewing silicone rubber for sealing through wind and is pressed on, the end face of lower plate, utilize the vortex air pump, the high temperature and high speed air-flow that electric heater produces directly is blown in the hole of two plates bonding back formation, make, lower plate glue contact-making surface obtains rapid drying, in drying course, oven dry pressurization cylinder action in the briquetting of cope match-plate pattern on having good positioning, lower plate compresses that the gluing position is fully contacted is bonding.
Further, described put on template mechanism comprise be arranged on described put on template station top put on the template cylinder, described cope match-plate pattern is provided with carries plate mechanism, the described plate mechanism of carrying comprises press section and the self-locking mechanism that has spring that is connected with the press section, fixedly connected with described cope match-plate pattern in described self-locking mechanism bottom, the described template cylinder action of putting on is in proposing the action that plate mechanism realizes putting on template.
Adopt the beneficial effect of above-mentioned further scheme to be, before ejecting plate, the cope match-plate pattern of plate locating slot top is mentioned, as follows in detail: as to move down and act on the press section of carrying plate mechanism by putting on the template cylinder, drive on the cope match-plate pattern when self-locking mechanism that is connected with the press section moves down release and move, thus, cope match-plate pattern breaks away from away from the upper and lower plate that compresses.
Further, described ejecting plate mechanism comprises the ejecting plate cylinder, and described ejecting plate cylinder is arranged on the below of described ejecting plate station.
Adopt the beneficial effect of above-mentioned further scheme to be, through the upper and lower plate ejecting plate under the effect of described ejecting plate cylinder that compresses after the pressurization of steel core location, the oven dry pressurization, after compressing the plate release scratch diskette that afterwards upper and lower plate forms, enter specific slideway and focus on.
Further, described Geneva mechanism comprises sheave, sheave positioning pedestal, sheave adapter sleeve and thumb wheel, and described sheave is fixed on the described sheave positioning pedestal, and described sheave one side is provided with sheave locking arc, is provided with the sheave allocating slot between described sheave locking arc; Described thumb wheel is provided with thumb wheel locking arc, and described thumb wheel locking arc matches with described sheave locking arc.
Adopt the beneficial effect of above-mentioned further scheme to be, after the thumb wheel of thumb wheel is coupling and receives rotate instruction, by cooperating of thumb wheel locking arc on thumb wheel and the sheave and sheave locking arc, be converted to the intermittent movement of sheave with rotatablely moving, thus the operation of each station on the realization scratch diskette.
Further, described scratch diskette is provided with 6～12 stations, and described plate locating slot is 6～12, and described plate locating slot slightly is wider than the width of described upper plate or lower plate.
Adopt the beneficial effect of above-mentioned further scheme to be, utilize fixing lower plate and the upper plate in groups of plate locating slot, lower plate and upper plate according to different size can be changed corresponding with it plate locating slot at any time, according to different production needs, and station that can be reasonable in design on the scratch diskette.
Further, also comprise mechanical drive system, described mechanical drive system comprises motor, reductor and overload-release clutch, described motor is connected by belt with reductor, described reductor is connected with described final drive shaft through described overload-release clutch and by chain, the final drive shaft of described mechanical drive system is connected with the thumb wheel axle of described thumb wheel by bevel gear, described thumb wheel is connected with described sheave by thumb wheel locking arc, realize the intermittent movement of Geneva mechanism, thereby drive the scratch diskette rotation coaxial with Geneva mechanism.
Adopt the beneficial effect of above-mentioned further scheme to be, when overload-release clutch can be implemented in equipment running process and is obstructed, final drive shaft separates with reductor, avoid equipment impaired, thumb wheel receives the rotary power rotation that final drive shaft transmits, and realizes the intermittent movement of Geneva mechanism by thumb wheel locking arc, thumb wheel axle and the sheave locking arc of thumb wheel, the interaction of sheave allocating slot.
Further, also comprise control system, described control system comprise switch board and be arranged in the switch board near the inductive switching ring with near switch, the described axle head that is arranged on described final drive shaft near the inductive switching ring.
Adopt the beneficial effect of above-mentioned further scheme to be, control system adopts near the inductive switching ring can realize that each operation action is harmonious in time, and control system can be controlled each magnetic valve, thereby controls each cylinder co-ordination.
Also comprise the air-operated solenoid valve group that is used for the control cylinder action.
Adopt the beneficial effect of above-mentioned further scheme to be, the control of the controlled system of air-operated solenoid valve winding utilizes compressed air to make each cylinder co-ordination.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the vertical view of scratch diskette of the present invention;
Fig. 3 is the structural representation of mechanical drive system of the present invention;
Fig. 4 chews the structural representation of mechanism for wind of the present invention;
Fig. 5 advances the structural representation of lower plate system automatically for the present invention;
Fig. 6 is the structural representation of lower plate gluing of the present invention;
Fig. 7 is the structural representation of glue valve of the present invention;
Fig. 8 advances the structural representation of upper plate system automatically for the present invention;
Fig. 9 is the structural representation of upper plate gluing of the present invention;
Figure 10 is the structural representation of sheave of the present invention;
Figure 11 is the structural representation of cope match-plate pattern of the present invention;
Figure 12 is the structural representation of cope match-plate pattern working cylinder of the present invention.
Among Fig. 1～Figure 12,1, enter the lower plate system automatically; 101, lower plate deposit storehouse; 102, advance the lower plate cylinder; 103, lower plate push pedal; 104, sealing load glue jar; 105, glue valve; 106, glue threshold switch cylinder; 107, lower plate; 108, plastic emitting is chewed; 2, enter the upper plate system automatically; 201, upper plate; 202, upper plate deposit storehouse; 203, advance the upper plate cylinder; 204, upper plate top board; 205, glue box; 206, rubber roll; 3, steel core location compression system; 301, steel core; 302, steel core positioning cylinder; 4, oven dry compression system; 401, vortex air pump; 402, electric heater; 403, hot-blast pipe line; 5, wind is chewed mechanism; 501, wind is chewed mouth; 502, wind is chewed silicone rubber for sealing; 502 wind are chewed mobile airduct; 503, wind is chewed overcoat; 504, wind is chewed the advance and retreat cylinder; 6, Geneva mechanism; 601, sheave; 602, sheave positioning pedestal; 603, sheave adapter sleeve; 604, thumb wheel; 605, sheave locking arc; 606, sheave allocating slot; 607, thumb wheel locking arc; 608, thumb wheel location axle sleeve; 609, thumb wheel axle; 7, scratch diskette; 701, plate locating slot; 702, advance the lower plate station; 703, advance the upper plate station; 704, steel core location station; 705, drying station; 706, put on the template station; 707, ejecting plate station; 708, wheel idle station; 8, motor; 9, reductor; 10, overload-release clutch; 11, belt; 12, chain; 13, final drive shaft; 131, sprocket wheel; 14, near the inductive switching ring; 15, near switch; 16, switch board; 17, air-operated solenoid valve group; 18, oven dry adds air cylinder; 19, cope match-plate pattern; 20, the steel core location adds air cylinder; 21, ejecting plate cylinder; 22, bevel gear; 23, press section; 24, self-locking mechanism; 25, briquetting; 26, put on the template cylinder.
The specific embodiment
Below in conjunction with accompanying drawing principle of the present invention and feature are described, institute gives an actual example and only is used to explain the present invention, is not to be used to limit scope of the present invention.
As Fig. 1～shown in Figure 12, a kind of full-automatic plate offset plate machine, be characterized in, comprise scratch diskette 7, be provided with into lower plate station 702 on the described scratch diskette 7 successively, advance upper plate station 703, steel core location station 704, drying station 705, put on template station 706 and ejecting plate station 707, advance lower plate station 702 corresponding being provided with and enter lower plate system 1 automatically with described, advance upper plate station 703 corresponding being provided with and enter upper plate system 2 automatically with described, with the described steel core location station 704 corresponding steel core location compression systems 3 that are provided with, with the described drying station 705 corresponding oven dry compression systems 4 that are provided with, put on template station 706 corresponding being provided with and put on template mechanism with described, with the described ejecting plate station 707 corresponding ejecting plate mechanisms that are provided with, described scratch diskette 7 bottoms are provided with Geneva mechanism 6, and described Geneva mechanism 6 offers the power of described scratch diskette intermittent movement;
Corresponding with each the station position plate locating slot that is provided with on the described scratch diskette, respective panels locating slot top is provided with cope match-plate pattern, and described cope match-plate pattern is provided with briquetting;
The steel core location that described steel core location compression system 3 comprises at least four location steel cores 301, steel core positioning cylinder 302 and is arranged on station top, described steel core location adds air cylinder, described steel core positioning cylinder 302 is used for steel core 301 actions of control location, described steel core location adds air cylinder 20 and is used to compress the cope match-plate pattern 19 that is arranged on the station of described steel core location, thereby mainly realizes compressing the pressurization of cope match-plate pattern realization to upper and lower plate by steel core location pressurization cylinder action on the briquetting of cope match-plate pattern.
Described steel core positioning cylinder 302 mainly is location steel core 301 to be sent in the hole that upper plate 201 and lower plate 107 form position, treat that steel core location adds air cylinder 20 by after acting on briquetting cope match-plate pattern being pressurizeed, steel core positioning cylinder 302 will be located steel core 301 and be drawn back, and the steel core location adds air cylinder 20 returns simultaneously.
Describedly enter the lower plate system automatically and comprise lower plate deposit storehouse 101, lower plate is advanced plate mechanism and lower plate rubber-coated mechanism, described lower plate is entered plate mechanism and is comprised into lower plate cylinder 102 and lower plate push pedal 103, described lower plate rubber-coated mechanism comprises sealing load glue jar 104, glue valve 105 and glue threshold switch cylinder 106, and described glue valve 105 is installed in the top of described lower plate deposit storehouse 101 plate outlets;
Describedly enter upper plate system 2 automatically and comprise upper plate deposit storehouse 202, upper plate advances plate mechanism and upper plate rubber-coated mechanism, described upper plate enters plate mechanism and comprises into upper plate cylinder 203 and upper plate top board 204, and described upper plate rubber-coated mechanism comprises glue box 205 and is arranged on the interior rubber roll 206 of glue box.By entering lower plate system 1 automatically and entering upper plate system 2 automatically, the upper and lower plate of realizing a plate automatically at plate Surface Groove edge gluing, advance plate to scratch diskette 7, as follows in detail: as at first will to descend edges of boards to advance the edges of boards gluing to enter into automatically in the plate locating slot 701 on the scratch diskette by entering lower plate system 1 automatically, scratch diskette 7 rotations then, this station rotates to and enters upper plate system 2 positions automatically, will go up edges of boards and enter the top that the edges of boards gluing is advanced into above-mentioned lower plate automatically by entering upper plate system 2 automatically then.
Described oven dry compression system 4 comprises vortex air pump 401, electric heater 402, hot-blast pipe line 403, oven dry adds air cylinder 18 and wind is chewed mechanism 5, described vortex air pump 401 is connected by the air inlet of pipeline with described electric heater 402, described electric heater 402 connects wind by hot-blast pipe line 403 and chews mechanism 5, described oven dry adds air cylinder 18 and is arranged on described drying station 705 tops and is used to compress cope match-plate pattern, specifically realizes upper and lower plate is compressed by the briquetting 25 that acts on the drying station cope match-plate pattern;
Wind is chewed mechanism 5 and is comprised that wind chews mouthfuls 501, wind is chewed silicone rubber for sealing 502, wind is chewed mobile airduct 503, wind chews overcoat 503 and wind is chewed advance and retreat cylinder 504, described wind is chewed overcoat 503 and is communicated with described hot-blast pipe line 403, and described wind is chewed mobile airduct 502 and chewed under 504 effects of advance and retreat cylinder and can slide in wind is chewed overcoat at described wind.
Oven dry compression system 4 is mainly at compressing in the tight contact in back through steel core 301 location, lower plate is dried, as follows in detail: described wind is chewed mouthfuls 501 effects of chewing silicone rubber for sealing 502 through wind and is pressed on, the end face of lower plate, utilize vortex air pump 401, the high temperature and high speed air-flow that electric heater 402 produces directly is blown into, in the hole that the bonding back of lower plate forms, make, lower plate glue contact-making surface obtains rapid drying, in drying course, oven dry adds and realizes on the briquetting 25 that air cylinder 18 mainly acts on cope match-plate pattern on having good positioning, lower plate compresses that the gluing position is fully contacted is bonding.
Described put on template mechanism comprise be arranged on described put on template station 706 tops put on template cylinder 26, described cope match-plate pattern 19 is provided with carries plate mechanism, the described plate mechanism of carrying comprises press section 23 and the self-locking mechanism that has spring 24 that is connected with press section 23, fixedly connected with described cope match-plate pattern 19 in described self-locking mechanism 24 bottoms, the described template cylinder 26 of putting on acts on and proposes the action that plate mechanism realizes putting on template.Move down and act on the described press section 23 of carrying plate mechanism by putting on template cylinder 26, drive on the cope match-plate pattern 19 when the self-locking mechanism 24 that is connected with the press section moves down release and move, thus, cope match-plate pattern breaks away from away from the upper and lower plate that compresses.
Described ejecting plate mechanism comprises ejecting plate cylinder 21, and described ejecting plate cylinder 21 is arranged on the below of described corresponding ejecting plate station 707.Through the upper and lower plate ejecting plate under the effect of ejecting plate cylinder 21 that compresses after the pressurization of steel core location, the oven dry pressurization, upper and lower plate enters specific slideway and focuses on after releasing scratch diskette 7.
Described Geneva mechanism 6 comprises sheave 601, sheave positioning pedestal 602, sheave adapter sleeve 603 and thumb wheel 604, described sheave 601 is fixed on the described sheave positioning pedestal 602, described sheave one side is provided with sheave locking arc 605, is provided with sheave allocating slot 606 between described sheave locking arc 605; Described thumb wheel 604 is provided with the side near described sheave locking arc 605, and described thumb wheel 604 is provided with thumb wheel locking arc 607, and described thumb wheel locking arc 607 matches with described sheave locking arc 605.After the thumb wheel of thumb wheel 604 is coupling and receives rotate instruction,, be converted to the intermittent movement of Geneva mechanism with rotatablely moving by cooperating of thumb wheel locking arc on thumb wheel and the sheave and sheave locking arc, thus the operation of each station on the realization scratch diskette 7.
Described scratch diskette 7 is provided with 6～12 stations, and described plate locating slot 701 is 6～12, and described plate locating slot 701 slightly is wider than the width of described upper plate 201 or lower plate 107.Utilize plate locating slot 701 fixing lower plate 107 and upper plates 201 in groups.
Described scratch diskette 7 is provided with 12 stations, and respective panels locating slot 701 is 12, according to different production needs, and station that can be reasonable in design on the scratch diskette.
Also comprise mechanical drive system, described mechanical drive system comprises motor 8, reductor 9 and overload-release clutch 10, described motor 8 is connected by belt 11 with reductor 9, described reductor 9 is connected with described final drive shaft 13 through described overload-release clutch 10 and by chain 12, the final drive shaft 13 of described mechanical drive system is connected with the thumb wheel axle of described thumb wheel 604 by bevel gear 22, and described thumb wheel 604 is connected with described sheave 601 by thumb wheel locking arc 607.When overload-release clutch 10 can be implemented in equipment running process and is obstructed, final drive shaft 13 separates with reductor 9, avoid equipment impaired, thumb wheel 604 receives the rotary power rotation that final drive shaft 13 transmits, and realizes the intermittent movement of Geneva mechanism by thumb wheel locking arc, thumb wheel axle and the sheave locking arc of thumb wheel, the interaction of sheave allocating slot.
Also comprise control system, described control system comprise switch board 16 and be arranged in the switch board near inductive switching ring 14 with near switch 15, the described axle head that is arranged on described final drive shaft 13 near inductive switching ring 14.Control system adopts near the inductive switching ring can realize that each operation action is harmonious in time, and control system can be controlled each magnetic valve, thereby controls each cylinder co-ordination.
Also comprise the air-operated solenoid valve group 17 that is used for the control cylinder action.Air-operated solenoid valve group 17 is accepted control system control, utilizes compressed air to make each cylinder co-ordination.
The course of work is as follows: the present invention has from advancing lower plate → lower plate glue jar gluing → advance upper plate → upper plate rubber roll gluing → four steel core pressurization → six oven dry in location a series of automation functions such as product that pressurize → go out automatically.The realization of above automation function be by the final drive shaft axle head near the inductive switching ring and near switch by the control system coordination.
At first motor 8 arrives reductor 9 by belt 11 with transmission of power, the output shaft of reductor 9 is equipped with overload-release clutch 10, the further speed change of sprocket wheel by the speed reducer output shaft connection, by chain 12 transmission of power is given the sprocket wheel 131 of final drive shaft then, make final drive shaft run-in synchronism, final drive shaft be provided with the bevel gear 22 that changes force direction and the action of control cylinder magnetic valve near inductive switching ring 14, give sheave 601 by the thumb wheel 604 that connects on the angular wheel shaft with transmission of power, realize the intermittent movement of sheave, described scratch diskette rotates synchronously with coaxial sheave.
Advance the lower plate operation, be fixed on the work order that the glue threshold switch cylinder 106 of lower plate deposit storehouse 101 plate outlet place glue valves obtains and open glue valve 105, advance lower plate cylinder 102 then and obtain work order, advance the push pedal of lower plate cylinder action drive lower plate lower plate 107 is pushed scratch diskette upper plate locating slot 701 assigned addresses from lower plate deposit storehouse 101, when lower plate 107 is shifted onto the plastic emitting of glue valve and is chewed the position by lower plate push pedal 103, just the liquid glue from sealing load glue jar 104 is chewed from plastic emitting and is extruded, and is coated in the bossing of lower plate uniformly.Advancing the upper plate operation then, advance the upper plate process and to advance lower plate basic identical, is that into upper plate has designed glue box 205,206 pairs of upper plates of rubber roll 201 carry out gluing.Enter into the steel core positioning process after advancing plate twice finishing, steel core positioning cylinder 302 obtains work order and hardens with upper and lower that to close the hole that the back forms equidistantly isometrical with four, locate among the upper and lower plate of steel core 301 insertions of length greater than hole length 3/4, the steel core location that while scratch diskette 7 tops are provided with adds air cylinder 20 and obtains instruction works, compress upper and lower plate by the briquetting 25 that acts on cope match-plate pattern, steel core positioning cylinder 20 is drawn back steel core then, and the steel core location adds also power cut-off return of air cylinder 20.
Forward baking operation to after finishing the steel core location, need the pressure of six 4kg/cm of experience, 90-120 ℃ of hot blasts are forced oven dry, concrete adopt two vortex air pumps 401 to produce 100-120 degree high speed hot blast by the air inlet that pipeline is connected to electric heater 402. six wind is chewed the wind that advance and retreat cylinder 504 obtains instructing pusher to be dynamically connected and is chewed effect, mouthfuls 501 effects of chewing silicone rubber for sealing 502 through wind of chewing of its wind are pressed on to be waited to dry, the end face of following plank, the high temperature and high speed hot blast directly is blown in the hole of two plates bonding back formation, make two plate glue contact-making surfaces obtain rapid drying, corresponding drying station also be equipped with six oven dry add air cylinder 18. its effects in hot-air seasoning by cope match-plate pattern on having good positioning, lower plate compresses that the gluing position is fully contacted is bonding, and cope match-plate pattern compresses work and chews work prior to hot blast.After finishing baking operation, be transferred to and put on the template station, the described template cylinder 26 of putting on obtains instructing the back to work, the described template cylinder 26 of putting on acts on the press section 23 of carrying plate mechanism, drive on the cope match-plate pattern 19 when the self-locking mechanism 24 that is connected with press section 23 moves down release and move, make cope match-plate pattern 19 break away from upper and lower plate, its objective is to the plank of oven dry is released ready work.After forwarding the ejecting plate station to, obtain instructing and will release scratch diskette 7 by ejecting plate cylinder 21 by the plate that upper and lower plate forms, enter specific slideway and concentrate recovery, thereby finished the procedure of a plate.
The above only is preferred embodiment of the present invention, and is in order to restriction the present invention, within the spirit and principles in the present invention not all, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. one kind full-automatic plate offset plate machine, it is characterized in that, comprise scratch diskette, be provided with into lower plate station on the described scratch diskette successively, advance the upper plate station, steel core location station, drying station, put on template station and ejecting plate station, advance corresponding being provided with of lower plate station and enter the lower plate system automatically with described, advance corresponding being provided with of upper plate station and enter the upper plate system automatically with described, the corresponding steel core location compression system that is provided with described steel core location station, the corresponding oven dry compression system that is provided with described drying station, put on corresponding being provided with of template station and put on template mechanism with described, the corresponding ejecting plate mechanism that is provided with described ejecting plate station, described scratch diskette bottom is provided with Geneva mechanism, and described Geneva mechanism offers the power of described scratch diskette intermittent movement;
Corresponding with each the station position plate locating slot that is provided with on the described scratch diskette, described plate locating slot top is provided with cope match-plate pattern, and described cope match-plate pattern is provided with briquetting;
The steel core location that described steel core location compression system comprises at least four location steel cores, steel core positioning cylinder and is arranged on station top, described steel core location adds air cylinder, described steel core positioning cylinder is used for the steel core action of control location, and described steel core location adds air cylinder and is used to compress the cope match-plate pattern that is arranged on the station of described steel core location.
2. full-automatic plate offset plate machine according to claim 1, it is characterized in that, describedly enter the lower plate system automatically and comprise lower plate deposit storehouse, lower plate is advanced plate mechanism and lower plate rubber-coated mechanism, described lower plate is entered plate mechanism and is comprised into lower plate cylinder and lower plate push pedal, described lower plate rubber-coated mechanism comprises sealing load glue jar, glue valve and glue threshold switch cylinder, and described glue valve is installed in the top of described lower plate deposit storehouse plate outlet;
Describedly enter the upper plate system automatically and comprise upper plate deposit storehouse, upper plate advances plate mechanism and upper plate rubber-coated mechanism, and described upper plate enters plate mechanism and comprises into upper plate cylinder and upper plate top board, and described upper plate rubber-coated mechanism comprises the glue box and is arranged on rubber roll in the glue box.
3. full-automatic plate offset plate machine according to claim 1, it is characterized in that, described oven dry compression system comprises that vortex air pump, electric heater, hot-blast pipe line, oven dry add air cylinder and wind is chewed mechanism, described vortex air pump is connected with the air inlet of described electric heater by pipeline, described electric heater connects wind by hot-blast pipe line and chews mechanism, described oven dry adds the air cylinder correspondence and is arranged on described drying station top, and described oven dry adds air cylinder and is used to compress the cope match-plate pattern that is arranged on the described drying station;
Wind is chewed mechanism and is comprised that wind is chewed mouthful, wind is chewed silicone rubber for sealing, wind is chewed mobile airduct, wind chews overcoat and wind is chewed the advance and retreat cylinder, described wind is chewed overcoat and is communicated with described hot-blast pipe line, and described wind is chewed mobile airduct and chewed under the advance and retreat cylinder action and can slide in wind is chewed overcoat at described wind.
4. full-automatic plate offset plate machine according to claim 1, it is characterized in that, described put on template mechanism comprise be arranged on described put on template station top put on the template cylinder, described cope match-plate pattern is provided with carries plate mechanism, the described plate mechanism of carrying comprises press section and the self-locking mechanism that has spring that is connected with the press section, fixedly connected with described cope match-plate pattern in described self-locking mechanism bottom, the described template cylinder action of putting on is in proposing the action that plate mechanism realizes putting on template.
5. full-automatic plate offset plate machine according to claim 1 is characterized in that, described ejecting plate mechanism comprises the ejecting plate cylinder, and described ejecting plate cylinder is arranged on the below of described ejecting plate station.
6. according to each described full-automatic plate offset plate machine of claim 1～5, it is characterized in that, described Geneva mechanism comprises sheave, sheave positioning pedestal, sheave adapter sleeve and thumb wheel, described sheave is fixed on the described sheave positioning pedestal, described sheave one side is provided with sheave locking arc, is provided with the sheave allocating slot between described sheave locking arc; Described thumb wheel is provided with thumb wheel locking arc, and described thumb wheel locking arc matches with described sheave locking arc.
7. according to each described full-automatic plate offset plate machine of claim 1～5, it is characterized in that described scratch diskette is provided with 6～12 stations, described plate locating slot is 6～12, and described plate locating slot slightly is wider than the width of described upper plate or lower plate.
8. full-automatic plate offset plate machine according to claim 7, it is characterized in that, also comprise mechanical drive system, described mechanical drive system comprises motor, reductor and overload-release clutch, described motor is connected by belt with reductor, described reductor is connected with described final drive shaft through described overload-release clutch and by chain, and the final drive shaft of described mechanical drive system is connected with the thumb wheel axle of described thumb wheel by bevel gear, and described thumb wheel is by thumb wheel locking arc and described sheave effect.
9. full-automatic plate offset plate machine according to claim 8, it is characterized in that, also comprise control system, described control system comprise switch board and be arranged in the switch board near the inductive switching ring with near switch, the described axle head that is arranged on described final drive shaft near the inductive switching ring.
10. full-automatic plate offset plate machine according to claim 9 is characterized in that, also comprises the air-operated solenoid valve group that is used for the control cylinder action.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310163480.9A CN103213427B (en) | 2013-05-07 | 2013-05-07 | A kind of Full-automatic pen plate offset plate machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310163480.9A CN103213427B (en) | 2013-05-07 | 2013-05-07 | A kind of Full-automatic pen plate offset plate machine |
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| CN103213427A true CN103213427A (en) | 2013-07-24 |
| CN103213427B CN103213427B (en) | 2015-09-09 |
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| CN201310163480.9A Active CN103213427B (en) | 2013-05-07 | 2013-05-07 | A kind of Full-automatic pen plate offset plate machine |
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| CN103551264A (en) * | 2013-10-25 | 2014-02-05 | 湖南苎麻技术研究中心 | Automatic glue applying machine |
| CN110708895A (en) * | 2019-10-18 | 2020-01-17 | 王育安 | Aluminum substrate machining process |
| CN111731011A (en) * | 2020-06-02 | 2020-10-02 | 浙江鸿星文具有限公司 | Pencil wood board rubber core machine |
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Also Published As
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|---|---|
| CN103213427B (en) | 2015-09-09 |
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