CN103212955A - Machining method of conical pin holes for connection of rudderstock and tiller - Google Patents

Machining method of conical pin holes for connection of rudderstock and tiller Download PDF

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Publication number
CN103212955A
CN103212955A CN 201310161962 CN201310161962A CN103212955A CN 103212955 A CN103212955 A CN 103212955A CN 201310161962 CN201310161962 CN 201310161962 CN 201310161962 A CN201310161962 A CN 201310161962A CN 103212955 A CN103212955 A CN 103212955A
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CN
China
Prior art keywords
hole
tiller
circular cone
reamer
reaming
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Pending
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CN 201310161962
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Chinese (zh)
Inventor
茅菊平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Hudong Sanzao Shipbuilding Complete Co Ltd
Original Assignee
Shanghai Hudong Sanzao Shipbuilding Complete Co Ltd
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Application filed by Shanghai Hudong Sanzao Shipbuilding Complete Co Ltd filed Critical Shanghai Hudong Sanzao Shipbuilding Complete Co Ltd
Priority to CN 201310161962 priority Critical patent/CN103212955A/en
Publication of CN103212955A publication Critical patent/CN103212955A/en
Pending legal-status Critical Current

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  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention discloses a machining method of conical pin holes for connection of a rudderstock and a tiller. According to the method, each conical pin hole is machined through the sequential procedures of drilling, expanding and reaming step by step. The machining method comprises the following steps: each conical hole is drilled through by utilizing a corresponding drill according to the size of a small head of the conical hole, then a set of expanding drills from small to large are used for expanding the hole, and finally a set of formed roughing and finishing reamers are used for reaming each hole; in the process of reaming each hole, the reaming feeding amount is 0.3-0.5 mm/r, the reaming speed is 6-12 m/min, and the reaming use amount is 0.1 mm. The machining method further needs cutting liquid with good cooling performance, the reamers for reaming are of the type of six helical teeth, the relief angle range of a cutting part of each reamer is 8-9 degrees, and the width of a blade belt of each reamer is 0.1-0.15 mm. The machining method of the conical pin holes for connection of the rudderstock and the tiller resolves the problem of machining of the conical holes, obviously improves the smoothness of the pin holes, meets the machining requirements, and improves production capacity.

Description

A kind of rudder stock is connected the processing method of circular cone pin-and-hole with tiller
Technical field
The present invention relates to a kind of processing method of pin-and-hole, particularly, relate to a kind of rudder stock is connected the circular cone pin-and-hole with tiller processing method.
Background technology
Rudder stock, tiller are chief components in the shipping rudder system, and the type of attachment of tiller and rudder stock has two kinds: a kind of is the cylinder syndeton, and another kind is the cone syndeton, and wherein circular cone is connected in the present shipbuilding and is generally adopted.And strict regulation requirement is arranged for the linearity, the fineness that guarantee the circular cone pin-and-hole that rudder stock is connected with tiller, generally be difficult to reach.
Summary of the invention
The purpose of this invention is to provide a kind of being used to processes rudder stock is connected the circular cone pin-and-hole with tiller method, guarantees linearity and fineness after its processing.
In order to achieve the above object, the invention provides a kind of rudder stock is connected the circular cone pin-and-hole with tiller processing method, wherein, this method be to each circular cone pin-and-hole all adopt drilling successively, expand cut, the operation of ream carries out substep and processes, it comprises: the microcephaly's size according to the circular cone pin-and-hole drills with corresponding drill bit earlier, with one group of reamer from small to large the hole is enlarged, reamer plays the straight effect of guiding reaming neck again, forms the thick bottoming reamer hinge of shape to each hole with one at last; Hinge is during to each hole, and the ream amount of feeding is 0.3~0.5mm/r, and ream speed is 6~12m/min, and the hinge pin consumption is 0.1mm.
Above-mentioned rudder stock is connected the processing method of circular cone pin-and-hole with tiller, wherein, also adopt the good smear metal liquid of cooling performance in the described method
Above-mentioned rudder stock is connected the processing method of circular cone pin-and-hole with tiller, wherein, described cutting fluid is the smear metal liquid that wear-resistant conditioner and No. 0 diesel oil are formed with the proportioning of 1:10.Nozzle alignment is processed the aperture, and with the smear metal liquid of enough pressure, flow is in time discharged smear metal, prevents from adhering to built-up edge on the reamer cutting edge, and is influential to the fineness in hole.
Above-mentioned rudder stock is connected the processing method of circular cone pin-and-hole with tiller, wherein, described ream, the reamer of employing are 6 spiral flute profiles.Strengthened chip space like this, made chip removal smooth.Because the fraising chip removal is bad, the very big influence that bring for the fineness in hole needs to reduce the reamer number of teeth for this reason.
Above-mentioned rudder stock is connected the processing method of circular cone pin-and-hole with tiller, wherein, the relief angle of described reamer cutting tip can not be excessive, and this angular range is 8 ° ~ 9 °.
Above-mentioned rudder stock is connected the processing method of circular cone pin-and-hole with tiller, wherein, the land of described reamer can not be wide, and this width is 0.1 ~ 0.15mm.
Rudder stock provided by the invention is connected the circular cone pin-and-hole with tiller processing method has the following advantages:
Solve the processing problems of circular cone pin-and-hole, pin-and-hole and fineness are obviously promoted, satisfied processing request, improved production capacity.
Description of drawings
Fig. 1 is rudder stock of the present invention is connected the circular cone pin-and-hole with tiller the employed process equipment schematic diagram of processing method.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is further described.
Rudder stock provided by the invention is connected the processing method of circular cone pin-and-hole with tiller, be to each circular cone pin-and-hole all adopt drilling successively, expand cut, the operation of ream carries out substep and processes, it comprises: the microcephaly's size according to the circular cone pin-and-hole drills with corresponding drill bit earlier, with one group of reamer from small to large the hole is enlarged again, reamer plays the straight effect of guiding reaming neck, forms the thick bottoming reamer hinge of shape to each hole with one at last; Hinge is during to each hole, and the ream amount of feeding is 0.3~0.5mm/r, and ream speed is 6~12m/min, and the hinge pin consumption is 0.1mm.
With processing Φ 36 circular cone pin-and-holes is example, and the cutter that is adopted sees the following form.
The tabulation of table 1. processing Φ 36 taper bolt spot facing cutters.
Sequence number The name of an article and specification
1 Taper shank depth drill Φ 24
2 Taper-shank coredrill Φ 28
3 Taper-shank coredrill Φ 31
4 Taper-shank coredrill Φ 32
5 Taper-shank coredrill Φ 33
6 The taper shank counterboring with step core drill bores Φ 35.1
7 Taper shank roughing reamer Φ 35.6
8 Taper shank half bottoming reamer Φ 35.7
9 Taper shank half bottoming reamer Φ 35.8
10 Taper shank bottoming reamer Φ 35.9
11 Taper shank bottoming reamer Φ 36.0
Also need the smear metal liquid that adopts cooling performance good in this method.The smear metal liquid that preferred wear-resistant conditioner and No. 0 diesel oil are formed with the proportioning of 1:10.Nozzle alignment is processed the aperture, and with the smear metal liquid of enough pressure, flow is in time discharged smear metal, prevents from adhering to built-up edge on the reamer cutting edge, and is influential to the fineness in hole.
The reamer that ream adopts is 6 spiral flute profiles.Strengthened chip space like this, made chip removal smooth.Because the fraising chip removal is bad, the very big influence that bring for the fineness in hole needs to reduce the reamer number of teeth for this reason.The relief angle of reamer cutting tip can not be excessive, and this angular range is 8 ° ~ 9 °.The land of reamer can not be wide, and this width is controlled to be 0.1 ~ 0.15mm.
The process equipment that uses in this method as shown in Figure 1, this equipment comprises main shaft 1, gear-box 2, column 3, motor 4 and fuel tank 5.Wherein, main shaft 1 is used for clamping smear metal cutter; Gear-box 2 is rotary parts of process equipment, drives main shaft 1 and moves; Column 3 is to be used for parts that gear-box 2 is moved up and down; Motor 4 makes the process equipment running; Fuel tank 5 is used for cooling off gear-box 2.
Rudder stock provided by the invention is connected the processing method of circular cone pin-and-hole with tiller, at first select the smear metal operation that adds man-hour, and smear metal liquid is optimized the cutting tool parameter then, improves the influence to the workpiece machining accuracy.The linearity of pin-and-hole is brought up to 0.01 mm from 0.05 mm, and fineness is brought up to Ra1.6 μ m from Ra3.2 μ m, has improved production capacity widely.
Although content of the present invention has been done detailed introduction by above preferred embodiment, will be appreciated that above-mentioned description should not be considered to limitation of the present invention.After those skilled in the art have read foregoing, for multiple modification of the present invention with to substitute all will be conspicuous.Therefore, protection scope of the present invention should be limited to the appended claims.

Claims (6)

1. a rudder stock is connected the processing method of circular cone pin-and-hole with tiller, it is characterized in that, this method be to each circular cone pin-and-hole all adopt drilling successively, expand cut, the operation of ream carries out substep and processes, it comprises:
Microcephaly's size according to the circular cone pin-and-hole drills with corresponding drill bit earlier, with one group of reamer from small to large the hole is enlarged again, forms the thick bottoming reamer hinge of shape to each hole with one at last;
Hinge is during to each hole, and the ream amount of feeding is 0.3~0.5mm/r, and ream speed is 6~12m/min, and the hinge pin consumption is 0.1mm.
2. rudder stock as claimed in claim 1 is connected the processing method of circular cone pin-and-hole with tiller, it is characterized in that, also adopts the good smear metal liquid of cooling performance in the described method.
3. rudder stock as claimed in claim 2 is connected the processing method of circular cone pin-and-hole with tiller, it is characterized in that, described cutting fluid is the smear metal liquid that wear-resistant conditioner and No. 0 diesel oil are formed with the proportioning of 1:10.
4. rudder stock as claimed in claim 1 is connected the processing method of circular cone pin-and-hole with tiller, it is characterized in that, described ream, the reamer of employing are 6 spiral flute profiles.
5. rudder stock as claimed in claim 4 is connected the processing method of circular cone pin-and-hole with tiller, it is characterized in that, the back angular region of described reamer cutting tip is 8 ° ~ 9 °.
6. rudder stock as claimed in claim 5 is connected the processing method of circular cone pin-and-hole with tiller, it is characterized in that, the margin width of described reamer is 0.1 ~ 0.15mm.
CN 201310161962 2013-05-06 2013-05-06 Machining method of conical pin holes for connection of rudderstock and tiller Pending CN103212955A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201310161962 CN103212955A (en) 2013-05-06 2013-05-06 Machining method of conical pin holes for connection of rudderstock and tiller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201310161962 CN103212955A (en) 2013-05-06 2013-05-06 Machining method of conical pin holes for connection of rudderstock and tiller

Publications (1)

Publication Number Publication Date
CN103212955A true CN103212955A (en) 2013-07-24

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CN 201310161962 Pending CN103212955A (en) 2013-05-06 2013-05-06 Machining method of conical pin holes for connection of rudderstock and tiller

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104043859A (en) * 2013-12-03 2014-09-17 重庆江增船舶重工有限公司 Processing method of axial conical pin hole for small gap of multiple stages of wheel discs of steam turbine rotor
CN113997013A (en) * 2021-10-29 2022-02-01 广州文冲船厂有限责任公司 Rudder stock cone fitting method
CN114029707A (en) * 2021-11-19 2022-02-11 沈阳航天新光集团有限公司 Clamping tool for boring high-precision inclined taper hole and machining process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104043859A (en) * 2013-12-03 2014-09-17 重庆江增船舶重工有限公司 Processing method of axial conical pin hole for small gap of multiple stages of wheel discs of steam turbine rotor
CN104043859B (en) * 2013-12-03 2016-09-07 重庆江增船舶重工有限公司 The processing method of the axial taper pin-hole of Small Distance on the multistage wheel disc of turbine rotor
CN113997013A (en) * 2021-10-29 2022-02-01 广州文冲船厂有限责任公司 Rudder stock cone fitting method
CN114029707A (en) * 2021-11-19 2022-02-11 沈阳航天新光集团有限公司 Clamping tool for boring high-precision inclined taper hole and machining process

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Application publication date: 20130724