CN103212302B - A kind of chemical reaction induction phase inversion prepares the method for polymeric hollow fiber multihole film - Google Patents

A kind of chemical reaction induction phase inversion prepares the method for polymeric hollow fiber multihole film Download PDF

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CN103212302B
CN103212302B CN201310116260.0A CN201310116260A CN103212302B CN 103212302 B CN103212302 B CN 103212302B CN 201310116260 A CN201310116260 A CN 201310116260A CN 103212302 B CN103212302 B CN 103212302B
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hollow fiber
film
chemical reaction
coagulation bath
core liquid
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CN103212302A (en
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王湛
史龙月
杨文涛
陈娜
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Beijing University of Technology
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Beijing University of Technology
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Abstract

The invention discloses the method that a kind of chemical reaction induction phase inversion prepares polymeric hollow fiber multihole film, belong to field of membrane preparation.Comprise the steps: to prepare homogeneous casting solution, casting solution and core liquid are extruded from spinning head, outside film forming in coagulation bath; Chemical processing is carried out to obtained film, thus even aperture distribution, membrane flux is high, antifouling property is strong hollow fiber porous film can be prepared.Feature of the present invention is, by changing core liquid and outer coagulation bath composition, or chemical reaction pore-foaming agent kind, utilize core liquid, reaction between outer coagulation bath and chemical pore-foaming agent, carry out chemical reaction induction pore, thus prepare even aperture distribution, antifouling property is good, flux is high polymeric hollow fiber multihole film.

Description

A kind of chemical reaction induction phase inversion prepares the method for polymeric hollow fiber multihole film
Technical field
The invention belongs to field of membrane preparation, relate to a kind of method that phase inversion prepares polymeric hollow fiber multihole film, particularly a kind of chemical reaction induction phase inversion prepares the method for polymeric hollow fiber multihole film.
Background technology
High molecular polymer perforated membrane has multiple preparation method, and wherein modal have phase separation method (phase inversion), thermally induced phase separation and fusion drawn method.The form of polymer porous film has flat, hollow fiber form, capillary type and tubular type.Wherein the present invention's design is adopt phase separation legal system for polymeric hollow fiber multihole film.
Phase inversion is a kind of full-fledged method preparing polymer microporous film.This process can be divided into three phases:
First stage, inverse course of dissolution.The casting film liquid film of casting film-forming keeps homogeneous phase, but due to the volatilization of solvent, solvent and non-solvent exchange or absorb non-solvent water, cause in casting solution, forming the concentration gradient along cross-wise direction.
Second stage, phase process.Casting solution is separated, and liquid-liquid phase-splitting or liquid-solid phase-splitting occur.This is the committed step determining membrane pore structure and performance.
Phase III, inversion of phases process.Comprise the rich solidifying of the cohesion of fenestra, alternate flowing and polymer.This stage has a significant impact membrane structure form.
Researcher prepares high performance diffusion barrier often through to the control of phase process.Record in patent CN1817419A, after the aromatic polymer containing sulfuryl, solvent and organic acid being mixed, prepare flat plate ultrafiltration membrane, membrane flux is less, and pore-size distribution is little.Record in patent CN102527262, Kynoar, solvent, additive and chemical pore-foaming agent calcium carbonate are mixed, add acid, prepare hollow fiber ultrafiltration membrane in coagulation bath, concrete reaction is CaCO 3+ 2H +→ Ca 2++ H 2o+CO 2↑.Record in JournalofMembraneScience Literature (Agas – liquidchemicalreactiontreatmentandphaseinversiontechniqu eforformationofhighpermeabilityPANUFmembranes) and polyacrylonitrile, solvent, calcium chloride and water are mixed, add ammonia again, pass through CO 2+ CaCl 2+ 2NH 3+ H 2o → CaCO 3↓+2NH 4cl chemical reaction prepares milipore filter.
The object of the invention is for the deficiencies in the prior art, propose a kind of chemical reaction induction phase inversion to prepare the method for even aperture distribution, hollow fiber porous film that antifouling property is strong.The CO that the method utilizes chemical reaction induced reaction to produce 2bubble realizes strengthening pore, strengthens the flux of film, prepares the hollow fiber porous film of inner pressed and external-compression type dual-purpose.
Summary of the invention
The present invention adopts a kind of chemical reaction to induce the method for pore to realize the manual control of fenestra, acquisition even aperture distribution, the polymeric hollow fiber multihole film that flux is high, antifouling property is strong.Adopt the general principle of chemical reaction induction strengthening pore substantially similar as follows:
2CH 3COOH+Na 2CO 3→2CH 3COONa+H 2O+CO 2
In the above-mentioned course of reaction of generation, weak base generation chemical reaction in film surface or inner partial chemical pore-foaming agent acetic acid and outer coagulation bath or core liquid, the reaction occurred on the one hand can form micropore on film surface with inner, change the exchange velocity of non-solvent and solvent and point phase velocity of film, on the other hand, under the incomplete phase-splitting state of gelation in the early stage, the carbon dioxide that reaction produces also can destroy continuous print gel structure and form the loose structure of some in film inside and surface, be conducive to non-solvent in follow-up phase process surperficial and inner by film smoothly.
The object of the invention is to be realized by following technical proposals.
A kind of chemical reaction induction phase inversion prepares polymeric hollow fiber multihole film, it is characterized in that, comprises the following steps:
1. the preparation of casting solution: by macromolecular material, solvent, additive and chemical pore-foaming agent blended under agitation 6-24h at the temperature of 50-80 DEG C according to a certain percentage, constant temperature standing and defoaming 12-24h at 50-80 DEG C, obtains homogeneous casting solution;
2. the configuration of core liquid: core liquid is a kind of mixture in water or water and acetic acid, dimethylacetylamide, dimethyl formamide, or mixture a kind of in water and sodium carbonate, sodium acid carbonate, potash or saleratus;
3. hollow fiber spinning: utilize dry-wet spinning equipment that core liquid is injected spinning head together with homogeneous casting solution, and extrude from spinning head together, obtained hollow fiber film thread;
4. inversion of phases process: by the hollow fiber film thread of step 3. gained after the dry-spinning path of 0-30cm, enter successively in the first outer coagulation bath and the second outer coagulation bath and carry out gel phase conversion, forms the polymeric hollow fiber multihole film with micropore canals;
5. post processing: step polymeric hollow fiber multihole film soaking and washing to complete phase-splitting in water that 4. gained has a micropore canals is obtained the hollow fiber porous film of even aperture distribution, and in the protection liquid that forms of the glycerine be immersed in containing 10-30wt% and water.
Described casting solution is prepared from according to the raw material of following mass percent:
Macromolecular material 12-30%, chemical pore-foaming agent 1-20%, solvent 50-80%, additive 0-10%.
Described macromolecular material includes, without being limited to polyacrylonitrile, Kynoar, polyvinyl chloride, polymethyl methacrylate, cellulose acetate.
Described chemical pore-foaming agent includes, without being limited to acetic acid, fumaric acid, citric acid, malic acid.
Described solvent includes, without being limited to the combination of dimethyl formamide, dimethylacetylamide, dimethyl sulfoxide (DMSO), 1-METHYLPYRROLIDONE etc. and these solvents.
Described additive includes, without being limited to the one or more combination in polyethylene glycol, acetone, PVP, polyvinyl alcohol, polymethyl methacrylate, lithium chloride, zinc chloride.
First outer coagulation bath is the mixture of one or more and water in sodium carbonate, sodium acid carbonate, potash or saleratus, and the second outer coagulation bath is water, coagulation bath temperature 20-60 DEG C.
Core flow quantity 5-15ml/min, core liquid temp is 20-60 DEG C, and wire winding speed is 4-12m/min.
Step 3. hollow fiber spinning time, common employing core liquid and homogeneous casting solution can obtain hollow fiber film thread, the wall thickness that can affect hollow fiber film thread with magnitude relation of core liquid and homogeneous casting solution, thinking conveniently, little on the impact of hollow fiber film thread pore structure, core liquid volume flow and homogeneous casting solution volume flow ratio are 1:2.
Feature of the present invention is, utilizes core liquid, reaction between outer coagulation bath and chemical pore-foaming agent, carries out chemical reaction induction pore, by changing core liquid and outer coagulation bath composition, or chemical reaction pore-foaming agent kind, by the CO produced 2the difference of bubbles volume, carrys out the size in artificial controlling diaphragm hole.Thus prepare even aperture distribution, antifouling property is good, flux is high polymeric hollow fiber multihole film.
The method is suitable for nearly all existing, membrane material of can be used for conventional inversion of phases partition method masking, such as polyacrylonitrile, polyvinyl acetate, Kynoar etc., and greatly promote the performance of these films, make it obtain in fields such as drinking water treatment, Treated sewage reusing, membrane bioreactor wastewater treatment, Industrial Waste Water Treatments and apply widely.
Beneficial effect of the present invention and advantage:
(1) utilize the various inorganic and organic additive added in casting solution, the gel phase transformation time of casting solution in water can be affected to some extent, on film silk, strengthen pore by chemical reaction, form porous or macroporous structure, improve membrane flux.
(2) by regulating kind and the content of acid in casting solution, affecting gel phase conversion rate and the degree of film silk, changing flux and the rejection of film to a certain extent.
(3) by regulating kind and the content of carbonate or bicarbonate in outer coagulation bath and core liquid, make them different from the chemical reaction intensity of acid, the CO of generation 2bubbles volume is different, causes the pore structure of film and the difference of film inside and surface holes quantity, thus realizes the manual control of fenestra.
Detailed description of the invention
It is quite extensive that chemical reaction of the present invention induction phase inversion prepares polymeric material, applicable solvent and additive that high molecular polymer perforated membrane technique is suitable for, different polymer, chemical pore-foaming agent, solvent and additive can obtain very many process conditions, but general principle is constant.For simplicity's sake, following instance is prepared high molecular polymer hollow-fibre membrane technological principle to chemical reaction of the present invention induction phase inversion and is explained.
Embodiment 1
1. the preparation of casting solution: by macromolecular material, solvent, additive and chemical pore-foaming agent blended under agitation 6-24h at the temperature of 50-80 DEG C according to a certain percentage, constant temperature standing and defoaming 12-24h at 50-80 DEG C, obtains homogeneous casting solution.
2. the preparation of core liquid and outer coagulation bath: a certain proportion of deionization water and minerals is mixed, stand-by.
3. hollow fiber spinning: utilize dry-wet spinning equipment under the spinning speed of setting, core liquid is injected spinning head according to the core liquid measure of setting together with homogeneous casting solution, and extrudes from spinning head together, obtained hollow fiber film thread.
4. inversion of phases process: by the hollow fiber film thread of step 3. gained after the dry-spinning path of 0-30cm, enter successively in the first coagulation bath and the second coagulation bath and carry out gel phase conversion, forms the polymeric hollow fiber multihole film with microcellular structure.
5. post processing: soaking and washing to the complete phase-splitting in water of the polymeric hollow fiber multihole film with microcellular structure is obtained the hollow fiber porous film of even aperture distribution, and in the protection liquid that forms of the glycerine be immersed in containing 10-30wt% and water.
The internal diameter of gained hollow fiber porous film is about 1.10mm, and external diameter is about 1.46mm, and the pure water flux under 0.1MPa is 327L/m 2more than s is more than 88% to the rejection of BSA.
Fig. 1 show further the embodiment of the present invention 1 and prepares rear polyacrylonitrile hollow fiber perforated membrane local section morphosis.Shown in Fig. 2, be example 1 film surface morphological structure figure.
Embodiment 2
Step as described in Example 1, shown in table composed as follows.
The internal diameter of gained hollow fiber porous film is about 1.40mm, and external diameter is about 1.84mm, and the pure water flux under 0.1MPa is 44.5L/m 2more than s is more than 98% to the rejection of BSA.
Embodiment 3
Step as described in Example 1, shown in table composed as follows.
The internal diameter of gained hollow fiber porous film is about 1.10mm, and external diameter is about 1.77mm, and the pure water flux under 0.1MPa is 124L/m 2more than s is more than 91% to the rejection of BSA.
Embodiment 4
Step as described in Example 1, shown in table composed as follows.
The internal diameter of gained hollow fiber porous film is about 0.98mm, and external diameter is about 1.38mm, and the pure water flux under 0.1MPa is 680L/m 2more than s is more than 65% to the rejection of BSA.

Claims (1)

1. chemical reaction induction phase inversion prepares a polymeric hollow fiber multihole film, it is characterized in that, comprises the following steps:
1. the preparation of casting solution: by macromolecular material, solvent, additive and chemical pore-foaming agent blended under agitation 6-24h at the temperature of 50-80 DEG C according to a certain percentage, constant temperature standing and defoaming 12-24h at 50-80 DEG C, obtains homogeneous casting solution;
2. the preparation of core liquid and outer coagulation bath: a certain proportion of deionization water and minerals is mixed, stand-by;
3. hollow fiber spinning: utilize dry-wet spinning equipment under the spinning speed of setting, core liquid is injected spinning head according to the core liquid measure of setting together with homogeneous casting solution, and extrudes from spinning head together, obtained hollow fiber film thread;
4. inversion of phases process: by the hollow fiber film thread of step 3. gained after the dry-spinning path of 0-30cm, enter successively in the first coagulation bath and the second coagulation bath and carry out gel phase conversion, forms the polymeric hollow fiber multihole film with microcellular structure;
5. post processing: soaking and washing to the complete phase-splitting in water of the polymeric hollow fiber multihole film with microcellular structure is obtained the hollow fiber porous film of even aperture distribution, and in the protection liquid that forms of the glycerine be immersed in containing 10-30wt% and water;
CN201310116260.0A 2013-04-03 2013-04-03 A kind of chemical reaction induction phase inversion prepares the method for polymeric hollow fiber multihole film Expired - Fee Related CN103212302B (en)

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CN104689725B (en) * 2013-09-17 2016-08-31 殷逢宝 A kind of preparation method of composite hollow fiber membrane
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CN103521091A (en) * 2013-10-25 2014-01-22 滁州品创生物科技有限公司 Composite hollow fiber membrane
CN103521094A (en) * 2013-10-25 2014-01-22 滁州品创生物科技有限公司 Preparation method of composite hollow fiber membrane
CN105833741B (en) * 2016-04-25 2018-06-29 中国科学院兰州化学物理研究所 A kind of preparation method of polyvinylidene fluoride porous membrane
CN105854641B (en) * 2016-06-12 2018-06-01 天津工业大学 A kind of preparation method of narrower bore footpath distribution polypropylene nitrile NF membrane
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CN108499361B (en) * 2018-04-10 2021-11-12 北京工业大学 Preparation method of nano-porous polymer film with adjustable pore size
CN108927002A (en) * 2018-07-26 2018-12-04 浙江工业大学 A method of preparing large pore size ultrafiltration membrane
CN113648842A (en) * 2021-08-23 2021-11-16 苏州中色德源环保科技有限公司 Polyether sulfone hollow fiber membrane aperture adjusting method applied to material separation
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