CN103210273A - System and method for control of side layer formation in an aluminium electrolysis cell - Google Patents

System and method for control of side layer formation in an aluminium electrolysis cell Download PDF

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Publication number
CN103210273A
CN103210273A CN201180045617XA CN201180045617A CN103210273A CN 103210273 A CN103210273 A CN 103210273A CN 201180045617X A CN201180045617X A CN 201180045617XA CN 201180045617 A CN201180045617 A CN 201180045617A CN 103210273 A CN103210273 A CN 103210273A
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CN
China
Prior art keywords
sidelining
heat pipe
heat
hole
electrolytic cell
Prior art date
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Pending
Application number
CN201180045617XA
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Chinese (zh)
Inventor
J·P·萨尔瓦多
V·塞德拉克
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GOODTECH RECOVERY TECHNOLOGY AS
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GOODTECH RECOVERY TECHNOLOGY AS
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Publication of CN103210273A publication Critical patent/CN103210273A/en
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/06Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
    • C25C3/08Cell construction, e.g. bottoms, walls, cathodes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/06Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
    • C25C3/20Automatic control or regulation of cells
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/12Casings; Linings; Walls; Roofs incorporating cooling arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00Cooling of furnaces or of charges therein
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

A system and method is provided for control of layer formation by use of sidelining provided with heat tube.

Description

The system and method that control side layer forms in aluminium cell
Background of invention
Background technology
Now, produce in the process of aluminium at the electrolysis tech that relies on so-called aluminium cell (Hall-H é roult cell), the operation of electrolytic cell relies on the protective layer that forms and keep solidifying electrolyte on the cell sidewall.This solidification liquid (frozen bath) is called as the side layer and protects the sidelining of electrolytic cell to avoid chemistry and mechanical wear, and this solidification liquid is to realize the long-life necessary condition of electrolytic cell.Crystal solution (crystallized bath) is used as the buffer of electrolytic cell changes in thermal balance simultaneously.In operation, the heat of electrolytic cell produces and thermal balance will be owing to undesirable interference (variation of the variation of liquid acidity, the variation of alumina concentration, anode-cathode distance of operation, etc.) and electrolytic cell on required activity (metal slag tap variation, the roasting (fire) of (metal tapping), anode, etc.) change.This will cause the thickness of the layer of electrolysis bath circumference to change, and in some cases, the layer of a part on every side is with complete obiteration.Then, sidelining will be exposed to electrolyte and metal, and this combines with the effect of oxidizing gas and will cause the sidelining material corrosion, cause the sidelining corrosion.In operating process, along with the time, the generation repeatedly of this situation will cause the sidelining full consumption.Therefore, the stability of the formation of key-course and layer is very important in aluminium cell.For the aluminium cell with high current density, model calculates and shows, since bigger caloric value, the very difficult side layer that keeps electrolytic cell.Therefore, concerning this electrolytic cell and traditional electrolytic cell with thermal balance question, can keep protecting the layer of sidelining will be the long-life condition of electrolytic cell.
Producing according to the aluminium cell principle in the process of aluminium, energy use at present is higher, need be with the energy of kilowatt hour metering as producing per kilogram aluminium.It is the result that ohm voltage (ohmic voltage) descends in the electrolytic cell that the heat of electrolytic cell produces, and ohm voltage that for example takes place in the metal of current feed, production and particularly electrolyte descends.The heat that about 55% of the energy of input electrolytic cell is used for electrolytic cell produces.The data of document show about 40% the running off by sidelining of net quantity of heat loss of electrolytic cell.Because the loss of the high heat of sidelining and protection solidification layer, sidelining are the optimum positions that heat regeneration element is set in this zone of electrolytic cell.
There is a kind of expectation of regenerating with heat that forms for the optimal control layer.In order to optimize this two purposes simultaneously, the side layer that heat regeneration is positioned as close to formation is very important.This control and layer speed that forms that will cause layer to form is fast as far as possible, and the temperature difference between the cooling medium of the cooling medium of input and output is big as far as possible.The latter is preferred to the utilization/regeneration of energy.
In the prior art, can be with reference to the granted patent of NO 318012, this granted patent enters the PCT stage as PCT/NO2004/000070.This patent documentation has been described a kind of sidelining, and this sidelining is formed with the hole of flowing through for cooling medium (hollow).But, the manufacturing process complexity of this sidelining, and need before the material sintering, be preferably formed molded porose sidelining.
Usually, problem is that heat transmission needs little and thin passage (canal) efficiently, and still, this passage is difficult to make in reliable mode, and can be blocked in sintering process.
In addition, can wherein describe a kind of aluminium cell with reference to GB2076428A, have separation layer on the bottom of this aluminium cell and the wall.Wall is provided with charcoal piece (carbon block), is molded with heat pipe in this charcoal piece, so that heat is removed from electrolytic cell.This heat pipe can be adjusted into different distances to change the degree of heat extraction.
Heat pipe enters in the hole that drills through in the sidelining material, and the problem that this heat pipe is set is, the difference between heat pipe and the sidelining material coefficient of thermal expansion coefficient will cause forming crack or heat pipe and lose with sidelining and contact in sidelining.Also there is significant temperature difference in hole in sidelining.
Therefore, need a kind of method and system that overcomes the problems referred to above.
Goal of the invention
The purpose of this invention is to provide a kind of for the method and system at the formation of aluminium cell key-course and Btu utilization.
Technical field
The present invention relates generally to thermal conditioning, particularly, relate to a kind of for the method and system at the formation of aluminium cell key-course and Btu utilization.
Summary of the invention
Therefore, the invention provides a kind of for the system at the formation of aluminium cell key-course and Btu utilization, this system comprises sidelining, this sidelining is provided with at least one and is used for hole and at least one heat pipe that heat is transmitted, it is characterized in that, described heat pipe is provided by described hole, and described hole is at least one passage along the surface setting of described sidelining.
It is a kind of for the method at the formation of aluminium cell key-course and Btu utilization that the present invention also provides, comprise sidelining, described sidelining is provided with hole and at least one heat pipe that at least one heat is transmitted, wherein, described heat pipe is provided by described hole, described hole is along at least one passage of the surface setting of described sidelining, it is characterized in that, utilizes described at least one heat pipe to conduct described heat.
Beneficial effect of the present invention and preferred embodiment illustrate in the dependent claims.
According to the present invention, a kind of sidelining is provided, this sidelining is provided with the heat pipe that transmits for heat.
In order to control and adjust the purpose of sidelining thickness in the electrolytic cell, the present invention relates to form the structure member of sidelining material with the sidelining in the cooling aluminium cell.By selecting the form of inner lining material, can also make the heat exchange of this electrolytic cell have the possibility that heat is regenerated as electric energy and/or heat.By forming inner lining material of the present invention, be understandable that, design in described material, formation and manufacturing hole be for install heat pipe for example heat pipe heat is delivered to the purpose of the outside of aluminium cell.The evaporation ends of heat pipe is installed on the inboard of electrolytic cell, and contacts above-mentioned inner lining material, simultaneously, at the condensation end of heat pipe cooling element is installed, the cooling medium that is suitable for heat transferred that will transmission, for example oil.
The method of dealing with problems:
The method that the present invention describes by sidelining and the claim 4 of claim 1 description realizes the purpose of above-mentioned summary.
In the manufacturing of inner lining material, do not insert the demand in thin-pass road.On the contrary, utilize a plurality of heat pipes that are connected in sidelining.
Different technique effects are can realize that heat is transmitted efficiently, and needn't have the sidelining in thin-pass road by sintering, and not produce the above-mentioned problem that causes thus.Simultaneously, heat pipe is than using cooling medium to have heat transmission more efficiently in passage.Further technique effect is that heat pipe can more stably be fixed in the vertical passage that is arranged in the sidelining surface, and compares with the passage of description of the Prior Art, has lower thermal gradient.
Description of drawings
Fig. 1 has shown the exemplary embodiment that has the sidelining piece of hole and heat pipe for forming of aluminium cell of the present invention;
Fig. 2 shows the detail section of Fig. 1 embodiment and the cross section of observing from sidepiece;
Fig. 3 is presented at the embodiment that heat pipe is set in the sidelining piece;
Fig. 4 is presented at another embodiment that heat pipe is set in the sidelining piece.
Description of reference numerals
1 The anode suspension bracket
2 Anode carbon block
3 Liquid electrolyte
4 Liquid aluminium
5 Cathode carbon pieces
6 Solidify electrolyte
7 Isolate furnace wall
8 Box hat
9 The cold paste (ramming paste) of smashing
10 Thermal insulation barriers
11 The sidelining piece
12 Heat pipe
13 The condensing unit that is used for heat pipe
14 Condensing fin
11a SiC-piece---embodiment a
12a Heat pipe---embodiment a
13a Condensing unit---the embodiment a that is used for heat pipe
11b SiC-piece---embodiment b
12b Heat pipe---embodiment b
13b Condensing unit---the embodiment b that is used for heat pipe
The specific embodiment
It will be appreciated that at this sidelining is represented sidelining piece 11 and thermal insulation barriers 10, wherein, described sidelining piece is provided with heat pipe 12.Described sidelining piece 11 is made by SiC 11a and 11b among embodiment a and the b usually.
Illustrate in greater detail the present invention below with reference to the accompanying drawing that shows embodiment, Fig. 1 has schematically shown the exemplary embodiment that has the sidelining piece of hole and heat pipe for forming of aluminium cell of the present invention.
A critical piece of the present invention is the sidelining piece that is made by ceramic material.This sidelining piece obtains required hole with ad hoc fashion manufacturing.A kind of embodiment of the possible position in hole is presented among Fig. 1, and detail section is presented among Fig. 2, but other forms also can be used in the hole.Fig. 2 has also shown the details cross section from the side that heat pipe is set, and wherein, heat pipe is located in the surface of described sidelining piece along passage is upright.
Fig. 3 and Fig. 4 have shown the example of other embodiments of the heat pipe with inclination.
Heat pipe nestles up these holes and arranges, and an example of this heat pipe is the form of heat pipe (heat pipe).
Colling end (condensation side just) at heat pipe is equipped with cooling-part, and this cooling-part comprises for the condensing unit 13 of heat pipe and condensing fin 14.
In the accompanying drawing, can find to be equipped with on the condensing unit 13 two little pipe ends (tube end).Pipe end is as the input port of cooling medium, and another pipe end is as the delivery outlet of cooling medium simultaneously, and cooling medium is used for taking away heat from heat pipe.Such cooling element can link together.
Form the principle on basis of the present invention:
The present invention is by integrated its solution that realizes of a plurality of principles.
A necessary condition is to have guaranteed to construct enough side layers by the heat loss of sidelining.According to the present invention, this guarantees by using the heat pipe that a large amount of heat energy efficiently can be passed out sidelining.
Another principle is to use heat pipe, and in heat pipe, the phase transformation that the liquid that carries out in hot junction portion changes gas into is delivered to cold end with a large amount of heat, in described cold end, is liquid with described condensation of gas, and then, described liquid turns back to described hot junction portion.By heat pipe, have the embodiment of two kinds of expections: " heat pipe ", it relies on candle wick effect (wick effect) or other capillary effects that described liquid is sucked back described hot junction portion; And " thermal siphon (thermosyphon) ", it utilizes gravity that described liquid is sucked back described hot junction portion.
Preferred embodiment:
Comprise " heat pipe " heat exchanger that dozens of is such in the sidewall of aluminium cell.The heat that passes out from electrolytic cell will transmit cooling medium.This heat can for example be utilized to produce electric energy.A plurality of aluminium cells can be linked together, thereby with efficient way regeneration refrigeration effect.
Industrial applicibility:
The present invention is used for forming layer and Btu utilization in aluminium cell control.

Claims (4)

1. one kind is used for forming and the system of Btu utilization at the aluminium cell key-course, this system comprises sidelining (10,11), described sidelining (10,11) be provided with at least one and be used for hole and at least one heat pipe (12) that heat is transmitted, it is characterized in that described heat pipe (12) is provided by described hole, and described hole is at least one passage along the surface setting of described sidelining (10,11).
2. system according to claim 1 is characterized in that, described heat pipe (12) is heat pipe.
3. system according to claim 1 is characterized in that, described heat pipe (12) is thermal siphon.
One kind in aluminium cell key-course form and the method for Btu utilization, comprise: sidelining (10,11), described sidelining (10,11) is provided with at least one and is used for hole and at least one heat pipe (12) that heat is transmitted, wherein, described heat pipe (12) is provided by described hole, and described hole is along at least one passage of the surface setting of described sidelining (10,11), it is characterized in that, utilizes described at least one heat pipe conduction heat.
CN201180045617XA 2010-09-22 2011-09-20 System and method for control of side layer formation in an aluminium electrolysis cell Pending CN103210273A (en)

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NO20101321 2010-09-22
NO20101321 2010-09-22
PCT/NO2011/000263 WO2012039624A1 (en) 2010-09-22 2011-09-20 System and method for control of side layer formation in an aluminium electrolysis cell

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EP (1) EP2619518A4 (en)
CN (1) CN103210273A (en)
AP (1) AP2013006815A0 (en)
AR (1) AR083049A1 (en)
AU (1) AU2011306524A1 (en)
BR (1) BR112013006526A2 (en)
CA (1) CA2811873A1 (en)
EA (1) EA201390309A1 (en)
WO (1) WO2012039624A1 (en)
ZA (1) ZA201301798B (en)

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BR112013006526A2 (en) 2016-08-02
EP2619518A1 (en) 2013-07-31
EP2619518A4 (en) 2017-05-17
AP2013006815A0 (en) 2013-04-30
AR083049A1 (en) 2013-01-30
CA2811873A1 (en) 2012-03-29
US20130199938A1 (en) 2013-08-08
AU2011306524A1 (en) 2013-03-21
EA201390309A1 (en) 2013-08-30
WO2012039624A1 (en) 2012-03-29

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Application publication date: 20130717