CN103203991B - Maintenance cleaning method for ink recorder - Google Patents
Maintenance cleaning method for ink recorder Download PDFInfo
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- CN103203991B CN103203991B CN201310112874.1A CN201310112874A CN103203991B CN 103203991 B CN103203991 B CN 103203991B CN 201310112874 A CN201310112874 A CN 201310112874A CN 103203991 B CN103203991 B CN 103203991B
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- 238000012423 maintenance Methods 0.000 title claims abstract description 59
- 238000004140 cleaning Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 44
- 239000012459 cleaning agent Substances 0.000 claims abstract description 42
- 230000003203 everyday effect Effects 0.000 claims abstract description 8
- 230000008439 repair process Effects 0.000 claims description 23
- 230000005465 channeling Effects 0.000 claims description 22
- 230000008859 change Effects 0.000 claims description 15
- 238000007689 inspection Methods 0.000 claims description 11
- 239000004744 fabric Substances 0.000 claims description 10
- 239000010687 lubricating oil Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000003921 oil Substances 0.000 claims description 10
- 238000005461 lubrication Methods 0.000 claims description 5
- 238000005299 abrasion Methods 0.000 claims description 4
- 238000004040 coloring Methods 0.000 claims description 4
- 239000010720 hydraulic oil Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 239000010985 leather Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000007547 defect Effects 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 abstract description 3
- 230000000737 periodic effect Effects 0.000 abstract description 3
- 230000001680 brushing effect Effects 0.000 abstract 1
- 238000010411 cooking Methods 0.000 abstract 1
- 238000001514 detection method Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 241001504664 Crossocheilus latius Species 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000003442 weekly effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The invention relates to a maintenance cleaning method for an ink recorder. The method is a periodic maintenance cleaning method, every day of each period comprises maintenance time and working time. The maintenance cleaning method comprises the steps of first maintaining the ink recorder on a first day of every period and then using the ink recorder, and cleaning the ink recorder after use; cleaning the ink recorder after use each day from the second day of every period to a last second day; and cleaning the ink recorder after use on the last day of every period. According to the maintenance cleaning method for the ink recorder, users only need to use a special cleaning agent to clean a numbering machine on the last day of every period, the numbering machine does not need dismantling, cooking and brushing, cleaning and maintaining, the product quality problem caused by a dirty number band or a too dirty character wheel and lubricating insufficiency is solved, and online detection alarming quantity is also greatly reduced.
Description
Technical field
The present invention relates to a kind of maintenance washes method of ink recorder, belong to printing technology.
Background technology
Money number printing is exclusively used in the prefix of money, the printing of number and Antiforge and so on, belongs to letterpress type, is the special mode of printing of one of the marketable securities such as banknote.Ink recorder is commonly referred in money number printing equipment manufacture industry.Money number printing utilizes ink recorder according to the number order of technological requirement, and the prefix on numbering machine and number complete display are transferred to process on money.
In current industry to the maintenance method of ink recorder normally: with each character wheel of cleaning agent cleaning numbering machine and prefix when every day comes off duty, clean ink above, second innately antenatal ink recorder of checking the number again refuel.Meanwhile, in order to ensure that numbering machine can operate flexibly, Ge Yin paper money company all needs regularly to be carried out by numbering machine to break, boils brush, cleans and keep in repair.A circle numbering machine is pulled down weekly by some companies, is undertaken breaking by professional, boil brush, is cleaned and keep in repair, and needs weekly to boil to brush hundred numbering machines; Numbering machines whole on ink recorder carries out breaking, boils brush, clean and keep in repair every half a year by some companies.The result done like this needs enough standby codes on the one hand, if standby code is not enough, may causes to shut down and wait for; On the other hand, the time of needing carries out removing and installing of numbering machine, also will carry out pressure and looking for of position is done during installation.Adopt above-mentioned method can increase service time, increase the labour intensity of board and professional, increase quality risks such as Bai Hao, also can increase production cost.
Therefore, developing a kind of ink recorder maintenance washes method that is efficient, that be easy to operate is one of this area problem demanding prompt solution.
Summary of the invention
For solving the problems of the technologies described above, the object of the present invention is to provide a kind of maintenance washes method of ink recorder, by carrying out periodic maintenance washes to ink recorder, ink recorder of avoiding checking the number continually carries out breaking, boiling brush, cleaning and maintenance activity, meanwhile, can also avoid occurring aborning because number band is dirty or character wheel is excessively dirty, lubricate the product quality problem caused such as inadequate.
For achieving the above object, the invention provides a kind of maintenance washes method of ink recorder, it is a kind of periodically maintenance washes method, and the every day in each cycle comprises service time and working time, and this maintenance washes method comprises the following steps:
First ink recorder maintained at the first day in each cycle and then use, cleaning after usage;
At second day of each cycle to sky second from the bottom, every day is cleaned after ink recorder is finished using;
In the last day in each cycle, clean after ink recorder is finished using, complete the use and maintenance cleaning of one-period.
The maintenance washes method of above-mentioned ink recorder provided by the present invention is by the use of ink recorder being combined with maintenance washes, periodic use and maintenance cleaning is carried out to ink recorder, thus the maintenance washes operation of ink recorder is realized by fairly simple mode, enhance productivity, avoid the quality problems occurring that numbering machine causes, extend ink recorder service life, save time simultaneously, simplify maintenance washes process, reduce production cost.Wherein, the working time between adjacent maintenance washes operation can be determined as required, is generally 16-24 hour.
In above-mentioned maintenance washes method provided by the present invention, work and maintenance washes cycle can according to ink recorder use amount number and determine, preferably, the above-mentioned cycle is 5-10 days.
In above-mentioned maintenance washes method provided by the present invention, preferably, there is between the adjacent cycle intermittent phase of a couple of days.This intermittent phase not necessarily, can adjust as required.Do not carry out interval between two cycles, and be also fine continuously.According to specific embodiment of the invention scheme, preferably, the above-mentioned intermittent phase is 2-10 days.
In above-mentioned maintenance washes method provided by the present invention, the first day in each cycle to the scope of the maintenance of ink recorder mainly ink recorder defeated paper portion, Printing Department, inking system, go out paper system, lubricating arrangement, safety device etc., preferably, this maintenance comprises following content:
Cleaning point paper paper hair, cleaning suction nozzle, changes leather washer, checks universal drive shaft pin, platen pin axle;
Check degree of tightness and the abrasion condition of defeated paper cloth band;
Check that pressure roller, bristle brush wheel are the need of replacing;
Check that whether gripper biting force is suitable and consistent;
Tooth bearing whether flexibility and reliability is opened in inspection;
Check that paper collecting chain tooth alignment pin is with or without fractureing;
Check impression blanket;
Check platen hairbrush, shoulder cleaner;
Check the firmness of fluorescence version and numbering machine;
Check number be installed circle holding screw whether loosen;
Check gap and the lubrication circumstances of numbering machine carry swing arm and device for carrying-bit;
Check the degree of wear every look baffle plate;
Check the degree of wear of rubber roll;
Check whether the shifting amount of channeling ink roller meets the requirements;
Check inking roller and channeling ink roller, forme pressure whether suitable;
Check that whether ink foundation roller rotation situation is good;
Check that each safety door, button, switch, indicator lamp have non-loosening, whether reliably sensitive;
Whether inspection hydraulic oil, lubricating oil reach oil ga(u)ge position;
Cleaning is inhaled paper and is ground, and checks its rotation situation;
Check the degree of flexibility of paper collecting table reason paper device.
According to specific embodiment of the invention scheme, preferably, the maintenance of the first day in each cycle before bringing into use can comprise following content:
Cleaning point paper paper hair, cleaning suction nozzle, changes leather washer, checks universal drive shaft pin, platen pin axle, then changes universal drive shaft pin, platen pin axle as undesirable;
Check degree of tightness and the abrasion condition of defeated paper cloth band: check that whether four defeated paper portion band degrees of tightness are consistent, whether bonding head is complete, whether whether wearing and tearing are normal, skid in the middle of running, if undesirable, adjust expansion tightening wheel or change defeated paper cloth band;
Check that pressure roller, bristle brush wheel are the need of replacing: check that whether the running of pressure roller and bristle brush wheel is flexible, whether pressure size can ensure that paper runs and do not play convex closure, and whether bristle brush wheel diameter is not less than 50mm, otherwise just changes pressure roller and/or bristle brush wheel;
Check that whether gripper biting force is suitable and consistent: check whether the precompression of each gripper remains on 0.3mm, and whether the biting force often organizing gripper is consistent, as undesirable, readjusts consistent;
Whether and installs firmly between fixture tooth bearing whether flexibility and reliability is opened in inspection: rotate and drive tooth bearing and check whether and to rotate flexibly and without jam phenomenon, check and drive tooth bearing, as undesirable, tooth bearing is driven in replacing;
Check that paper collecting chain tooth alignment pin is with or without fractureing: then change paper collecting chain tooth alignment pin if any fractureing;
Check impression blanket: check whether impression blanket surface has breakage, and whether surface size has wear phenomenon, then change impression blanket if any damaged or wearing and tearing;
Check platen hairbrush, shoulder cleaner: check whether platen hairbrush and cylinder surface have the gap of 0.1mm, if be greater than or less than 0.1mm, adjust, shoulder cleaner cleaning agent is cleaned up and adds lubricating oil, can adopt the cleaning agent that numbering machine is special, lubricating oil can be No. 100 lubricating oil;
Check the firmness of fluorescence version and numbering machine: check whether the trip bolt of numbering machine and fluorescence version loosens with specific purpose tool, if any loosen then carry out fastening; This specific purpose tool refers to for checking the instrument of numbering machine and fluorescent plate in printing industry, and this is the instrument that this area is commonly used;
Check number be installed circle holding screw whether loosen, if any loosen then carry out fastening;
Check gap and the lubrication circumstances of numbering machine carry swing arm and device for carrying-bit: check whether the distance between number device for carrying-bit and the swing arm of numbering machine carry is 1mm, if be greater than or less than 1mm, adjusts the position of device for carrying-bit, and give the cam of device for carrying-bit grease-added;
Check the degree of wear every look baffle plate: whether completely check every look baffle plate, then change every look baffle plate if any defect;
Check the degree of wear of rubber roll: measure the various rubber roll dimensional gaughing degree of wear, as diameter after wearing and tearing is less than more than standard size 0.5mm, then change rubber roll;
Check whether the shifting amount of channeling ink roller meets the requirements: the left and right shifting amount detecting channeling ink roller, whether at 3mm, if be greater than or less than 3mm, adjust or keeps in repair transmission mechanism;
Check inking roller and channeling ink roller, forme pressure whether suitable: check whether the pressure of inking roller and channeling ink roller has the press belt of 5mm, check whether the pressure of inking roller and forme guarantees even to forme ink distribution and can not ink be got on shoulder, as undesirable, readjust the position of inking roller, ensure that the pressure of ink roller and channeling ink roller has the press belt of 5mm, and ensure that forme inking is even;
Check that whether ink foundation roller rotation situation is good: whether the inspection machine ink foundation roller interval that often circles can rotate once, if not turn or long turn, keeps in repair, can be keeped in repair by professional;
Check that each safety door, button, switch, indicator lamp have non-loosening, whether reliably sensitive: when checking that each safety door is opened, whether machine shuts down or can not working machines, as undesirable, keep in repair, whether the installation of review button, switch, indicator lamp loosens, if there is loosening phenomenon come in row maintenance, can be keeped in repair by professional;
Whether inspection hydraulic oil, lubricating oil reach oil ga(u)ge position, if not up to standard, are supplemented;
Clear up and inhale paper stone roller, check its rotation situation: check that whether inhale paper stone roller rotates along with the operation of a machine, stops along with the stopping of machine, as undesirable, keeps in repair;
Check the degree of flexibility of paper collecting table reason paper device: check whether normal paper collecting table reason paper device swings: machine often rotates one week reason paper device and whether swings once, if do not swung, keeps in repair, can be keeped in repair by professional.
In above-mentioned maintenance washes method provided by the present invention, cleaning after use to need to repeat to do after the use of every day (except the last day in each cycle), if done well, the quality of number printing will be affected in the second half in each cycle, there will be that number band is dirty, crouching position, to jump number, the problem such as wrong number.Every day conscientiously carries out above-mentioned steps, just can play good effect.Here the clean meaning, for scrub numbering machine without numbering machine cleaning agent, mainly cleans numbering machine by the method for dry brush.According to specific embodiment of the invention scheme, preferably, above-mentioned cleaning comprises the following steps:
After shutdown finished using by ink recorder, five insurances after numbering machine are opened;
The switch of ink transfer, inking is forwarded out to pressure position;
Print 100 to open millboard ink marks literal for numbering machine is dipped in totally;
Under manual mode, number carry cam is adjusted to combined pressure state, cleans numbering machine surface (dry brush) one by one with hairbrush;
Clean fluorescence column with numbering machine cleaning agent, clean ink marks;
The outward appearance of clean ink recorder and surrounding environment;
The heavy roller of ink recorder is taken off and the ink marks special number machine cleaning agent on surface is cleaned up.
The invention provides in above-mentioned maintenance washes method, be related to next cycle in the cleaning carried out the last day in each cycle and whether can normally use.The meaning of cleaning is here for scrub numbering machine with numbering machine cleaning agent.According to specific embodiment of the invention scheme, preferably, above-mentioned cleaning comprises the following steps:
After shutdown finished using by ink recorder, unload all rubber rolls and be put into assigned address, the insurance of every platform numbering machine both sides is all opened, and millboard was opened in combined pressure printing 100, literal ink marks used on numbering machine is dipped in totally;
Rubber roll and the ink marks on look baffle plate is cleaned with numbering machine cleaning agent;
The ink marks on colouring ink knife, lower look ink knife, ink foundation roller, channeling ink roller is cleaned with numbering machine cleaning agent;
Carry cam is pulled combined pressure position, and the mode of production is adjusted to manual, dips in three row prefix and the numerals of sufficient numbering machine cleaning agent repeatedly on brush numbering machine, till the ink marks above outwash with brush;
Three row prefix and numerals after being forwarded to by numbering machine, dip in sufficient cleaning agent with brush and repeatedly brush this three row prefix and numeral, till the ink marks above outwash;
Three row prefix and numerals after being forwarded to by numbering machine, dip in sufficient cleaning agent with brush and repeatedly brush this three row prefix and numeral, till the ink marks above outwash;
Numbering machine is forwarded to residue a line prefix and numeral, dip in sufficient cleaning agent with brush and repeatedly brush residue a line prefix and numeral, till the ink marks above outwash;
The complete rear high pressure gas of whole brush dries up each numbering machine repeatedly, all dries up rear dry brush and the dirt of producing by boasting is brushed off;
Numbering machine is forwarded to the position of " 7 ";
Carry cam is pulled out pressure position;
Use numbering machine cleaning agent cleaning fluorescence version, till cleaning ink marks above;
To numbering machine apply oil;
Finally ink recorder surrounding environment is cleaned up.
In the step cleaning the ink marks on colouring ink knife, lower look ink knife, ink foundation roller, channeling ink roller with numbering machine cleaning agent, the character of fluorescent ink cause lower look comparatively painted wiping some, but notice that upper and lower channeling ink roller equally has the phenomenon of dry ink with heavy roller, gently dry ink is scraped off with ink shovel as far as possible, do not hurt ink roller surface; Simultaneously because number adopts every look technique, colouring ink fountain has dark red two kinds of ink, ink knife has the groove of dress baffle plate, this is the emphasis of cleaning, and the inside has deposits ink, very narrow bad cleaning, the cloth being moistened with cleaning agent should be used repeatedly to wipe clean, also to check and whether fall ink below black thick stick, clean out in time, prevent ink from causing product to cancel; The shoulder of each cylinder will be wiped clean, and can not have greasy dirt, ink marks; Safety protective door also wants frequent wiping, keeps clean and tidy.
When scrubbing prefix and numeral, cleaning agent can drench in colo(u)r drum, lower look cylinder, figure ring, device for carrying-bit, number box and fluorescence version, so these positions will be wiped clean; Notice that rule on cylinder ensures clear without ink marks, number box and positioning tooth clean, the position maintenance neat and tidies such as figure ring side, device for carrying-bit side, fluorescence version, help carrying out smoothly of production interchange next time.
In cleaning process, owing to can not permeate fully after numbering machine oiling at once, to try not rotary machine again so add oil, before oiling, other work to be completed, the operation of above-mentioned numbering machine apply oil can adopt medical needle tubing to carry out, adopt No. 5 syringe needles to add the special lubricating oil of numbering machine, specifically carry out according to following steps: one by one each character wheel, number trip bolt, clamp and pin, positioning tooth spring, safety axis, both sides insurance, carry swing arm, axis and carry tooth spring are refueled.By oil droplet on literal, can prepare one piece of clean cloth, dip in a small amount of cleaning agent and wipe examination at any time unavoidably in refueling process.For volume read-out, general control extrudes one at No. 5 syringe needles, specifically can adjust as required.Oiling can not be too much, otherwise can cause " white number ", and refueling also can not be very few, otherwise number can be caused uneven, and both of these case all can affect product quality.Adopt said method both can ensure clean-up performance and the service life of numbering machine, can increase work efficiency again.
In the maintenance washes method of above-mentioned ink recorder provided by the present invention, the numbering machine cleaning agent adopted can be the numbering machine scavenger specially that this area is commonly used, the KY-184 cleaning agent that such as Guangzhou Ke Yi chemical plant produces.
The maintenance washes method of ink recorder provided by the present invention only need clean numbering machine in the last day in each cycle with professional cleaning agent, and ink recorder of need not checking the number carries out breaking, boiling brush, cleaning and maintenance.This maintenance washes methodological science is effective, effect after maintenance clearly, adopt this cleaning maintenance method can ensure to there will not be in the production in next cycle due to the product quality problem that number band is dirty or character wheel is excessively dirty, lubrication causes not, on-line checkingi warning quantity also significantly reduces.Because numbering machine does not need to carry out to break, boils brush, cleans and keep in repair within service life, thus greatly reduce each printing machine platform for number of codes, reduce the labour intensity of worker, saved production cost.
Accompanying drawing explanation
Sequential schematic is scrubbed about prefix and numeral in the maintenance washes method that Fig. 1-5 provides for embodiment.
Detailed description of the invention
In order to there be understanding clearly to technical characteristic of the present invention, object and beneficial effect, existing following detailed description is carried out to technical scheme of the present invention, but can not be interpreted as to of the present invention can the restriction of practical range.
Embodiment
Present embodiments provide a kind of maintenance washes method of ink recorder, it is that the method comprises the following steps with one five days (on every Mondays to Friday) for one-period carries out use and maintenance cleaning:
One, the maintenance before using Monday:
On Monday start is first maintained before using, and maintenance margin is: defeated paper portion, Printing Department, inking system, go out paper system, lubricating arrangement, safety device, and key step is as follows:
Cleaning point paper paper hair, cleaning suction nozzle, changes leather washer, checks universal drive shaft pin, platen pin axle, then changes universal drive shaft pin, platen pin axle as undesirable;
Check degree of tightness and the abrasion condition of defeated paper cloth band: check that whether four defeated paper portion band degrees of tightness are consistent, whether bonding head is complete, whether whether wearing and tearing are normal, skid in the middle of running, if undesirable, adjust expansion tightening wheel or change defeated paper cloth band;
Check that pressure roller, bristle brush wheel are the need of replacing: check that whether the running of pressure roller and bristle brush wheel is flexible, whether pressure size can ensure that paper runs and do not play convex closure, and whether bristle brush wheel diameter is not less than 50mm, otherwise just changes pressure roller and/or bristle brush wheel;
Check that whether gripper biting force is suitable and consistent: check whether the precompression of each gripper remains on 0.3mm, and whether the biting force often organizing gripper is consistent, as undesirable, readjusts consistent;
Whether and installs firmly between fixture tooth bearing whether flexibility and reliability is opened in inspection: rotate and drive tooth bearing and check whether and to rotate flexibly and without jam phenomenon, check and drive tooth bearing, as undesirable, tooth bearing is driven in replacing;
Check that paper collecting chain tooth alignment pin is with or without fractureing: then change paper collecting chain tooth alignment pin if any fractureing;
Check impression blanket: check whether impression blanket surface has breakage, and whether surface size has wear phenomenon, then change impression blanket if any damaged or wearing and tearing;
Check platen hairbrush, shoulder cleaner: check whether platen hairbrush and cylinder surface have the gap of 0.1mm, if be greater than or less than 0.1mm, adjust, are cleaned up and add lubricating oil by shoulder cleaner cleaning agent;
Check the firmness of fluorescence version and numbering machine: check whether the trip bolt of numbering machine and fluorescence version loosens with specific purpose tool, if any loosen then carry out fastening;
Check number be installed circle holding screw whether loosen, if any loosen then carry out fastening;
Check gap and the lubrication circumstances of numbering machine (numbering machine is one of parts of ink recorder) carry swing arm and device for carrying-bit: check whether the distance between number device for carrying-bit and the swing arm of numbering machine carry is 1mm, if be greater than or less than 1mm, adjust the position of device for carrying-bit, and give the cam of device for carrying-bit grease-added;
Check the degree of wear every look baffle plate: whether completely check every look baffle plate, then change every look baffle plate if any defect;
Check the degree of wear of rubber roll: measure the various rubber roll dimensional gaughing degree of wear, as diameter after wearing and tearing is less than more than standard size 0.5mm, then change rubber roll;
Check whether the shifting amount of channeling ink roller meets the requirements: the left and right shifting amount detecting channeling ink roller, whether at 3mm, if be greater than or less than 3mm, adjust or keeps in repair transmission mechanism;
Check inking roller and channeling ink roller, forme pressure whether suitable: check whether the pressure of inking roller and channeling ink roller has the press belt of 5mm, check whether the pressure of inking roller and forme guarantees even to forme ink distribution and can not ink be got on shoulder, as undesirable, readjust the position of inking roller, ensure that the pressure of ink roller and channeling ink roller has the press belt of 5mm, and ensure that forme inking is even;
Check that whether ink foundation roller rotation situation is good: whether the inspection machine ink foundation roller interval that often circles can rotate once, if not turn or long turn, keeps in repair;
Check that each safety door, button, switch, indicator lamp have non-loosening, whether reliably sensitive: when checking that each safety door is opened, whether machine shuts down or can not working machines, as undesirable, keep in repair, whether the installation of review button, switch, indicator lamp loosens, if there is loosening phenomenon come in row maintenance;
Whether inspection hydraulic oil, lubricating oil reach oil ga(u)ge position, if not up to standard, are supplemented;
Whether cleaning is inhaled paper and is ground, and checks its rotation situation: check that suction paper grinds and rotate along with the operation of a machine, stop, as undesirable, keeping in repair along with the stopping of machine;
Check the degree of flexibility of paper collecting table reason paper device: check whether normal paper collecting table reason paper device swings: machine often rotates one week reason paper device and whether swings once, if do not swung, keeps in repair.
Cleaning two, after use Monday to Thursday, use of namely starting shooting morning Tuesday to Thursday, no longer carry out the maintenance of previous step:
1, after shutdown finished using by ink recorder, five insurances after numbering machine are opened;
2, the switch of ink transfer, inking is forwarded out to pressure position;
3, print 100 to open millboard ink marks literal for numbering machine is dipped in totally;
4, under manual mode, number carry cam is adjusted to combined pressure state, with hairbrush clean numbering machine surface one by one;
5, clean fluorescence column with numbering machine cleaning agent, clean ink marks;
6, outward appearance and the surrounding environment of ink recorder is cleaned;
7, the heavy roller of ink recorder is taken off and the ink marks special number machine cleaning agent on surface is cleaned up.
Three, the cleaning after use Friday:
1, after shutdown finished using by ink recorder, unload all rubber rolls and be put into assigned address, the insurance of every platform numbering machine both sides is all opened, and millboard was opened in combined pressure printing 100, literal ink marks used on numbering machine is dipped in totally;
2, rubber roll and the ink marks on look baffle plate is cleaned with numbering machine cleaning agent;
3, the ink marks on upper and lower look ink knife, ink foundation roller, channeling ink roller is cleaned with numbering machine cleaning agent;
4, carry cam is pulled combined pressure position (such machine often circle after numbering machine five the enter one) mode of production and be adjusted to manual, number character wheel is dialled as " AP00000000 " " AP wheel ", as shown in Figure 1;
Character wheel is taken turns by two prefixs and eight digit wheels form, and cylinder circles will brush three line number code, namely dips in sufficient numbering machine cleaning agent with brush and repeatedly brushes " 1,0,9 " this three row prefix and numeral, till the ink marks above outwash;
5, after having brushed, cylinder is turned three weeks; Because the first five position of numbering machine can not automatic carry, so the first five position is manually dialled three times all over front wanting by next at brush, i.e. " DS77777777 " (as shown in Figure 2), dip in sufficient cleaning agent with brush and repeatedly brush " 6,7,8 " this three row prefix and numeral, till the ink marks above outwash;
6, brushed after turn three weeks again, manually equally large position is dialled three times, i.e. " GW44444444 " (as shown in Figure 3), dips in sufficient cleaning agent with brush and repeatedly brush " 3,4,5 " this three row prefix and numeral, till the ink marks above outwash;
7, brushed after turn two weeks again, manually the first five position is dialled twice, i.e. " IY22222222 " (as shown in Figure 4), dips in sufficient cleaning agent with brush and repeatedly brush " 2 " this row prefix and numeral, till the ink marks above outwash;
8, all brushed rear high pressure gas and repeatedly dried up each numbering machine, after guaranteeing all to dry up, according to step above, the dirt of producing by boasting has been brushed off again with dry brush;
9, numbering machine is forwarded to the position (as shown in Figure 5) of " 7 ", there is tank filler sleeve this position;
10, carry cam pulls out pressure position (making the numbering machine no longer carry along with the operation of a machine);
11, numbering machine cleaning agent cleaning fluorescence version is used, till cleaning ink marks above;
12, to numbering machine apply oil;
13, finally machine surrounding environment is cleaned up.
The board of the maintenance washes method of the ink recorder adopting this embodiment to provide is well more a lot of than the seed output and quality of other same model boards, and performance monthly remains on more than 110%, on average exceeds other boards more than 5%.On-line checkingi warning quantity, at about 100, wherein, does not almost have because number band is dirty, character wheel band is dirty or lubricate the warning caused not.Product improvement of visual effect meets specimen page standard, and can keep the uniformity of product quality from Mon-Fri, substantially increases production efficiency.Numbering machine never needs the phenomenon removing all cleanings within service life because maintenance is not in place, saved use cost.
The board warning quantity online of the maintenance washes method of the ink recorder not using the present embodiment to provide, hundreds of bar or thousands of, wherein, reaches tens or up to a hundred because number band is dirty, character wheel band is dirty or lubricate the warning caused not.
Claims (6)
1. a maintenance washes method for ink recorder, it is a kind of periodically maintenance washes method, and the every day in each cycle comprises service time and working time, and this maintenance washes method comprises the following steps:
First ink recorder maintained at the first day in each cycle and then use, cleaning after usage;
At second day of each cycle to sky second from the bottom, every day is cleaned after ink recorder is finished using;
In the last day in each cycle, clean after ink recorder is finished using;
Wherein, described maintenance comprises following content:
Cleaning point paper paper hair, cleaning suction nozzle, changes leather washer, checks universal drive shaft pin, platen pin axle, then changes universal drive shaft pin, platen pin axle as undesirable;
Check degree of tightness and the abrasion condition of defeated paper cloth band: check that whether four defeated paper cloth band degrees of tightness are consistent, whether bonding head is complete, whether whether wearing and tearing are normal, skid in the middle of running, if undesirable, adjust expansion tightening wheel or change defeated paper cloth band;
Check that pressure roller, bristle brush wheel are the need of replacing: check that whether the running of pressure roller and bristle brush wheel is flexible, whether pressure size can ensure that paper runs and do not play convex closure, and whether bristle brush wheel diameter is not less than 50mm, otherwise just changes pressure roller and/or bristle brush wheel;
Check that whether gripper biting force is suitable and consistent: check whether the precompression of each gripper remains on 0.3mm, and whether the biting force often organizing gripper is consistent, as undesirable, readjusts consistent;
Whether and installs firmly between fixture tooth bearing whether flexibility and reliability is opened in inspection: rotate and drive tooth bearing, checks whether to rotate flexibly and without jam phenomenon, check and drive tooth bearing, as undesirable, tooth bearing is driven in replacing;
Check that paper collecting chain tooth alignment pin is with or without fractureing: then change paper collecting chain tooth alignment pin if any fractureing;
Check impression blanket: check whether impression blanket surface has breakage, and whether surface size has wear phenomenon, then change impression blanket if any damaged or wearing and tearing;
Check platen hairbrush, shoulder cleaner: check whether platen hairbrush and cylinder surface have the gap of 0.1mm, if be greater than or less than 0.1mm, adjust, are cleaned up and add lubricating oil by shoulder cleaner cleaning agent;
Check the firmness of fluorescence version and numbering machine: check whether the trip bolt of numbering machine and fluorescence version loosens with specific purpose tool, if any loosen then carry out fastening;
Check number be installed circle holding screw whether loosen, if any loosen then carry out fastening;
Check gap and the lubrication circumstances of numbering machine carry swing arm and device for carrying-bit: check whether the distance between number device for carrying-bit and the swing arm of numbering machine carry is 1mm, if be greater than or less than 1mm, adjusts the position of device for carrying-bit, and give the cam of device for carrying-bit grease-added;
Check the degree of wear every look baffle plate: whether completely check every look baffle plate, then change every look baffle plate if any defect;
Check the degree of wear of rubber roll: measure the various rubber roll dimensional gaughing degree of wear, as diameter after wearing and tearing is less than more than standard size 0.5mm, then change rubber roll;
Check whether the shifting amount of channeling ink roller meets the requirements: the left and right shifting amount detecting channeling ink roller, whether at 3mm, if be greater than or less than 3mm, adjust or keeps in repair transmission mechanism;
Check inking roller and channeling ink roller, forme pressure whether suitable: check whether the pressure of inking roller and channeling ink roller has the press belt of 5mm, check whether the pressure of inking roller and forme guarantees make forme inking evenly and can not ink be got on shoulder, as undesirable, readjust the position of inking roller, ensure that the pressure of ink roller and channeling ink roller has the press belt of 5mm, and ensure that forme inking is even;
Check that whether ink foundation roller rotation situation is good: whether the inspection machine ink foundation roller interval that often circles can rotate once, if not turn or long turn, keeps in repair;
Check that each safety door, button, switch, indicator lamp have non-loosening, whether reliably sensitive: when checking that each safety door is opened, whether machine shuts down or can not working machines, as undesirable, keep in repair, whether the installation of review button, switch, indicator lamp loosens, and then keeps in repair if there is loosening phenomenon;
Whether inspection hydraulic oil, lubricating oil reach oil ga(u)ge position, if not up to standard, are supplemented;
Whether cleaning is inhaled paper and is ground, and checks its rotation situation: check that suction paper grinds and rotate along with the operation of a machine, stop, as undesirable, keeping in repair along with the stopping of machine;
Check the degree of flexibility of paper collecting table reason paper device: check whether normal paper collecting table reason paper device swings: machine often rotates one week reason paper device and whether swings once, if do not swung, keeps in repair.
2. maintenance washes method according to claim 1, wherein, the described cycle is 5-10 days.
3. maintenance washes method according to claim 1 and 2, wherein, has the intermittent phase of a couple of days between the adjacent cycle.
4. maintenance washes method according to claim 3, wherein, the described intermittent phase is 2-10 days.
5. maintenance washes method according to claim 1, wherein, described cleaning comprises the following steps:
After shutdown finished using by ink recorder, five insurances after numbering machine are opened;
The switch of ink transfer, inking is forwarded out to pressure position;
Print 100 to open millboard ink marks literal for numbering machine is dipped in totally;
Under manual mode, number carry cam is adjusted to combined pressure state, with hairbrush clean numbering machine surface one by one;
Clean fluorescence column with numbering machine cleaning agent, clean ink marks;
The outward appearance of clean ink recorder and surrounding environment;
The heavy roller of ink recorder is taken off and the ink marks numbering machine cleaning agent on surface is cleaned up.
6. maintenance washes method according to claim 1, wherein, described cleaning comprises the following steps:
After shutdown finished using by ink recorder, unload all rubber rolls and be put into assigned address, the insurance of every platform numbering machine both sides is all opened, and millboard was opened in combined pressure printing 100, literal ink marks used on numbering machine is dipped in totally;
Rubber roll and the ink marks on look baffle plate is cleaned with numbering machine cleaning agent;
The ink marks on colouring ink knife, lower look ink knife, ink foundation roller, channeling ink roller is cleaned with numbering machine cleaning agent;
Carry cam is pulled combined pressure position, and the mode of production is adjusted to manual, dips in three row prefix and the numerals of sufficient numbering machine cleaning agent repeatedly on brush numbering machine, till the ink marks above outwash with brush;
Three row prefix and numerals after being forwarded to by numbering machine, dip in sufficient cleaning agent with brush and repeatedly brush this three row prefix and numeral, till the ink marks above outwash;
Three row prefix and numerals after being forwarded to by numbering machine, dip in sufficient cleaning agent with brush and repeatedly brush this three row prefix and numeral, till the ink marks above outwash;
Numbering machine is forwarded to residue a line prefix and numeral, dip in sufficient cleaning agent with brush and repeatedly brush residue a line prefix and numeral, till the ink marks above outwash;
The complete rear high pressure gas of whole brush dries up each numbering machine repeatedly, all dries up rear dry brush and the dirt of producing by boasting is brushed off;
Numbering machine is forwarded to the position of 7;
Carry cam is pulled out pressure position;
Use numbering machine cleaning agent cleaning fluorescence version, till cleaning ink marks above;
To numbering machine apply oil;
Ink recorder surrounding environment is cleaned up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310112874.1A CN103203991B (en) | 2013-04-02 | 2013-04-02 | Maintenance cleaning method for ink recorder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310112874.1A CN103203991B (en) | 2013-04-02 | 2013-04-02 | Maintenance cleaning method for ink recorder |
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| Publication Number | Publication Date |
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| CN103203991A CN103203991A (en) | 2013-07-17 |
| CN103203991B true CN103203991B (en) | 2015-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310112874.1A Expired - Fee Related CN103203991B (en) | 2013-04-02 | 2013-04-02 | Maintenance cleaning method for ink recorder |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3939432A1 (en) * | 1989-11-29 | 1991-06-06 | Roland Man Druckmasch | PRINTING STORM CONSISTING OF AT LEAST TWO SATELITE PRINTING PLANTS |
| US6708617B2 (en) * | 1999-04-20 | 2004-03-23 | Frank C. Corrado | Traversing contact cleaning roller system |
| JP2006159880A (en) * | 2004-12-06 | 2006-06-22 | Koike Seisakusho:Kk | Apparatus for cleaning cylinder of printing machine |
| CN201052686Y (en) * | 2007-07-17 | 2008-04-30 | 辽宁大族冠华印刷科技股份有限公司 | Four-color printing unit |
| US8485621B2 (en) * | 2011-03-09 | 2013-07-16 | Xerox Corporation | Solid inkjet drum maintenance unit (DMU) employing adjustable blade cam in order to control the oil rate |
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2013
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| CN103203991A (en) | 2013-07-17 |
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