CN103203987A - Multi-surface balloon printing production line - Google Patents

Multi-surface balloon printing production line Download PDF

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Publication number
CN103203987A
CN103203987A CN2013100843084A CN201310084308A CN103203987A CN 103203987 A CN103203987 A CN 103203987A CN 2013100843084 A CN2013100843084 A CN 2013100843084A CN 201310084308 A CN201310084308 A CN 201310084308A CN 103203987 A CN103203987 A CN 103203987A
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China
Prior art keywords
balloon
printing
conveying device
gear
production line
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CN2013100843084A
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CN103203987B (en
Inventor
张瑞福
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QUANZHOU FENGZE FUFAN MACHINERY CO Ltd
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QUANZHOU FENGZE FUFAN MACHINERY CO Ltd
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Priority to CN201310084308.4A priority Critical patent/CN103203987B/en
Publication of CN103203987A publication Critical patent/CN103203987A/en
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Abstract

The invention discloses a multi-surface balloon printing production line which comprises a frame, a conveying device, two or more printing devices, balloon clamping and unclamping devices, balloon positioning sleeves, rotating sleeve devices, blowing devices and a numerical control system. The balloon clamping and unclamping devices and the balloon positioning sleeves are mounted on the conveying device in a one-to-one corresponding manner, the blowing devices and the printing devices sequentially correspond to the balloon clamping and unclamping devices, the blowing devices correspond to air taps of balloons clamped in the balloon clamping and unclamping devices to bulge the balloons, printed surfaces of the bulge balloons are exposed from the balloon positioning sleeves respectively, and the rotating sleeve devices correspond to the printing devices. By the aid of the production line, the inflatable balloons in the balloon positioning sleeves rotate by the rotating sleeve devices, a plurality of patterns are printed on a plurality of surfaces of a circle of each inflatable balloon, the balloons cannot twist in printing, the patterns are clear, and both efficiency and printing quality can be improved.

Description

A kind of multiaspect balloon printing production line
Technical field
The present invention relates to a kind of printing production line, particularly relate to a kind of balloon printing production line.
Background technology
Existing balloon track mainly comprises frame, and rack-mounted folder handler and a printing equipment.During printing, operating personnel are clipped in the balloon of inflation on the handler, and printing equipment is printed patterns on the balloon surface that sticks out.
If on a plurality of of balloon printed patterns, after a face of balloon prints pattern, need artificial rotating balloon, treat balloon fix after row printing again, operating efficiency is very low.
And balloon is in printing process because the balloon that sticks out is difficult to fix, tight also quick-friedly easily fall, too pine and do not have fixation, and aerating ballon can twist when printing, causes printed patterns unintelligible, stamp occurs, scurry the phenomenon of position.
Summary of the invention
In view of this, the object of the present invention is to provide and a kind ofly can improve the multiaspect balloon printing production line that printing quality can be raised the efficiency again.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of multiaspect balloon printing production line, comprise frame, rack-mounted conveying device, and the printing equipment more than two or two of corresponding conveying device setting, also comprise balloon folder handler, balloon positioning sleeve, pivoted housing device, blowning installation, and the digital control system of controlling described conveying device, described blowning installation, described pivoted housing device and described printing equipment work; A plurality of balloon folder handlers and balloon positioning sleeve are installed on the described conveying device, and balloon folder handler and balloon positioning sleeve be corresponding the setting one by one; The corresponding balloon folder handler setting successively of blowning installation and described printing equipment, and the valve setting of the balloon that clamps in the corresponding balloon folder of the blowning installation handler sticks out balloon; The printing surface of the balloon that respectively sticks out exposes from the balloon positioning sleeve respectively, and by the corresponding described printing equipment of pivoted housing device.
Described balloon positioning sleeve comprises lasso and bracing frame respectively, and lasso is installed on the described conveying device by bracing frame, and corresponding described printing equipment is provided with the balloon holder of the aerating ballon bottom of holding in the lasso on the described conveying device.
Described balloon folder handler comprises clamping plate and the push pipe of replacing mutually together, and clamping plate are provided with the opening that is communicated with push pipe; The corresponding described lasso setting of clamping plate, and clamping plate by spring with can near and be movably arranged on the described conveying device away from the mode of push pipe.
Described pivoted housing device comprises fixed head, gear, driving lever and torsion spring, fixed head is installed on the described conveying device, gear passes fixed head and is installed on the fixed head in revolvable mode, described balloon positioning sleeve is installed in one end of gear, the driving lever more than three or three is installed in the other end of gear, and each driving lever uniformly-spaced is arranged on the periphery of gear and stretches out; Described conveying device is provided with the block more than three or three, and block and driving lever are suitable; Torsion spring is installed on the fixed head, and an end of torsion spring is replaced on the teeth of gear and rotated with limiting gear.
Described pivoted housing device comprises electric rotating machine, encoder, swiveling gear and ring chain; Encoder is installed in the control end of electric rotating machine, the rotating shaft of the electric rotating machine swiveling gear that is in transmission connection, and swiveling gear and ring chain form and are in transmission connection, and are separately installed with the corner gear suitable with ring chain on each described balloon folder handler.
Described blowning installation comprises that valve moves cylinder, inflation plug cock and inflator pump, and the inflation plug cock has air inlet and gas outlet; Valve moves the end of the piston rod of cylinder the inflation plug cock is installed, and the gas outlet of inflator pump is communicated with the air inlet of inflating plug cock by gas tube, the inlet end setting of the corresponding described push pipe in gas outlet of inflation plug cock.
A kind of multiaspect balloon printing production line also comprises balloon top rotary device, and balloon top rotary device comprises top cover and top rotaring cylinder; The corresponding below that is arranged on described printing equipment of top cover, the piston rod of top rotaring cylinder vertically arranges, and the end of this piston rod connects the top cover.
Described digital control system comprises man-machine interface, PLC controller and scraper inductor; The scraper inductor is a plurality of, the corresponding described printing equipment setting respectively of the test side of a plurality of scraper inductors; The respective end of the two-way connection PLC of the output of man-machine interface controller, the output of each scraper inductor be the corresponding respective input that connects the PLC controller respectively; The corresponding output end of PLC controller is the corresponding control end that connects conveying device, balloon folder handler, blowning installation, printing equipment, pivoted housing device and balloon top rotary device respectively.
After adopting said structure, a kind of multiaspect balloon printing production line of the present invention has following beneficial effect: the valve of balloon is clipped on the balloon folder handler, the valve of blowning installation by balloon blown in the balloon balloon sticked out, the balloon that sticks out is limited by the balloon positioning sleeve, can arbitrarily not rock and twist, printing equipment is printed patterns on the balloon exterior that sticks out.By the pivoted housing device aerating ballon in the balloon positioning sleeve is rotated, thereby another surface to be printed that makes balloon is towards another printing equipment, by this printing equipment printed patterns on this surface to be printed; So can be at a plurality of patterns of a plurality of surface printings of aerating ballon one circle.Unload balloon from balloon folder handler after drying and namely finish printing process.The balloon printing process is linked to be a production line by conveying device, can greatly improve printing efficiency.And because balloon is located by the balloon positioning sleeve, and aerating ballon can not twist when printing like this, clear patterns is avoided stamp occurring, is scurried the phenomenon of position, thereby improved printing quality.Because production line is provided with the printing equipment more than two or two, each printing equipment arranges identical color, identical pattern, different color or different patterns respectively, can print out homochromy identical or different pattern at balloon surface like this, perhaps the various pattern of polychrome.
Description of drawings
Fig. 1 is the structural representation of a kind of multiaspect balloon printing production line of the present invention;
Fig. 2 is the folder of the balloon among the present invention handler, blowning installation and the laying schematic diagram of pivoted housing device on conveying device;
Fig. 3 is the assembling schematic diagram of the folder handler of the balloon among the present invention and pivoted housing device;
Fig. 4 is the structural representation of the clamping plate in the folder of the balloon among the present invention handler;
Fig. 5 is the assembling schematic diagram of the balloon positioning sleeve among the present invention;
Fig. 6 is the structural representation of the blowning installation among the present invention;
Fig. 7 is the structural representation of the printing equipment among the present invention;
Fig. 8 is the A portion enlarged drawing among Fig. 7;
Fig. 9 is the assembling schematic diagram of the balloon holder among the present invention;
Figure 10 is the structural representation of the pivoted housing device among the present invention;
Figure 11 is the structural representation of another angle of the pivoted housing device among the present invention;
Figure 12 is the structural representation of the seal balloon top rotary device among the present invention;
Figure 13 is the structural representation of another embodiment of the seal balloon top rotary device among the present invention;
Figure 14 is the working state schematic representation of rotary device top, the seal balloon top balloon among the present invention;
Figure 15 is the principle sketch of the digital control system among the present invention;
Figure 16 is the flow sheet of a kind of multiaspect balloon printing production line among the present invention.
Among the figure:
Balloon 1a frame 100
Long slab 110 conveying devices 200
Chain 210 regulating wheels 220
Installing plate 230 balloons folder handler 300
Clamping plate 310 openings 311
Push pipe 320 air inlet pipe 321
Tube connector 322 escape pipes 323
Push rod 330 springs 340
Ejection cylinder 350 balloon positioning sleeves 400
Lasso 410 bracing frames 420
Blowning installation 500 valves move cylinder 510
Inflation plug cock 520 air inlets 521
Gas outlet 522 mounting blocks 530
Air flue 531 printing equipments 600
First portal frame, 610 portal frame lift cylinders 620
Second portal frame, 630 Rodless cylinders 640
Guide rod 650 scraper lift cylinders 660
Scraper 670 screen frames 680
Balloon holder 690 pivoted housing devices 700
Fixed head 710 gears 720
Driving lever 730 torsion springs 740
Block 750 balloon top rotary devices 800
Top cover 810 top rotaring cylinders 820
The specific embodiment
In order further to explain technical scheme of the present invention, the present invention will be described in detail below by specific embodiment.
Shown in Fig. 1 to 16, a kind of multiaspect balloon printing production line of the present invention comprises frame 100, conveying device 200, balloon folder handler 300, balloon positioning sleeve 400, blowning installation 500, printing equipment 600, pivoted housing device 700, balloon top rotary device 800 and digital control system.Wherein, lay 5 printing equipments 600 along conveying device 200.
Frame 100 adopts frame structure, is mainly used in installing conveying device 200, balloon folder handler 300, balloon positioning sleeve 400, blowning installation 500, printing equipment 600, pivoted housing device 700, balloon top rotary device 800 and digital control system 900.
Conveying device 200 comprises chain 210, regulating wheel 220 and installing plate 230, carries motor and driving wheel.Carry motor to adopt threephase asynchronous machine, threephase asynchronous machine is connected with frequency converter, makes chain 210 realize speed-regulating function by frequency converter.In the rotating shaft of conveying motor driving wheel is installed, driving wheel connects drive by a chain drive, makes chain 210 realize revolution by drive.Chain 210 is two circuluses, and every chain 210 struts by several regulating wheels 220, and two chains 210 relatively vertically arrange, and sets up 230, two chains 210 of polylith installing plate between two chains 210 and links together by installing plate 230.Symmetry and equidistant two balloon positioning sleeves 400 are set respectively on the every installing plate 230, each balloon positioning sleeve 400 correspondence arranges a balloon folder handler 300.
Balloon folder handler 300 comprises clamping plate 310, push pipe 320, push rod 330, spring 340, ejection cylinder 350.Clamping plate 310 are the U font as shown in Figure 4, have opening 311.Push pipe 320 comprises air inlet pipe 321, tube connector 322 and the escape pipe 323 that is connected in turn by screw structural.One side surface of clamping plate 310 is connected to escape pipe 323, and escape pipe 323 is connected to opening 311 places, inflation plug cock 520 settings in the air inlet pipe 321 corresponding blowning installations 500.Form a filling channel by inflation plug cock 520, air inlet pipe 321, tube connector 322, escape pipe 323 and opening 311 like this.Ejection cylinder 350 is installed on the frame 100, an end connecting cleat 310 of push rod 330, the piston rod setting of the corresponding ejection cylinder 350 in the other end of push rod 330.Spring 340 is enclosed within on the push rod 330, by spring 340 clamping plate 310 is pressed on the end face of escape pipe 323.
When clamping balloon 1a, under the drive of conveying device 200, balloon folder handler 300 arrives ejection cylinder 350 positions.The piston rod of ejection cylinder 350 stretches out and promotes push rod 330 movement to the inside and drive clamping plate 310 to move inward together, opens certain distance between clamping plate 310 and the escape pipe 323; The valve of balloon 1a stretched into opening 311 places of clamping plate 310 and be put in neutral place between clamping plate 310 and push pipe 320.The piston rod contracting of ejection cylinder 350, push rod 330 and clamping plate 310 are outwards mobile together under the elastic force effect of spring 340, thereby the valve of balloon 1a tightly is clipped between clamping plate 310 and the push pipe 320, by 500 pairs of above-mentioned filling channel inflations of blowning installation, balloon is sticked out then.
As a preferred embodiment of the present invention, be provided with ejection cylinder 350 in the bottom of frame 100 in addition and collect box.The piston rod of ejection cylinder 350 stretches out and promotes push rod 330 and drive clamping plate 310 to move to the inside together, makes between clamping plate 310 and the escape pipe 323 and opens certain distance, and balloon 1a exits naturally and falls into and collects in the box like this, thereby realizes unloading automatically the ball function.
Balloon positioning sleeve 400 comprises lasso 410 and bracing frame 420.Lasso 410 is installed on the pivoted housing device 700 by bracing frame 420.
Can play comparatively desirable positioning action to aerating ballon by balloon positioning sleeve 400.The valve of balloon 1a is clipped between clamping plate 310 and the escape pipe 323, and the back balloon 1a that blows rises greatly, and the belly of balloon 1a stretches out outside the lasso 410, can limit the balloon twisting, rotate by lasso 410.Utilize blowning installation 500 to blow by the valve of balloon, aeration quantity is set required aeration quantity according to the big ting model of balloon, and aerating ballon 1a can acutely not teetertotter in course of conveying, twist, and can improve positioning accuracy.
Blowning installation 500 comprises that valve moves cylinder 510, inflation plug cock 520, mounting blocks 530 and inflator pump.Valve moves the end of the piston rod of cylinder 510 mounting blocks 530 is installed, and inflation plug cock 520 is installed on the mounting blocks 530.Inflation plug cock 520 has air inlet 521 and gas outlet 522, and 522 places, gas outlet are taper type, is provided with the air flue 531 that is communicated with inflation plug cock 520 in the mounting blocks 530.The gas outlet of inflator pump is by the air flue 531 in the gas tube connection mounting blocks 530, air flue 531 is communicated with the air inlet 521 of inflation plug cock 520,522 places, gas outlet of inflation plug cock 520 and the air inlet pipe 321 of push pipe 320 can plug, thereby form a balloon inflation passage.
When balloon 1a was inflated, the piston rod that valve moves cylinder 510 stretched out and drives inflation plug cock 520 and move forward together, and the piston rod that valve moves cylinder 510 stretches out and drives inflation plug cock 520 and move and be pressed on the air inlet pipe 321.Inflator pump is inflated in balloon 1a by the above-mentioned air flue of being made up of mounting blocks 530, inflation plug cock 520 and push pipe 320 then, and balloon rises and limited by lasso 410 greatly just, can not twist, rotates and acutely rock up and down.Namely stop inflation after reaching the setting aeration quantity.Valve moves the piston rod withdrawal of cylinder 510 and drives inflation plug cock 520 returns initial position together.
Printing equipment 600 is more than two or two, adopts the serigraphy structure.Printing equipment 600 mainly comprises first portal frame 610, portal frame lift cylinder 620, second portal frame 630, Rodless cylinder 640, guide rod 650, scraper lift cylinder 660, scraper 670, screen frame 680 and balloon holder 690.
The portal frame lift cylinder is erected at conveying device 200 tops by first portal frame 610, and the end of the piston rod of portal frame lift cylinder 620 connects second portal frame 630.Second portal frame 630 comprises two side levers and the cross bar that is connected two side levers, and Rodless cylinder 640 is installed between two side levers.
Rodless cylinder 640 comprises cylinder barrel, piston and slide block, and piston is installed in the cylinder barrel, and slide block and cylinder barrel are slidingly connected, piston and connection slide block; Wherein, Rodless cylinder 640 can adopt existing no bar magnetic cylinder, as known technology, is repeating no more.Set up guide rod 650 between two side levers of second portal frame 630, the cylinder barrel of Rodless cylinder 640 guide rod 650 that is slidingly connected.As shown in Figure 7 and Figure 8, the following left and right sides of slide block is respectively installed a scraper lift cylinder 660, and the end of the piston rod of scraper lift cylinder 660 connects a scraper 670 respectively, about the end Eight characters shape outside two outsides are formed slopely respectively of two scrapers 670.Below scraper 670 screen frame is set, screen frame is installed on first portal frame 610, and silk screen is installed in the screen frame.
As shown in Figure 9, the printing station of corresponding every printing equipment 600 is equipped with long slab 110 on the frame 100, and balloon holder 690 is set on the long slab 110, and the circle structure is adopted in balloon holder 690.In addition, balloon holder 690 can be adopted the structure shown in Figure 12 and 13, and the top of circle is wrapped with a circle flexible material.
When printing equipment 600 carried out serigraphy, the balloon 1a that sticks out was enclosed within 400 li of balloon positioning sleeves, and along with conveying device 200 moves to the silk screen below, the bottom of balloon 1a is held by balloon holder 690.The piston rod of portal frame lift cylinder 620 stretches out, and second portal frame 630 drops to setting height, and the piston rod of scraper lift cylinder 660 stretches out, and drives scraper 670 declines and is pressed on the silk screen.After silk screen was put printing-ink, to the end input gases at high pressure of the cylinder barrel of Rodless cylinder 640, gases at high pressure promoted scraper 670 and move to the other end, outside the gases at high pressure of the other end are discharged in the cylinder barrel; Above-mentioned scraper lift cylinder 660 rises and drives scraper 670 and leaves silk screen.
Then, the piston rod of another scraper lift cylinder 660 stretches out, and drives another scraper 670 contact silk screens that descend, and to the other end input gases at high pressure of the cylinder barrel of Rodless cylinder 640, and oppositely scrapes printing ink under the driving of Rodless cylinder 640.After finishing printing, these scraper lift cylinder 660 risings drive these scraper 670 risings and get back to initial position, and so far, this printing equipment 600 is finished presswork.
During printing, the belly of the balloon 1a that stretches out is held in balloon holder 690 from lasso 410, can print off corresponding pattern exactly by scraper 670 on the printing surface of balloon 1a like this, and clear patterns, no positioning, scurries bad phenomenon such as position, stamp, ghost image.
When the printing equipment 600 that arranges along conveying device 200 more than two or two, can print a kind of identical patterns of color or different patterns on every printing equipment 600, color changes from shallow to deep along the throughput direction of conveying device 200.Can print out the pattern of multiple color like this, and the color of back is darker than the color of front, even the dark color of back repeats to be imprinted on above the light color of front, also can cover light color, is unlikely to have influence on the printing effect of multicolour pattern.Certainly, also can print on every printing equipment 600 with the identical pattern of a kind of color, perhaps different pattern.
Pivoted housing device 700 can adopt following two kinds of embodiment.
Embodiment one
Pivoted housing device 700 comprises fixed head 710, gear 720, driving lever 730 and torsion spring 740.Fixed head 710 is fixed on the chain 210 of conveying device 200 by fixtures such as bolts.Gear 720 passes fixed head 710 and is installed on the fixed head 710 in revolvable mode, lasso 410 and bracing frame 420 are installed in one end of gear 720, four driving levers 730 are installed in the other end of gear, and each driving lever 730 uniformly-spaced is arranged on the periphery of gear 720 and stretches out; Four driving levers 730 form 90 degree angles mutually.Lay 5 printing equipments 600 successively along the direction of transfer of conveying device 200, the place ahead of preceding 4 printing equipments 600 is respectively equipped with a block 750, and each block 750 is suitable with driving lever 730 respectively.Torsion spring 740 is installed on the fixed head 710, and an end of torsion spring 740 is replaced on the teeth of gear 720 with limiting gear 720 along with rotation.In addition, an end of push pipe 320 is passed gear 720 backs and is replaced together with clamping plate 310, and gear 720 back connecting cleats 310 are passed in an end of push rod 330.
By pivoted housing device 700 rotating balloon 1a, make balloon 1a rotation by suitable block 750 and block 750, can be on four faces of aerating ballon 1a printed patterns.
Concrete rotary course is as follows: the belly of the balloon 1a that sticks out stretches out from the lasso 410 of balloon positioning sleeve 400, and move to the place ahead of first printing equipment 600, this driving lever 730 is stirred by one of them block 750, this block 750 promotes driving lever 730 makes gear 720 rotate along a direction, and lasso 410, bracing frame 420, clamping plate 310 and push pipe 320 that gear 720 drives on it rotate the angle of setting together.Along with the rotation of gear 720, driving lever 730 contacts with block 750 disengagements, and under the effect of replacing of torsion spring 740, gear 720 overcomes its inertia and stops the rotation.When the printing screen of first printing equipment 600 of balloon positioning sleeve 400 arrival is of living in, first printing equipment 600 printed patterns on the upper surface of aerating ballon 1a.
After the upper surface of aerating ballon 1a prints pattern, the balloon 1a that conveying device 200 drives in the above-mentioned balloon positioning sleeve 400 continues mobile, another driving lever 730 is stirred by another block 750, balloon positioning sleeve 400 gentle ball chuck handlers 300 are revolved together turn 90 degrees, such second printing equipment 600 printed patterns on the another location on the outer surface of aerating ballon 1a.
Make each balloon positioning sleeve 400 rotations 4 times by 4 blocks 750, revolve at every turn and turn 90 degrees, like this by 4 printing equipments 600 can be in balloon positioning sleeve 400 aerating ballon one enclose printed patterns on four surfaces.In addition, also can near clamping balloon, conveying device 200 set up a block 750.Start conveying device 200, driving lever 730 can at first be met this block 750, be in desired location to adjust four driving levers 730, make all pivoted housing devices 700 unified dialling before entering the printing position of installing on the conveying device 200 forward same position to, be beneficial to the balloon printing, can not occur biting, the different phenomenon in printing position of each balloon.
Embodiment two
In the present embodiment, pivoted housing device 700 comprises electric rotating machine, encoder, swiveling gear and ring chain.The rotating shaft of the electric rotating machine swiveling gear that is in transmission connection, swiveling gear and ring chain form and are in transmission connection, and are separately installed with the corner gear suitable with ring chain on each balloon folder handler.Encoder is installed in the control end of electric rotating machine, makes electric rotating machine rotation set angle by encoder, and balloon also rotates set angle thereupon, like this can be on a plurality of positions on the balloon exterior face printed patterns.
Wherein, encoder be with signal (as bit stream) or data organization, to be converted to be that angular displacement is changed into the signal of telecommunication by encoder in order to the equipment of the form of communication, transmission and storage.In the present embodiment, electric rotating machine adopts servomotor, and encoder adopts the servomotor encoder.The servomotor encoder is installed on this servomotor, is used for measuring position of magnetic pole and servomotor corner and rotating speed.The servomotor encoder can adopt incremental encoder or absolute type encoder in addition, also can adopt photoelectric encoder or magnetism encoder.Above-mentioned various encoder all adopts existing structure, as known technology, does not repeat them here.
Certainly it is arbitrarily angled by encoder lasso 410 and bracing frame 420 to be rotated, like this can be at arbitrary position printed patterns of aerating ballon one circle outer surface.
Balloon top rotary device 800 comprises top cover 810 and top rotaring cylinder 820, and top cover 810 correspondences are arranged on the below of printing equipment 600, and the piston rod of top rotaring cylinder 820 vertically arranges, and the end of this piston rod connects top cover 810.Top cover 810 adopts the circle structure, and the top of circle is wrapped with a circle flexible material.
If lay five printing equipments 600 along conveying device 200, balloon top rotary device 800 correspondences are arranged on the below of last printing equipment 600.As shown in figure 14, when balloon is changeed on the top, conveying device 200 drives the below that balloon 1a moves to the 5th printing equipment 600, balloon 1a stretches out from balloon positioning sleeve 400, the piston rod of top rotaring cylinder 820 stretches out and drives top cover 810 rising together, and top cover 810 is held aerating ballon and the aerating ballon 1a in the lasso 410 is gone up to rotation 90 degree.Be difficult for producing twisting because aerating ballon 1a is limited by lasso 410 and top cover 810, about not understanding, double swerve yet, by the 5th printing equipment 600 can be on the outer surface of aerating ballon printed patterns.
By first to fourth printing equipment 600 can be on four faces of aerating ballon one circle printed patterns, by the 5th printing equipment 600 can be on the end face relative with the balloon valve of aerating ballon printed patterns.Certainly, also can lay Liang Tai, three even more printing equipments 600 along conveying device 200, correspondingly make balloon positioning sleeve 400 rotate the angle of setting by above-mentioned encoder, by each printing equipment 600 printed patterns on each face of aerating ballon.
In addition, also exhaust fan can be set, exhaust fan is arranged on that last printing equipment 600 and frame 100 bottoms arrange unloads between the ejection cylinder 350 that balloon uses.Start exhaust fan, when on four faces of balloon one circle and when regional through this after having printed pattern on the face in top, this regional air of exhaust fan pump drainage accelerates air current flow, makes the printed patterns on the balloon surface air-dry fast.
Digital control system mainly comprises man-machine interface, PLC controller and scraper inductor.The scraper inductor is a plurality of, and the test side of a plurality of scraper inductors is located at lower position, limit translation position, a left side and the right limit translation position that the scraper 670 in every printing equipment 600 descends respectively.
Be that example describes with the production line with the encoder rotating balloon among the embodiment two that adopts pivoted housing device 700 below.
The respective end of the two-way connection PLC of the output of man-machine interface controller.The output of each scraper inductor is the corresponding respective input that connects the PLC controller respectively.The corresponding output end of PLC controller is the corresponding control end that connects the conveying motor in the conveying device 200 respectively, the control end of the ejection cylinder 350 in the balloon folder handler 300, valve in the blowning installation 500 moves the control end of cylinder 510 and inflator pump, the control end of the portal frame lift cylinder 620 in the printing equipment 600, Rodless cylinder 640 and scraper lift cylinder 660, electric rotating machine in the pivoted housing device 700 and the control end of encoder, the control end of the top rotaring cylinder 820 in the balloon top rotary device 800, and the control end of above-mentioned exhaust fan.
By the conveying rotating speed of motor of man-machine interface setting conveying device 200, with the speed of travel of control conveying device 200; Set the aeration quantity of the inflator pump in the blowning installation 500 etc. according to the big ting model of different balloons.Whether move by the scraper 670 in every printing equipment 600 of scraper inductor induction and to put in place.
Concrete control procedure is as follows:
1, carry motor under the control of PLC controller, drive chain 210 revolutions, when balloon folder handler 300 moves to ejection cylinder 350 places, the piston rod of ejection cylinder 350 stretches out to be pressed on the push rod 330 and promotes clamping plate 310 and move, clamping plate 310 and escape pipe 323 are opened, stretch out in the opening 311 of valve from clamping plate 310 of operating personnel with balloon 1a and be clipped between clamping plate 310 and the escape pipe 323.The withdrawal of the piston rod of ejection cylinder 350, clamping plate 310 tightly are pressed in the valve of balloon 1a between clamping plate 310 and the escape pipe 323 under the effect of spring 340.
2, balloon 1a is along with chain 210 moves to blowning installation 500.The piston rod that valve moves cylinder 510 stretches out, and moves and is pressed on the air inlet pipe 321 thereby drive inflation plug cock 520.Inflator pump begins inflation, the air flue 531 of gas on mounting blocks 530, the valve that the air flue in the inflation plug cock 520 enters balloon 1a.Inflator pump is blown to balloon 1a by the aeration quantity of setting under the control of PLC controller, and lasso 410 is enclosed within on the balloon 1a after the expansion just.After air blowing finished, balloon 1a moved to the silk screen below of printing equipment 600 along with chain 210.
3, before the printing, the piston rod of PLC controller control portal frame lift cylinder 620 stretches out and drives silk screen decline, and the lower surface of silk screen is pressed on the upper surface of balloon 1a, and balloon holder 690 begins printing then from the bottom of following holder at balloon.
When 4, printing, two scrapers 670 printed about PLC controller control Rodless cylinder 640 and scraper lift cylinder 660 drove.As shown in Figure 7 and Figure 8, the scraper lift cylinder 660 on right side drives scraper 670 declines on right side and is pressed on the silk screen, and Rodless cylinder 640 these scrapers 670 of drive move along moving leader 650 left and print.After the scraper 670 on right side finishes printing, the scraper 670 that the scraper lift cylinder 660 on right side drives the right side rises, the scraper lift cylinder 660 in left side drives scraper 670 declines in left side and is pressed on the silk screen, and Rodless cylinder 640 these scrapers 670 of drive move along moving leader 650 to the right and print.After the scraper 670 in left side finished printing, the scraper lift cylinder 660 in left side drove scraper 670 risings in left side and leaves silk screen.
5, balloon 1a is along with the chain 210 in the conveying device 200 is mobile together, and the signal of PLC controller received code device sends an angle of 90 degrees that the electric rotating machine rotation in the instruction control balloon top rotary device 800 is set.
6, second printing equipment 600 according to above-mentioned printing process to printing on the outer surface of adorning balloon 1a in balloon positioning sleeve 400 and the blowning installation 500.
7, like this, when the 3rd, the 4th printing equipment 600 places printing, balloon 1a rotates an angle of 90 degrees respectively, and the 3rd then, the 4th printing equipment 600 be printed patterns on the outer surface of balloon 1a correspondence respectively.
8, balloon 1a is along with the chain 210 in the conveying device 200 moves to rotary device 800 places, balloon top together, and the piston rod of PLC control top rotaring cylinder 820 stretches out, and as shown in figure 14, thereby drives 810 risings of top cover and holds up balloon 1a, makes balloon 1a upwards reverse an angle of 90 degrees.
9, the 5th printing equipment 600 printed patterns on the outer surface of balloon 1a correspondence.
10, treat all to finish printing after, balloon 1a moves to other ejection cylinder 350 places that arrange, bottom of frame 100 along with chain 210, the piston rod that the PLC controller is controlled this ejection cylinder 350 stretches out and promotes push rod 330, thereby it is mobile to the inside together to drive clamping plate 310, make between clamping plate 310 and the escape pipe 323 and open certain distance, balloon 1a exits naturally and falls into and collects in the box like this, thereby realizes unloading the ball function automatically, and balloon presswork is so far finished.
In addition, for the production line of the embodiment one that adopts pivoted housing device 700, the control connection of saving in the digital control system coding electric rotating machine and encoder gets final product, and other annexations and control principle are same as described above, do not repeat them here.
The present invention controls conveying device 200, blowning installation 500 and 600 work of Duo Tai printing equipment by digital control system, the outer surface that presss from both sides a plurality of balloon 1a that establish in conveying device 200 prints out a kind of printed patterns with a plurality of colors or a plurality of pattern composition, thereby realizes the continuous air-dry overall process of automatic loading and unloading balloon, printing, printed patterns.
Above-described embodiment and accompanying drawing and non-limiting product form of the present invention and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present invention to its suitable variation or modification of doing.

Claims (8)

1. multiaspect balloon printing production line, comprise frame, rack-mounted conveying device, and the printing equipment more than two or two of corresponding conveying device setting, it is characterized in that: also comprise balloon folder handler, balloon positioning sleeve, pivoted housing device, blowning installation, and the digital control system of controlling described conveying device, described blowning installation, described pivoted housing device and described printing equipment work; A plurality of balloon folder handlers and balloon positioning sleeve are installed on the described conveying device, and balloon folder handler and balloon positioning sleeve be corresponding the setting one by one; The corresponding balloon folder handler setting successively of blowning installation and described printing equipment, and the valve setting of the balloon that clamps in the corresponding balloon folder of the blowning installation handler sticks out balloon; The printing surface of the balloon that respectively sticks out exposes from the balloon positioning sleeve respectively, and by the corresponding described printing equipment of pivoted housing device.
2. a kind of multiaspect balloon printing production line as claimed in claim 1, it is characterized in that: described balloon positioning sleeve comprises lasso and bracing frame respectively, lasso is installed on the described conveying device by bracing frame, and corresponding described printing equipment is provided with the balloon holder of the aerating ballon bottom of holding in the lasso on the described conveying device.
3. a kind of multiaspect balloon printing production line as claimed in claim 2 is characterized in that: described balloon folder handler comprises clamping plate and the push pipe of replacing mutually together, and clamping plate are provided with the opening that is communicated with push pipe; The corresponding described lasso setting of clamping plate, and clamping plate by spring with can near and be movably arranged on the described conveying device away from the mode of push pipe.
4. a kind of multiaspect balloon printing production line as claimed in claim 1, it is characterized in that: described pivoted housing device comprises fixed head, gear, driving lever and torsion spring, fixed head is installed on the described conveying device, gear passes fixed head and is installed on the fixed head in revolvable mode, described balloon positioning sleeve is installed in one end of gear, the driving lever more than three or three is installed in the other end of gear, and each driving lever uniformly-spaced is arranged on the periphery of gear and stretches out; Described conveying device is provided with the block more than three or three, and block and driving lever are suitable; Torsion spring is installed on the fixed head, and an end of torsion spring is replaced on the teeth of gear and rotated with limiting gear.
5. a kind of multiaspect balloon printing production line as claimed in claim 1, it is characterized in that: described pivoted housing device comprises electric rotating machine, encoder, swiveling gear and ring chain; Encoder is installed in the control end of electric rotating machine, the rotating shaft of the electric rotating machine swiveling gear that is in transmission connection, and swiveling gear and ring chain form and are in transmission connection, and are separately installed with the corner gear suitable with ring chain on each described balloon folder handler.
6. a kind of multiaspect balloon printing production line as claimed in claim 3 is characterized in that: described blowning installation comprises that valve moves cylinder, inflation plug cock and inflator pump, and the inflation plug cock has air inlet and gas outlet; Valve moves the end of the piston rod of cylinder the inflation plug cock is installed, and the gas outlet of inflator pump is communicated with the air inlet of inflating plug cock by gas tube, the inlet end setting of the corresponding described push pipe in gas outlet of inflation plug cock.
7. a kind of multiaspect balloon printing production line as claimed in claim 1 is characterized in that: also comprise balloon top rotary device, balloon top rotary device comprises top cover and top rotaring cylinder; The corresponding below that is arranged on described printing equipment of top cover, the piston rod of top rotaring cylinder vertically arranges, and the end of this piston rod connects the top cover.
8. a kind of multiaspect balloon printing production line as claimed in claim 1, it is characterized in that: described digital control system comprises man-machine interface, PLC controller and scraper inductor; The scraper inductor is a plurality of, the corresponding described printing equipment setting respectively of the test side of a plurality of scraper inductors; The respective end of the two-way connection PLC of the output of man-machine interface controller, the output of each scraper inductor be the corresponding respective input that connects the PLC controller respectively; The corresponding output end of PLC controller is the corresponding control end that connects conveying device, balloon folder handler, blowning installation, printing equipment, pivoted housing device and balloon top rotary device respectively.
CN201310084308.4A 2013-03-15 2013-03-15 A kind of multiaspect balloon printing production line Expired - Fee Related CN103203987B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107499931A (en) * 2017-09-18 2017-12-22 泉州市海创机械制造有限公司 Automatic dress balloon robot

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Publication number Priority date Publication date Assignee Title
US4478142A (en) * 1984-01-13 1984-10-23 Christos Santorineos Balloon-printing apparatus with silk-screen
DE3611573A1 (en) * 1986-04-07 1987-10-15 Zeugfang Armin Machine for printing on flexible hollow items, preferably balloons
CN1280914A (en) * 1999-07-17 2001-01-24 朱宏锋 Method and equipment for colour silk screen chromatography on balloon
CN101007475A (en) * 2006-01-27 2007-08-01 上海伊诺特玩具有限公司 Spherical/special-shaped product all-print printing process and apparatus
CN102950877A (en) * 2012-10-10 2013-03-06 蔡晶 Balloon printing machine
CN203185834U (en) * 2013-03-15 2013-09-11 泉州市丰泽福帆机械有限公司 Production line for printing on multiple surfaces of balloons

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4478142A (en) * 1984-01-13 1984-10-23 Christos Santorineos Balloon-printing apparatus with silk-screen
DE3611573A1 (en) * 1986-04-07 1987-10-15 Zeugfang Armin Machine for printing on flexible hollow items, preferably balloons
CN1280914A (en) * 1999-07-17 2001-01-24 朱宏锋 Method and equipment for colour silk screen chromatography on balloon
CN101007475A (en) * 2006-01-27 2007-08-01 上海伊诺特玩具有限公司 Spherical/special-shaped product all-print printing process and apparatus
CN102950877A (en) * 2012-10-10 2013-03-06 蔡晶 Balloon printing machine
CN203185834U (en) * 2013-03-15 2013-09-11 泉州市丰泽福帆机械有限公司 Production line for printing on multiple surfaces of balloons

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107499931A (en) * 2017-09-18 2017-12-22 泉州市海创机械制造有限公司 Automatic dress balloon robot
CN107499931B (en) * 2017-09-18 2019-03-01 福建海创智能装备股份有限公司 Automatic dress balloon robot

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