CN103203893B - Oil heating water-cooled pressure forming machine - Google Patents
Oil heating water-cooled pressure forming machine Download PDFInfo
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- CN103203893B CN103203893B CN201310158507.5A CN201310158507A CN103203893B CN 103203893 B CN103203893 B CN 103203893B CN 201310158507 A CN201310158507 A CN 201310158507A CN 103203893 B CN103203893 B CN 103203893B
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- oil
- hot plate
- water cooling
- pipeline
- oily
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Abstract
The invention relates to bus-bar processing equipment, and in particular relates to an oil heating water-cooled pressure forming machine. The forming machine comprises a host machine and an electric cabinet, wherein the host machine comprises a plurality of upright posts; a lower beam, a moving table and an upper beam are arranged on each upright post; a lower heat plate and an upper heat plate opposite to each other are arranged on the upper surface of the moving table and the lower surface of the upper beam; and the lower heat plate and the upper heat are connected with oil heating circulating equipment and water-cooled circulating equipment. The upper and the lower heat plates are heated by injecting heated oil, so that the machine is beneficial to forming of material and is also high in oil heating efficiency and low in required energy consumption; moreover, the oil is fluid and can flow along a pipeline, so that the heating of the upper and the lower heat plates is more uniform, the integral balance property of the material is ensured; and furthermore, through circulating cooling of cooling water under the condition of keeping the pressure after pressure forming, deformation of the material in the cooling process is prevented, the quality of the material is guaranteed, and the percent of pass of the product is improved.
Description
Technical field
The present invention relates to a kind of bus bar process equipment, especially a kind of oily heating water cooling pressure forming machine.
Background technology
Bus bar is the conductive material title on power distribution equipment, and material flat copper, does not have insulating barrier, is generally brushed with the coloured paint representing phase sequence on surface, is mainly used in indoor transformer and arrives to power distribution cabinet the connection that then the total lock of power supply is connected to each separating brake again.In the process of existing bus bar, need to heat copper material, then pressurize, form flat structure, for the ease of processing, generally need to adopt hot-forming mode to carry out, cooling the in type bus bar of high temperature or naturally cool after hot-forming, there is following Railway Project in above-mentioned existing process:
1, heat, shaping, be cooled through different steps and complete, need back and forth to carry material, complex steps, operation inconvenience;
2, after product hot briquetting in cooling procedure, due to the resilience of material, easily cause the situations such as the tilting of material, distortion, affect the assembling of bus bar, cause defect rate higher;
3, existing mode of heating energy consumption is higher, and uneven to the heating of Total Product, easily causes the molding effect at each position of product inconsistent.
Summary of the invention
In order to solve the problem, the invention provides and a kind ofly process oily heating water cooling pressure forming machine that is simple, good forming effect.
To achieve these goals, the present invention adopts following technical scheme:
It comprises the electric cabinet of a main frame and setup control host work, and described electric cabinet and main frame are connected and fixed by chassis; Described main frame comprises many root posts, described column is provided with underbeam, traveling table and upper beam from the bottom to top successively, the oil cylinder driving traveling table to pump is provided with below traveling table, described traveling table upper surface and upper beam lower surface are provided with the lower hot plate and upper hot plate that are oppositely arranged, and described lower hot plate and upper hot plate are all connected with water cooling circulation line with oily heat cycles pipeline; Oil heat cycles pipeline is connected oily heat cycles equipment by deep fat entrance with hot oil outlet, and water cooling circulation line is connected water cooling recycle unit by cooling water inlet with coolant outlet; Described chassis is also connected with the Hydraulic Station driving oil cylinder, during pressing, oil heat cycles equipment produces deep fat through oily heat cycles pipeline to lower hot plate and the heating of upper hot plate, after shaping, water cooling recycle unit provides cooling water through water cooling circulation line to lower hot plate and the cooling of upper hot plate.
In said structure, described oily heat cycles equipment comprises a control cabinet and housing, the circulating-heating assembly being provided with insulation oil tank in described housing and being connected with insulation oil tank, described recirculation assembly comprises hot oil pipeline and is located at heater, circulating pump and the control valve on hot oil pipeline; Described hot oil pipeline is communicated in hull outside and is provided with hot oil outlet and deep fat oil return opening.
In said structure, described water cooling recycle unit comprises cooling water inlet and connected cooling water pipeline, described cooling water pipeline is provided with successively filter, pneumatic ball valve, check valve and equipment cold water outlet.
In said structure, described electric cabinet is positioned at main frame sidepiece; Described Hydraulic Station is positioned at electric cabinet back; Described oily heat cycles pipeline and water cooling circulation line are positioned at the back of main frame.
In said structure, described main frame front is provided with a workbench.
In said structure, described workbench is provided with punishment in advance spin, and described punishment in advance spin top and lower hot plate upper surface are positioned at same level.
In said structure, described traveling table is fixed on the plunger of oil cylinder, is connected with oil cylinder oil inlet pipe bottom described oil cylinder, and described oil cylinder oil inlet pipe is communicated with Hydraulic Station.
Owing to have employed such scheme, oily heating water cooling pressure forming machine of the present invention is heated upper and lower hot plate by the oil of injection heating, not only be conducive to the shaping of material, and the oily efficiency of heating surface is high, required energy consumption is low, and due to oil be liquid, can along tube runs, make the heating of upper and lower hot plate more even, ensure that the entirety of material is harmonious, and can be cooled by cooling water circulation under the state keeping pressure after extrusion forming, ensure that material deformation does not occur in cooling procedure, ensure the quality of material, improve the qualification rate of product.Meanwhile, adopt such scheme, heat time and cool time reduce greatly, narrowed down to tens minutes, substantially increase operating efficiency by original thirties minute heat time.
Accompanying drawing explanation
Fig. 1 is the main frame Facad structure schematic diagram of the embodiment of the present invention;
Fig. 2 is the main frame side structural representation of the embodiment of the present invention;
Fig. 3 is the main frame structure schematic diagram of the embodiment of the present invention;
Fig. 4 is the main frame plan structure schematic diagram of the embodiment of the present invention;
Fig. 5 is the oily heat cycles device structure schematic diagram of the embodiment of the present invention;
Fig. 6 is the water-cooling circulating device structure chart of the embodiment of the present invention.
In figure: main frame 1, electric cabinet 2, chassis 3, column 101, underbeam 102, traveling table 103, upper beam 104, oil cylinder 105, lower hot plate 106, upper hot plate 107, oil heat cycles pipeline 108, water cooling circulation line 109, deep fat entrance 110, hot oil outlet 111, oil heat cycles equipment 4, cooling water inlet 112, coolant outlet 113, water cooling recycle unit 5, Hydraulic Station 6, control cabinet 401, housing 402, insulation oil tank 403, hot oil pipeline 404, heater 405, circulating pump 406, control valve 407, hot oil outlet 408, deep fat oil return opening 409, cooling water inlet 501, cooling water pipeline 502, filter 503, pneumatic ball valve 504, check valve 505, equipment cold water outlet 506, workbench 7, punishment in advance spin 701, oil cylinder oil inlet pipe 8.
Detailed description of the invention
As shown in figs 1 to 6, the oily heated pressure forming machine of the present embodiment comprises the electric cabinet 2 of a main frame 1 and setup control host work, and described electric cabinet 2 is connected and fixed by chassis 3 with main frame 1; Described main frame 1 comprises the many root posts 101 be fixed on chassis 3, described column 101 is provided with underbeam 102, traveling table 103 and upper beam 104 from the bottom to top successively, the oil cylinder 105 driving traveling table to pump is provided with below traveling table 103, described traveling table 103 upper surface and upper beam 104 lower surface are provided with the lower hot plate 106 and upper hot plate 107 that are oppositely arranged, and described lower hot plate 106 and upper hot plate 107 are connected to oily heat cycles pipeline 108 and water cooling circulation line 109; Oil heat cycles pipeline 108 is connected oily heat cycles equipment 4 by deep fat entrance 110 with hot oil outlet 111, and water cooling circulation line 109 is connected water cooling recycle unit 5 by cooling water inlet 112 with coolant outlet 113; Described chassis 3 is also connected with the Hydraulic Station 6 driving oil cylinder 105.
During work, started by electric cabinet 2 control machine, set heating-up temperature, pressure, time, forming machine is started working, oil heat cycles equipment 4 produces deep fat and makes it circulate oily heat cycles pipeline 108, hot plate 101 and upper hot plate 102 are heated simultaneously at present for these, hot plate transfers heat to converted products, treat its shaping complete after, stop oily heat cycles equipment 4, start water cooling recycle unit 5, and under the state keeping upper and lower hot plate pressing, upper and lower hot plate is cooled, pass through heat exchange, shaped article is lowered the temperature thereupon, setting-up time to be achieved, after moulding material is fully lowered the temperature, machine die sinking, unload the material processed, whole process terminates.
Particularly, in the present embodiment, described oily heat cycles equipment 4 comprises a control cabinet 401 and housing 402, the circulating-heating assembly being provided with insulation oil tank 403 in described housing 402 and being connected with insulation oil tank 403, described recirculation assembly comprises hot oil pipeline 404 and is located at heater 405, circulating pump 406 and the control valve 407 on hot oil pipeline 404; Described hot oil pipeline 404 is communicated in housing 402 outside and is provided with hot oil outlet 408 and deep fat oil return opening 409.
In the present embodiment, described water cooling recycle unit 5 comprises cooling water inlet 501 and connected cooling water pipeline 502, described cooling water pipeline 502 is provided with successively filter 503, pneumatic ball valve 504, check valve 505 and equipment cold water outlet 506.
In the present embodiment, the particular location of each assembly arranges as follows, and described electric cabinet 2 is positioned at main frame 1 sidepiece; Described Hydraulic Station 6 is positioned at electric cabinet 2 back; Described oily heat cycles pipeline 108 and water cooling circulation line 109 are positioned at the back of main frame 1.
For the ease for the treatment of picking and placeing of processing component, in the present embodiment, be provided with a workbench 7 in described main frame 1 front; Described workbench 7 is provided with punishment in advance spin 701, and described punishment in advance spin 701 top and lower hot plate 106 upper surface are positioned at same level.
In the present embodiment, described traveling table 103 is fixed on the plunger of oil cylinder 105, oil cylinder oil inlet pipe 8 is connected with bottom described oil cylinder 105, described oil cylinder oil inlet pipe 8 is communicated with Hydraulic Station 6, Hydraulic Station 6 produces pressure to oil cylinder 105 oil transportation, pressure makes the plunger of oil cylinder 105 move upward, upwards jack-up traveling table 103, and then drives lower hot plate 106 to rise; Otherwise lower hot plate 106 declines.
The foregoing is only the preferred embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (5)
1. oily heating water cooling pressure forming machine, it is characterized in that: the electric cabinet comprising a main frame and setup control host work, described electric cabinet and main frame are connected and fixed by chassis; Main frame comprises many root posts, described column is provided with underbeam, traveling table and upper beam from the bottom to top successively, the oil cylinder driving traveling table to pump is provided with below traveling table, described traveling table upper surface and upper beam lower surface are respectively equipped with the lower hot plate and upper hot plate that are oppositely arranged, and described lower hot plate and upper hot plate are all connected with oily heat cycles pipeline and water cooling circulation line; Oil heat cycles pipeline is connected oily heat cycles equipment by deep fat entrance with hot oil outlet, and water cooling circulation line is connected water cooling recycle unit by cooling water inlet with coolant outlet; Described chassis is also connected with the Hydraulic Station driving oil cylinder, during pressing, oil heat cycles equipment produces deep fat through oily heat cycles pipeline to lower hot plate and the heating of upper hot plate, after shaping, water cooling recycle unit provides cooling water through water cooling circulation line to lower hot plate and the cooling of upper hot plate; Described water cooling recycle unit comprises cooling water inlet and connected cooling water pipeline, described cooling water pipeline is provided with successively filter, pneumatic ball valve, check valve and equipment cold water outlet; Described electric cabinet is positioned at main frame sidepiece; Described Hydraulic Station is positioned at electric cabinet back; Described oily heat cycles pipeline and water cooling circulation line are positioned at the back of main frame.
2. oily heating water cooling pressure forming machine as claimed in claim 1, it is characterized in that: described oily heat cycles equipment comprises a control cabinet and housing, the circulating-heating assembly being provided with insulation oil tank in described housing and being connected with insulation oil tank, described circulating-heating assembly comprises hot oil pipeline and is located at heater, circulating pump and the control valve on hot oil pipeline; Described hot oil pipeline is communicated in hot oil outlet and the deep fat oil return opening of hull outside.
3. oily heating water cooling pressure forming machine as claimed in claim 2, is characterized in that: described main frame front is provided with a workbench.
4. oily heating water cooling pressure forming machine as claimed in claim 3, is characterized in that: described workbench is provided with punishment in advance spin, and described punishment in advance spin top and lower hot plate upper surface are positioned at same level.
5. oily heating water cooling pressure forming machine as claimed in claim 4, it is characterized in that: described traveling table is fixed on the plunger of oil cylinder, be connected with oil cylinder oil inlet pipe bottom described oil cylinder, described oil cylinder oil inlet pipe is communicated with Hydraulic Station.
Priority Applications (1)
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CN201310158507.5A CN103203893B (en) | 2013-05-03 | 2013-05-03 | Oil heating water-cooled pressure forming machine |
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CN201310158507.5A CN103203893B (en) | 2013-05-03 | 2013-05-03 | Oil heating water-cooled pressure forming machine |
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CN103203893A CN103203893A (en) | 2013-07-17 |
CN103203893B true CN103203893B (en) | 2015-06-10 |
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CN201310158507.5A Expired - Fee Related CN103203893B (en) | 2013-05-03 | 2013-05-03 | Oil heating water-cooled pressure forming machine |
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CN105291337B (en) * | 2015-11-30 | 2018-01-30 | 无锡锦和科技有限公司 | A kind of energy-saving heating cooling second time of foaming machine |
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JP4410146B2 (en) * | 2005-05-06 | 2010-02-03 | 株式会社名機製作所 | Temperature control method for hot press equipment |
CN201913828U (en) * | 2010-09-21 | 2011-08-03 | 深圳市燕加隆实业发展有限公司 | Hot-pressing system of laminate flooring and tidying workbench thereof |
CN202388588U (en) * | 2011-11-25 | 2012-08-22 | 赵永军 | Simple hot press system capable of realizing cold and heat alternative circulation |
CN203198295U (en) * | 2013-05-03 | 2013-09-18 | 湖州东方机械有限公司 | Oil-heating water-cooling compression molding press |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000117493A (en) * | 1998-10-15 | 2000-04-25 | Kitagawa Elaborate Mach Co Ltd | Surface plate cooling system in hot pressing device |
JP2003039199A (en) * | 2001-07-30 | 2003-02-12 | Hitachi Electronics Eng Co Ltd | Substrate press |
JP4443093B2 (en) * | 2001-11-06 | 2010-03-31 | 北川精機株式会社 | Press device and control method of press device |
JP5368884B2 (en) * | 2009-06-05 | 2013-12-18 | 株式会社日立産機システム | Heating / cooling control method and apparatus for transfer section in precision hot press apparatus |
KR101164323B1 (en) * | 2009-12-28 | 2012-07-09 | 현대하이스코 주식회사 | Hot press device for different strength in a product and manufacturing method using the same |
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2013
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4410146B2 (en) * | 2005-05-06 | 2010-02-03 | 株式会社名機製作所 | Temperature control method for hot press equipment |
CN201913828U (en) * | 2010-09-21 | 2011-08-03 | 深圳市燕加隆实业发展有限公司 | Hot-pressing system of laminate flooring and tidying workbench thereof |
CN202388588U (en) * | 2011-11-25 | 2012-08-22 | 赵永军 | Simple hot press system capable of realizing cold and heat alternative circulation |
CN203198295U (en) * | 2013-05-03 | 2013-09-18 | 湖州东方机械有限公司 | Oil-heating water-cooling compression molding press |
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