CN103203893A - Oil heating water-cooled pressure forming machine - Google Patents
Oil heating water-cooled pressure forming machine Download PDFInfo
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- CN103203893A CN103203893A CN2013101585075A CN201310158507A CN103203893A CN 103203893 A CN103203893 A CN 103203893A CN 2013101585075 A CN2013101585075 A CN 2013101585075A CN 201310158507 A CN201310158507 A CN 201310158507A CN 103203893 A CN103203893 A CN 103203893A
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Abstract
The invention relates to bus-bar processing equipment, and in particular relates to an oil heating water-cooled pressure forming machine. The forming machine comprises a host machine and an electric cabinet, wherein the host machine comprises a plurality of upright posts; a lower beam, a moving table and an upper beam are arranged on each upright post; a lower heat plate and an upper heat plate opposite to each other are arranged on the upper surface of the moving table and the lower surface of the upper beam; and the lower heat plate and the upper heat are connected with oil heating circulating equipment and water-cooled circulating equipment. The upper and the lower heat plates are heated by injecting heated oil, so that the machine is beneficial to forming of material and is also high in oil heating efficiency and low in required energy consumption; moreover, the oil is fluid and can flow along a pipeline, so that the heating of the upper and the lower heat plates is more uniform, the integral balance property of the material is ensured; and furthermore, through circulating cooling of cooling water under the condition of keeping the pressure after pressure forming, deformation of the material in the cooling process is prevented, the quality of the material is guaranteed, and the percent of pass of the product is improved.
Description
Technical field
The present invention relates to a kind of bus row process equipment, especially a kind of oil heating water cooling pressure forming machine.
Background technology
Bus row is the conductive material title on the power distribution equipment, and the material flat copper does not have insulating barrier, and the general color paint that is brushed with the expression phase sequence on the surface is mainly used in indoor transformer and is connected to the connection of each separating brake then to the total lock of power supply again to power distribution cabinet.In existing bus row's process, need heat copper material, pressurization then, form the flat structure, for the ease of processing, generally need to adopt hot-forming mode to carry out, the in type bus row to high temperature cools off or cools off naturally again after hot-forming, and there is following several problem in above-mentioned existing process:
1, heating, moulding, cooling are finished by different steps, need back and forth carry complex steps, operation inconvenience to material;
2, after the product by heating moulding in the cooling procedure, because the resilience of material, cause the situations such as perk, distortion of material easily, influence the assembling that bus is arranged, cause defect rate higher;
3, existing mode of heating energy consumption is higher, and inhomogeneous to the heating of product integral body, causes the molding effect at each position of product inconsistent easily.
Summary of the invention
In order to address the above problem, the invention provides a kind of oil heating water cooling pressure forming machine simple, good forming effect of processing.
To achieve these goals, the present invention adopts following technical scheme:
It comprises a main frame and sets the electric cabinet of main control system work that described electric cabinet and main frame are connected and fixed by the chassis; Described main frame comprises many root posts, underbeam, traveling table and upper beam are installed on the described column from the bottom to top successively, the traveling table below is provided with and drives the oil cylinder that traveling table pumps, described traveling table upper surface and upper beam lower surface are provided with following hot plate and the last hot plate that is oppositely arranged, and described hot plate down all is connected with the water cooling circulation line with oily heat cycles pipeline with last hot plate; Oil heat cycles pipeline is connected oily heat cycles equipment by the deep fat entrance with hot oil outlet, the water cooling circulation line is connected the water cooling recycle unit by the cooling water inlet with coolant outlet; Also be connected with the Hydraulic Station that drives oil cylinder on the described chassis, oil heat cycles equipment produces the oily heat cycles pipeline of deep fat process to hot plate and last hot plate heating down during pressing, after the moulding, the water cooling recycle unit provides cooling water through the water cooling circulation line following hot plate and last hot plate to be cooled off.
In the said structure, described oily heat cycles equipment comprises a control cabinet and housing, be provided with insulation oil tank and the circulation heating component that is connected with insulation oil tank in the described housing, described recirculation assembly comprises hot oil pipeline and is located at heater, circulating pump and control valve on the hot oil pipeline; Described hot oil pipeline is communicated in hull outside and is provided with hot oil outlet and deep fat oil return opening.
In the said structure, described water cooling recycle unit comprises cooling water inlet and connected cooling water pipeline, is provided with filter, pneumatic ball valve, check valve and equipment cold water outlet on the described cooling water pipeline successively.
In the said structure, described electric cabinet is positioned at the main frame sidepiece; Described Hydraulic Station is positioned at the electric cabinet back; Described oily heat cycles pipeline and water cooling circulation line are positioned at the back of main frame.
In the said structure, described main frame front is provided with a workbench.
In the said structure, described workbench is provided with the punishment in advance spin, and described punishment in advance spin top is positioned at same horizontal plane with following hot plate upper surface.
In the said structure, described traveling table is fixed on the plunger of oil cylinder, and described oil cylinder bottom is connected with the oil cylinder oil inlet pipe, and described oil cylinder oil inlet pipe is communicated with Hydraulic Station.
Owing to adopted such scheme, oil heating water cooling pressure forming machine of the present invention comes hot plate is up and down heated by the oil that injects heating, not only be conducive to the moulding of material, and oily efficiency of heating surface height, required energy consumption is low, and because oil is liquid, can flow along pipeline, make that the heating of hot plate is more even up and down, guarantee the whole harmonious of material, and can guarantee that deformation does not take place material in cooling procedure by cooling water circulation cooling under the state that keep-ups pressure after the extrusion forming, ensure the quality of material, improved the qualification rate of product.Simultaneously, adopt such scheme, heat time heating time and cool time dwindle greatly, by narrowing down to tens minutes thirties minute original heat time heating time, have improved operating efficiency greatly.
Description of drawings
Fig. 1 is the main frame Facad structure schematic diagram of the embodiment of the invention;
Fig. 2 is the main frame side structural representation of the embodiment of the invention;
Fig. 3 is the main frame structure schematic diagram of the embodiment of the invention;
Fig. 4 is the main frame plan structure schematic diagram of the embodiment of the invention;
Fig. 5 is the oily heat cycles device structure schematic diagram of the embodiment of the invention;
Fig. 6 is the water cooling EGR structure chart of the embodiment of the invention.
Among the figure: main frame 1, electric cabinet 2, chassis 3, column 101, underbeam 102, traveling table 103, put the beams in place 104, oil cylinder 105, following hot plate 106, last hot plate 107, oil heat cycles pipeline 108, water cooling circulation line 109, deep fat entrance 110, hot oil outlet 111, oil heat cycles equipment 4, cooling water inlet 112, coolant outlet 113, water cooling recycle unit 5, Hydraulic Station 6, control cabinet 401, housing 402, insulation oil tank 403, hot oil pipeline 404, heater 405, circulating pump 406, control valve 407, hot oil outlet 408, deep fat oil return opening 409, cooling water inlet 501, cooling water pipeline 502, filter 503, pneumatic ball valve 504, check valve 505, equipment cold water outlet 506, workbench 7, punishment in advance spin 701, oil cylinder oil inlet pipe 8.
The specific embodiment
As Fig. 1-shown in Figure 6, the oily heated pressure make-up machine of present embodiment comprises a main frame 1 and sets the electric cabinet 2 of main control system work that described electric cabinet 2 is connected and fixed by chassis 3 with main frame 1; Described main frame 1 comprises the many root posts 101 that are fixed on the chassis 3, underbeam 102, traveling table 103 are installed on the described column 101 from the bottom to top successively and put the beams in place 104, traveling table 103 belows are provided with and drive the oil cylinder 105 that traveling table pumps, described traveling table 103 upper surfaces and 104 lower surfaces of putting the beams in place are provided with following hot plate 106 and the last hot plate 107 that is oppositely arranged, and described hot plate 106 down and last hot plate 107 are connected with oily heat cycles pipeline 108 and water cooling circulation line 109 respectively; Oil heat cycles pipeline 108 is connected oily heat cycles equipment 4 by deep fat entrance 110 with hot oil outlet 111, water cooling circulation line 109 is connected water cooling recycle unit 5 by cooling water inlet 112 with coolant outlet 113; Also be connected with the Hydraulic Station 6 that drives oil cylinder 105 on the described chassis 3.
During work, by electric cabinet 2 control machine startups, set heating-up temperature, pressure, time, make-up machine is started working, and oily heat cycles equipment 4 produces deep fats also makes it circulate oily heat cycles pipeline 108, and this is hot plate 101 and go up hot plate 102 and be heated simultaneously at present, hot plate is with the heat transferred converted products, after treating that its moulding finishes, stop oily heat cycles equipment 4, start water cooling recycle unit 5, and keep under the state of hot plate pressing up and down hot plate is up and down cooled off, by heat exchange, shaped article is lowered the temperature thereupon, setting-up time to be reached, after moulding material is fully lowered the temperature, the machine die sinking is unloaded the material that processes and is got final product, and whole process finishes.
Particularly, in the present embodiment, described oily heat cycles equipment 4 comprises a control cabinet 401 and housing 402, the circulation heating component that is provided with insulation oil tank 403 in the described housing 402 and is connected with insulation oil tank 403, described recirculation assembly comprise hot oil pipeline 404 and are located at heater 405, circulating pump 406 and control valve 407 on the hot oil pipeline 404; Described hot oil pipeline 404 is communicated in housing 402 outsides and is provided with hot oil outlet 408 and deep fat oil return opening 409.
In the present embodiment, described water cooling recycle unit 5 comprises cooling water inlet 501 and connected cooling water pipeline 502, is provided with filter 503, pneumatic ball valve 504, check valve 505 and equipment cold water outlet 506 on the described cooling water pipeline 502 successively.
The particular location of each assembly arranges as followsly in the present embodiment, and described electric cabinet 2 is positioned at main frame 1 sidepiece; Described Hydraulic Station 6 is positioned at electric cabinet 2 backs; Described oily heat cycles pipeline 108 and water cooling circulation line 109 are positioned at the back of main frame 1.
For the ease for the treatment of picking and placeing of processing component, in the present embodiment, be provided with a workbench 7 in described main frame 1 front; Described workbench 7 is provided with punishment in advance spin 701, and described punishment in advance spin 701 tops are positioned at same horizontal plane with following hot plate 106 upper surfaces.
In the present embodiment, described traveling table 103 is fixed on the plunger of oil cylinder 105, described oil cylinder 105 bottoms are connected with oil cylinder oil inlet pipe 8, described oil cylinder oil inlet pipe 8 is communicated with Hydraulic Station 6, Hydraulic Station 6 produces pressure to oil cylinder 105 oil transportations, pressure moves upward the plunger of oil cylinder 105, upwards jack-up traveling table 103, and then hot plate 106 risings under driving; Otherwise following hot plate 106 descends.
The above only is the preferred embodiments of the present invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (7)
1. oil heats the water cooling pressure forming machine, it is characterized in that: comprise the electric cabinet of a main frame and the work of setting main control system, described electric cabinet and main frame are connected and fixed by the chassis; Main frame comprises many root posts, underbeam, traveling table and upper beam are installed on the described column from the bottom to top successively, the traveling table below is provided with and drives the oil cylinder that traveling table pumps, described traveling table upper surface and upper beam lower surface are provided with following hot plate and the last hot plate that is oppositely arranged, and described hot plate down all is connected with oily heat cycles pipeline and water cooling circulation line with last hot plate; Oil heat cycles pipeline is connected oily heat cycles equipment by the deep fat entrance with hot oil outlet, the water cooling circulation line is connected the water cooling recycle unit by the cooling water inlet with coolant outlet; Also be connected with the Hydraulic Station that drives oil cylinder on the described chassis, oil heat cycles equipment produces the oily heat cycles pipeline of deep fat process to hot plate and last hot plate heating down during pressing, after the moulding, the water cooling recycle unit provides cooling water through the water cooling circulation line following hot plate and last hot plate to be cooled off.
2. oil as claimed in claim 1 heats the water cooling pressure forming machine, it is characterized in that: described oily heat cycles equipment comprises a control cabinet and housing, be provided with insulation oil tank and the circulation heating component that is connected with insulation oil tank in the described housing, described recirculation assembly comprises hot oil pipeline and is located at heater, circulating pump and control valve on the hot oil pipeline; Described hot oil pipeline is communicated in hull outside and is provided with hot oil outlet and deep fat oil return opening.
3. oil as claimed in claim 2 heats the water cooling pressure forming machine, it is characterized in that: described water cooling recycle unit comprises cooling water inlet and connected cooling water pipeline, is provided with filter, pneumatic ball valve, check valve and equipment cold water outlet on the described cooling water pipeline successively.
4. oil as claimed in claim 3 heats the water cooling pressure forming machine, and it is characterized in that: described electric cabinet is positioned at the main frame sidepiece; Described Hydraulic Station is positioned at the electric cabinet back; Described oily heat cycles pipeline and water cooling circulation line are positioned at the back of main frame.
5. oil as claimed in claim 4 heats the water cooling pressure forming machine, and it is characterized in that: described main frame front is provided with a workbench.
6. oil as claimed in claim 5 heats the water cooling pressure forming machine, and it is characterized in that: described workbench is provided with the punishment in advance spin, and described punishment in advance spin top is positioned at same horizontal plane with following hot plate upper surface.
7. oil as claimed in claim 6 heats the water cooling pressure forming machine, and it is characterized in that: described traveling table is fixed on the plunger of oil cylinder, and described oil cylinder bottom is connected with the oil cylinder oil inlet pipe, and described oil cylinder oil inlet pipe is communicated with Hydraulic Station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310158507.5A CN103203893B (en) | 2013-05-03 | 2013-05-03 | Oil heating water-cooled pressure forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310158507.5A CN103203893B (en) | 2013-05-03 | 2013-05-03 | Oil heating water-cooled pressure forming machine |
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| Publication Number | Publication Date |
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| CN103203893A true CN103203893A (en) | 2013-07-17 |
| CN103203893B CN103203893B (en) | 2015-06-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310158507.5A Expired - Fee Related CN103203893B (en) | 2013-05-03 | 2013-05-03 | Oil heating water-cooled pressure forming machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105291337A (en) * | 2015-11-30 | 2016-02-03 | 无锡锦和科技有限公司 | Energy-saving type heating-cooling secondary foaming machine |
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| JP2000117493A (en) * | 1998-10-15 | 2000-04-25 | Kitagawa Elaborate Mach Co Ltd | Surface plate cooling system in hot pressing device |
| JP2003039199A (en) * | 2001-07-30 | 2003-02-12 | Hitachi Electronics Eng Co Ltd | Substrate press |
| JP2003205399A (en) * | 2001-11-06 | 2003-07-22 | Kitagawa Elaborate Mach Co Ltd | Press device, and control method thereof |
| JP4410146B2 (en) * | 2005-05-06 | 2010-02-03 | 株式会社名機製作所 | Temperature control method for hot press equipment |
| US20100307732A1 (en) * | 2009-06-05 | 2010-12-09 | Daisuke Shimao | Method and apparatus for controlling heating and cooling of transfer unit in precision hot press apparatus |
| CN201913828U (en) * | 2010-09-21 | 2011-08-03 | 深圳市燕加隆实业发展有限公司 | Hot-pressing system of laminate flooring and tidying workbench thereof |
| KR101164323B1 (en) * | 2009-12-28 | 2012-07-09 | 현대하이스코 주식회사 | Hot press device for different strength in a product and manufacturing method using the same |
| CN202388588U (en) * | 2011-11-25 | 2012-08-22 | 赵永军 | Simple hot press system capable of realizing cold and heat alternative circulation |
| CN203198295U (en) * | 2013-05-03 | 2013-09-18 | 湖州东方机械有限公司 | Oil-heating water-cooling compression molding press |
-
2013
- 2013-05-03 CN CN201310158507.5A patent/CN103203893B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000117493A (en) * | 1998-10-15 | 2000-04-25 | Kitagawa Elaborate Mach Co Ltd | Surface plate cooling system in hot pressing device |
| JP2003039199A (en) * | 2001-07-30 | 2003-02-12 | Hitachi Electronics Eng Co Ltd | Substrate press |
| JP2003205399A (en) * | 2001-11-06 | 2003-07-22 | Kitagawa Elaborate Mach Co Ltd | Press device, and control method thereof |
| JP4410146B2 (en) * | 2005-05-06 | 2010-02-03 | 株式会社名機製作所 | Temperature control method for hot press equipment |
| US20100307732A1 (en) * | 2009-06-05 | 2010-12-09 | Daisuke Shimao | Method and apparatus for controlling heating and cooling of transfer unit in precision hot press apparatus |
| KR101164323B1 (en) * | 2009-12-28 | 2012-07-09 | 현대하이스코 주식회사 | Hot press device for different strength in a product and manufacturing method using the same |
| CN201913828U (en) * | 2010-09-21 | 2011-08-03 | 深圳市燕加隆实业发展有限公司 | Hot-pressing system of laminate flooring and tidying workbench thereof |
| CN202388588U (en) * | 2011-11-25 | 2012-08-22 | 赵永军 | Simple hot press system capable of realizing cold and heat alternative circulation |
| CN203198295U (en) * | 2013-05-03 | 2013-09-18 | 湖州东方机械有限公司 | Oil-heating water-cooling compression molding press |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105291337A (en) * | 2015-11-30 | 2016-02-03 | 无锡锦和科技有限公司 | Energy-saving type heating-cooling secondary foaming machine |
| CN105291337B (en) * | 2015-11-30 | 2018-01-30 | 无锡锦和科技有限公司 | A kind of energy-saving heating cooling second time of foaming machine |
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| CN103203893B (en) | 2015-06-10 |
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Granted publication date: 20150610 Termination date: 20170503 |