CN103203505A - Settling type electric spark wire-cutting machine with inclination processing function and processing method - Google Patents
Settling type electric spark wire-cutting machine with inclination processing function and processing method Download PDFInfo
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- CN103203505A CN103203505A CN201310130087XA CN201310130087A CN103203505A CN 103203505 A CN103203505 A CN 103203505A CN 201310130087X A CN201310130087X A CN 201310130087XA CN 201310130087 A CN201310130087 A CN 201310130087A CN 103203505 A CN103203505 A CN 103203505A
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Abstract
The invention discloses a settling type electric spark wire-cutting machine with inclination processing function and a processing method. A wire rack of the wire-cutting machine comprises a wire-rack fixed member and a wire-rack movable member. The wire-rack fixed member is fixed on a machine body; and the upper portion of the wire-rack movable member is pivotally connected with the wire-rack fixed member. The wire-rack movable member is provided with a notch arranged below a wire-rack rotating shaft. A plurality of guide wheel are arranged on the wire-rack movable member, and include at least a first guide wheel arranged above the notch, a third guide wheel arranged above the notch and a second guide wheel arranged below the notch. An electrode wire between the first guide wheel and the second guide wheel passes over the notch; and the electrode wire is divided into a first section and a second section. The first section of the electrode wire is defined as a section right behind the first guide wheel when the electrode wire enters the wire-rack movable member; and the second electrode wire is defined as a section right in front of the third guide wheel when the electrode wire exits the wire-rack movable member. The first section of the electrode wire and the second section of the electrode wire are close to and parallel to the shaft center line of the wire-rack rotating shaft.
Description
Technical field
The present invention relates to a kind of electric spark linear cutting machine and processing method, particularly a kind of decanter type electric spark linear cutting machine and processing method of processing gradient.
Background technology
The decanter type spark cutting machine as shown in Figure 1, it comprises lathe bed 10, rotatable and be arranged on workbench 11 on the lathe bed 10 movably, be arranged on the coil holder 20 on the lathe bed 10, be arranged at the fortune silk wheel 30 for delivery of wire electrode 40 on the coil holder 20, coil holder 20 has outstanding protuberance 24 downwards, this protuberance 24 has breach 25, be positioned on the protuberance 24 of the upside of breach 25 and downside and be respectively arranged with first guide wheel 31 and second guide wheel 32, wire electrode 40 returns fortune silk wheel 30 from 30 outputs of fortune silk wheel through first guide wheel 31 and second guide wheel 32, wire electrode 40 between first guide wheel 31 and second guide wheel 32 is by breach 27, be provided with a plurality of guide wheels 33 between first guide wheel 31 and the fortune silk wheel 30 and between second guide wheel 32 and the fortune silk wheel 30,34,35,36,37,38, be used for transporting wire electrode 40 and change the trend of wire electrode 40.When as can be seen from Figure 1 workbench 11 was rotated, coil holder can not bump with anchor clamps 12, thereby realized the processing to the interior die cavity of rotary work piece.
But its wire electrode of this structure can only be on perpendicular to the direction of workbench 11 table tops to workpiece in die cavity 14 process, can not satisfy that workpiece cavity that its wire electrode and workbench 11 mesa shape form an angle is processed and to the processing request of the oblique angle processing of workpiece outer shroud.
Summary of the invention
For overcoming above-mentioned shortcoming, the object of the present invention is to provide a kind of decanter type electric spark linear cutting machine and processing method of processing gradient.
In order to reach above purpose, the technical solution used in the present invention is: a kind of decanter type electric spark linear cutting machine of processing gradient, it comprises lathe bed, rotatable and be arranged on workbench on the lathe bed movably, be arranged on the coil holder on the lathe bed, be connected the fortune silk wheel on the coil holder, coil holder comprises the coil holder movable part that the coil holder fixed part that is fixed on the lathe bed and top are connected with coil holder fixed part phase pivot by the coil holder rotating shaft, the coil holder movable part has the breach of the below that is positioned at the coil holder rotating shaft, be provided with a plurality of guide wheels on the coil holder movable part rotationally, a plurality of guide wheels comprise first guide wheel that is positioned at the breach top at least, the 3rd guide wheel and second guide wheel that is positioned at the breach below, one wire electrode is from the output of fortune silk wheel, at least through first guide wheel, second guide wheel, return fortune silk wheel behind the 3rd guide wheel, and the oral area of the wire electrode gap crossing between first guide wheel and second guide wheel, wire electrode has the first segment electrode silk and the second segment electrode silk, the first segment electrode silk is defined as: a segment electrode silk at the rear of first guide wheel that wire electrode at first runs into when entering the coil holder movable part, the second segment electrode silk is defined as: when wire electrode leaves the coil holder movable part finally by the segment electrode silk in the place ahead of the 3rd guide wheel of crossing, the first segment electrode silk and the second segment electrode silk near and be tending towards the axial line of parallel coil holder rotating shaft.
Further, the coil holder movable part comprises the link that upper cantilever, top is connected with upper cantilever, the lower cantalever that is connected with the bottom of link, breach is between upper cantilever, link and lower cantalever, and upper cantilever is provided with first guide wheel, and lower cantalever is provided with second guide wheel.
Further, be provided be used to the four guide idler that compresses the wire electrode between the two between fortune silk wheel and first guide wheel, the first segment electrode silk is namely between four guide idler and first guide wheel.
Further, be provided be used to the 5th guide wheel that compresses the wire electrode between the two between fortune silk wheel and the 3rd guide wheel, the second segment electrode silk is namely between the 3rd guide wheel and the 5th guide wheel.
Further, a plurality of guide wheels also comprise and are roughly with second guide wheel that level is arranged and roughly be the 6th guide wheel of vertically arranging with the 3rd guide wheel, in the forward walking process of wire electrode, wire electrode from fortune silk wheel transfer out enter the coil holder movable part after, walk around successively and leave the coil holder movable part behind first guide wheel, second guide wheel, the 6th guide wheel, the 3rd guide wheel and return fortune silk wheel.
Further, a plurality of guide wheels also comprise above the breach and and second guide wheel roughly is the 7th guide wheel of vertically arranging, the 6th guide wheel that is used for compressing the 8th guide wheel of wire electrode between the two between first guide wheel and the 7th guide wheel, arranges with the second guide wheel approximate horizontal, in the forward walking process of wire electrode, wire electrode from fortune silk wheel transfer out enter the coil holder movable part after, walk around successively and leave the coil holder movable part behind first guide wheel, the 8th guide wheel, the 7th guide wheel, second guide wheel, the 6th guide wheel, the 3rd guide wheel and return fortune silk wheel.
Further, the axis parallel of coil holder rotating shaft is in horizontal plane, and the angle between the first segment electrode silk and the second segment electrode silk is less than degree.
Further, the first segment electrode silk and the second segment electrode silk lay respectively at the both sides of the axial line of coil holder rotating shaft.
Another technical scheme provided by the present invention is: a kind ofly utilize the above-mentioned decanter type wire-electrode cutting and processing method of processing the decanter type electric spark linear cutting machine of gradient, workpiece to be processed is fixed on the described workbench by anchor clamps, the coil holder movable part inserted in the interior die cavity that workpiece need process make breach towards interior die cavity chamber wall to be processed, wire electrode between described first guide wheel and second guide wheel is tilted with respect to plumb line, and the wire electrode between first guide wheel and second guide wheel is processed the wall portion of the interior die cavity of workpiece.Anchor clamps among the application can be several anchor clamps that workpiece in the difference clamping that cooperatively interacts, also can be an annular holder, when anchor clamps are annular holder, the lower cantalever of above mentioning is positioned at the inboard of annular holder, when anchor clamps during for several anchor clamps of holding workpiece respectively, lower cantalever is between several anchor clamps and be positioned at a side of the close workbench rotating shaft of each anchor clamps.
Owing to adopted technique scheme, the present invention has a certain degree wire electrode and table surface shape between first guide wheel and second guide wheel by rotating the coil holder movable part, thereby can carry out the angle processing of die cavity in the workpiece and the oblique angle processing of outer shroud.
Description of drawings
Accompanying drawing 1 is the structural representation of background technology of the present invention;
Accompanying drawing 2 is the structural representation of embodiments of the invention one;
Accompanying drawing 3 is the structural representation of embodiments of the invention two.
Number in the figure is:
10, lathe bed; 11, workbench; 12, anchor clamps; 13, workpiece; 14, interior die cavity; 15, first planker; 16, second planker;
20, coil holder fixed part; 21, upper cantilever; 22, link; 23, lower cantalever; 24, coil holder movable part; 25, coil holder rotating shaft; 26, lock-screw; 27, breach;
30, fortune silk wheel; 31, first guide wheel; 32, second guide wheel; 33, the 3rd guide wheel; 34, four guide idler; 35, the 5th guide wheel; 36, the 6th guide wheel; 37, the 7th guide wheel; 38, the 8th guide wheel;
40, wire electrode; 41, the first segment electrode silk; 42, the second segment electrode silk.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that protection scope of the present invention is made more explicit defining.
Embodiment one
With reference to accompanying drawing 2, the decanter type electric spark linear cutting machine of the processed gradient in the present embodiment, it comprises lathe bed 10, rotatable and be arranged on workbench 11 on the lathe bed 10 movably, be arranged on coil holder on the lathe bed 10, be connected the fortune silk wheel 30 on the coil holder.Workbench 11 is by first planker 15 that can move along directions X and can be arranged on the lathe bed 10 along second planker 16 that Y-direction moves, and workbench 11 can be around himself central shaft rotation along the Z direction.Any both direction in described directions X, Y-direction and the Z direction is all perpendicular.
Coil holder comprises the coil holder movable part 24 that the coil holder fixed part 20 that is fixed on the lathe bed 10 and top are connected with coil holder fixed part 20 phase pivots by coil holder rotating shaft 25, coil holder movable part 24 has the breach 27 of the below that is positioned at coil holder rotating shaft 25, be provided with a plurality of guide wheels on the coil holder movable part 24 rotationally, a plurality of guide wheels comprise first guide wheel 31 that is positioned at breach 27 tops at least, the 3rd guide wheel 33 and second guide wheel 32 that is positioned at breach 27 belows, one wire electrode 40 is from 30 outputs of fortune silk wheel, at least through first guide wheel 31, second guide wheel 32, return fortune silk wheel 30 behind the 3rd guide wheel 33, and the oral area of wire electrode 40 gap crossings 27 between first guide wheel 31 and second guide wheel 32, wire electrode 40 has the first segment electrode silk 41 and the second segment electrode silk 42, the first segment electrode silk 41 is defined as: a segment electrode silk at the rear of first guide wheel 31 that wire electrode 40 at first runs into when entering coil holder movable part 24, the second segment electrode silk 42 is defined as: when wire electrode 40 leaves coil holder movable part 24 finally by the segment electrode silk in the place ahead of the 3rd guide wheel of crossing 33, the first segment electrode silk 41 and the second segment electrode silk 42 near and be tending towards the axial line of parallel coil holder rotating shaft 25.The axis parallel of coil holder rotating shaft 25 is in horizontal plane, and the angle between the first segment electrode silk 41 and the second segment electrode silk 42 is less than 10 degree.The first segment electrode silk 41 and the second segment electrode silk 42 lay respectively at the both sides of the axial line of coil holder rotating shaft 25.Like this, when adjusting 24 rotations of coil holder movable part, the first segment electrode silk 41 and the second segment electrode silk 42 do not have displacement basically or have only slight displacement, guarantee that lathe can operate as normal.Thereby can satisfy the inner ring type chamber of workpiece and outer shroud and with the oblique angle processing of certain angle.
Coil holder movable part 24 in the present embodiment comprises the link 22 that upper cantilever 21, top is connected with upper cantilever 21, the lower cantalever 23 that is connected with the bottom of link 22, breach 27 is between upper cantilever 21, link 22 and lower cantalever 23, upper cantilever 21 is provided with first guide wheel 31, and lower cantalever 23 is provided with second guide wheel 32.Wire electrode 40 between first guide wheel 31 and second guide wheel 32 arranges along the Z direction, and perpendicular to the table top of workbench 11.
The axis parallel of coil holder rotating shaft 25 is in the table top of workbench 11, and this axial line in the present embodiment is along the directions X setting, the table top of workbench 11 parallel with the XY face.The rotating shaft of fortune silk wheel 30 is along the Y-direction setting, and preferably, the rotating shaft of fortune silk wheel 30 and the axial line of coil holder rotating shaft 25 intersect.
Coil holder fixed part 20 is provided with the stopping means of regulating coil holder fixed part 20 and coil holder movable part 24 relative positions.Stopping means in the present embodiment is lock-screw 26, behind loosening lock-screw 26, can rotate coil holder movable part 24, the machining area of wire electrode 40 and the mesa shape of workbench 11 are had a certain degree, with lock-screw 26 lockings, just can carry out the angle processing of the interior die cavity 14 of workpiece 13 then.
Be provided be used to four guide idler 34, the first segment electrode silks 41 that compress the wire electrode 40 between the two namely between four guide idler 34 and first guide wheel 31 between fortune silk wheel 30 and first guide wheel 31.
Be provided be used to the 5th guide wheel 35, the second segment electrode silks 42 that compress the wire electrode 40 between the two namely between the 3rd guide wheel 33 and the 5th guide wheel 35 between fortune silk wheel the 30 and the 3rd guide wheel 33.
A plurality of guide wheels also comprise and are roughly with second guide wheel 32 that level is arranged and roughly be the 6th guide wheel 36 of vertically arranging with the 3rd guide wheel 33.Wire electrode 40 between second guide wheel 32 and the 6th guide wheel 36 is along the directions X setting, and the wire electrode 40 between the 6th guide wheel 36 and the 3rd guide wheel 33 arranges along the Z direction.
In the forward walking process of wire electrode 40, wire electrode 40 is transported silk wheel 30 by returning behind four guide idler 34, first guide wheel 31, second guide wheel 32, the 6th guide wheel 36, the 3rd guide wheel 33, the 5th guide wheel 35 after transferring out from fortune silk wheel 30 successively.
A kind of decanter type wire-electrode cutting and processing method of decanter type electric spark linear cutting machine of above-mentioned processed gradient, workpiece to be processed 13 is fixed on the workbench 11 by anchor clamps 12, anchor clamps 12 can also can be an annular holder for several anchor clamps of difference holding workpiece 13.When being carried out the outer shroud oblique angle, workpiece 13 adds man-hour, rotate coil holder movable part 24 and wire electrode between first guide wheel 31 and second guide wheel 32 is tilted and form the required angles of processing with workbench 11 surfaces, die cavity 14 is processed in 40 pairs of the wire electrodes between first guide wheel 31 and second guide wheel 32; When carrying out angle, the interior die cavity 14 to workpiece 13 adds man-hour, the interior die cavity 14 that coil holder movable part 24 inserts workpiece 13 and need processing makes breach towards interior die cavity 14 chamber wall to be processed, rotation coil holder movable part 24 tilts the wire electrode between first guide wheel 31 and second guide wheel 32 and forms the required angles of processing with workbench 11 surfaces, and in the range of work of the wire electrode of the chamber wall of interior die cavity 14 between first guide wheel 31 and second guide wheel 32, die cavity 14 is processed in 40 pairs of the wire electrodes between first guide wheel 31 and second guide wheel 32.
Embodiment two
With reference to accompanying drawing 3, the decanter type electric spark linear cutting machine of the processed gradient in the present embodiment, only be that with the difference of embodiment one a plurality of guide wheels also comprise above the breach 27 and and second guide wheel 32 roughly is the 7th guide wheel 37 of vertically arranging, be used for compressing the 8th guide wheel 38 of wire electrode 40 between the two between first guide wheel 31 and the 7th guide wheel 37.Wire electrode 40 between first guide wheel 31 and the 8th guide wheel 38 arranges along the Z direction, and the wire electrode 40 between the 8th guide wheel 38 and the 7th guide wheel 37 is along the directions X setting, and the wire electrode 40 between the 7th guide wheel 37 and second guide wheel 32 arranges along the Z direction.
In the forward walking process of wire electrode 40, wire electrode 40 is transported silk wheel 30 by returning behind four guide idler 34, first guide wheel 31, the 8th guide wheel 38, the 7th guide wheel 37, second guide wheel 32, the 6th guide wheel 36, the 3rd guide wheel 33, the 5th guide wheel 35 after transferring out from fortune silk wheel 30 successively.
Above embodiment only is explanation technical conceive of the present invention and characteristics; its purpose is to allow the people that is familiar with this technology understand content of the present invention and is implemented; can not limit protection scope of the present invention with this; all equivalences that spirit essence is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (9)
1. the decanter type electric spark linear cutting machine that can process gradient, it comprises lathe bed (10), be arranged on the workbench (11) on the described lathe bed (10) movably, be arranged on the coil holder on the described lathe bed (10), be connected the fortune silk wheel (30) on the described coil holder, it is characterized in that: described coil holder comprises the coil holder movable part (24) that the coil holder fixed part (20) that is fixed on the described lathe bed (10) and top are connected with described coil holder fixed part (20) phase pivot by coil holder rotating shaft (25), described coil holder movable part (24) has the breach (27) of the below that is positioned at described coil holder rotating shaft (25), be provided with a plurality of guide wheels rotationally on the described coil holder movable part (24), described a plurality of guide wheel comprises first guide wheel (31) that is positioned at described breach (27) top at least, the 3rd guide wheel (33) and be positioned at second guide wheel (32) of described breach (27) below, one wire electrode (40) is from fortune silk wheel (30) output, at least through first guide wheel (31), second guide wheel (32), return fortune silk wheel (30) behind the 3rd guide wheel (33), and the wire electrode (40) between described first guide wheel (31) and second guide wheel (32) is crossed the oral area of described breach (27), described wire electrode (40) has the first segment electrode silk (41) and the second segment electrode silk (42), the described first segment electrode silk (41) is defined as: a segment electrode silk at the rear of first guide wheel (31) that wire electrode (40) at first runs into when entering coil holder movable part (24), the described second segment electrode silk (42) is defined as: finally by the segment electrode silk in the place ahead of the 3rd guide wheel of crossing (33), the described first segment electrode silk (41) and the second segment electrode silk (42) were close and be tending towards the axial line of parallel described coil holder rotating shaft (25) when wire electrode (40) left coil holder movable part (24).
2. the decanter type electric spark linear cutting machine of processing gradient according to claim 1, it is characterized in that: described coil holder movable part (24) comprises upper cantilever (21), the link (22) that top is connected with described upper cantilever (21), the lower cantalever (23) that is connected with the bottom of described link (22), described breach (27) is positioned at described upper cantilever (21), between link (22) and the lower cantalever (23), described upper cantilever (21) is provided with first guide wheel (31), and described lower cantalever (23) is provided with second guide wheel (32).
3. the decanter type electric spark linear cutting machine of processing gradient according to claim 1, it is characterized in that: be provided be used to the four guide idler (34) that compresses the wire electrode (40) between the two between described fortune silk wheel (30) and first guide wheel (31), the described first segment electrode silk (41) namely is positioned between four guide idler (34) and first guide wheel (31).
4. the decanter type electric spark linear cutting machine of processing gradient according to claim 1, it is characterized in that: be provided be used to the 5th guide wheel (35) that compresses the wire electrode (40) between the two between described fortune silk wheel (30) and the 3rd guide wheel (33), the described second segment electrode silk (42) namely is positioned between the 3rd guide wheel (33) and the 5th guide wheel (35).
5. the decanter type electric spark linear cutting machine of processing gradient according to claim 1, it is characterized in that: described a plurality of guide wheels also comprise and are roughly with described second guide wheel (32) that level is arranged and roughly be the 6th guide wheel (36) of vertically arranging with described the 3rd guide wheel (33), in the forward walking process of wire electrode (40), described wire electrode (40) from fortune silk wheel (30) transfer out enter coil holder movable part (24) after, walk around described first guide wheel (31) successively, second guide wheel (32), the 6th guide wheel (36), leave coil holder movable part (24) behind the 3rd guide wheel (33) and return fortune silk wheel (30).
6. the decanter type electric spark linear cutting machine of processing gradient according to claim 1, it is characterized in that: described a plurality of guide wheels also comprise and are positioned at breach (27) top and roughly are the 7th guide wheel (37) of vertically arranging with described second guide wheel (32), be positioned at the 8th guide wheel (38) that is used for compressing wire electrode between the two (40) between described first guide wheel (31) and the 7th guide wheel (37), the 6th guide wheel (36) of arranging with described second guide wheel (32) approximate horizontal, in the forward walking process of wire electrode (40), described wire electrode (40) from fortune silk wheel (30) transfer out enter coil holder movable part (24) after, walk around described first guide wheel (31) successively, the 8th guide wheel (38), the 7th guide wheel (37), second guide wheel (32), the 6th guide wheel (36), leave coil holder movable part (24) behind the 3rd guide wheel (33) and return fortune silk wheel (30).
7. the decanter type electric spark linear cutting machine of processing gradient according to claim 1, it is characterized in that: the axis parallel of described coil holder rotating shaft (25) is in horizontal plane, and the angle between the described first segment electrode silk (41) and the second segment electrode silk (42) is less than 10 degree.
8. the decanter type electric spark linear cutting machine of processing gradient according to claim 7, it is characterized in that: the described first segment electrode silk (41) and the second segment electrode silk (42) lay respectively at the both sides of the axial line of described coil holder rotating shaft (25).
One kind as the described decanter type electric spark linear cutting machine of gradient of processing of claim 1 to 8 to the processing method of workpiece, it is characterized in that: workpiece to be processed (13) is fixed on the described workbench (11) by anchor clamps (12), described coil holder movable part (24) is inserted workpiece (13) and needs make described breach (27) die cavity (14) chamber wall to be processed in described in the interior die cavity (14) of processing, wire electrode between described first guide wheel (31) and second guide wheel (32) is tilted with respect to plumb line, and the wire electrode (40) between described first guide wheel (31) and second guide wheel (32) is processed the wall portion of the interior die cavity (14) of workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310130087XA CN103203505A (en) | 2013-04-15 | 2013-04-15 | Settling type electric spark wire-cutting machine with inclination processing function and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310130087XA CN103203505A (en) | 2013-04-15 | 2013-04-15 | Settling type electric spark wire-cutting machine with inclination processing function and processing method |
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| CN103203505A true CN103203505A (en) | 2013-07-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310130087XA Pending CN103203505A (en) | 2013-04-15 | 2013-04-15 | Settling type electric spark wire-cutting machine with inclination processing function and processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104014886A (en) * | 2014-05-09 | 2014-09-03 | 北京迪蒙卡特机床有限公司 | Wire-electrode cutting machining method and device of inner ring and outer ring |
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| CN202684250U (en) * | 2012-07-26 | 2013-01-23 | 上海新申金属制品有限公司 | Linear cutting tool for oblique cutting and mold machined by same |
| CN203209808U (en) * | 2013-04-15 | 2013-09-25 | 苏州市金马机械电子有限公司 | Sunk-type electric spark linear cutting machine capable of machining slope |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH079262A (en) * | 1993-06-29 | 1995-01-13 | Hitachi Cable Ltd | Wire electric discharge machining method |
| CN2356798Y (en) * | 1999-03-09 | 2000-01-05 | 潘柏郁 | Five-shaft large taper wire frame for spark linear cutting machine |
| US6486429B1 (en) * | 1999-07-13 | 2002-11-26 | Agie Sa | Electric discharge machine and module set for assembly of machine tools |
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Application publication date: 20130717 |