CN103196037B - Internally integral primary-secondary capacitance type sensor - Google Patents

Internally integral primary-secondary capacitance type sensor Download PDF

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CN103196037B
CN103196037B CN 201310135474 CN201310135474A CN103196037B CN 103196037 B CN103196037 B CN 103196037B CN 201310135474 CN201310135474 CN 201310135474 CN 201310135474 A CN201310135474 A CN 201310135474A CN 103196037 B CN103196037 B CN 103196037B
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inner tube
tube
outer tube
capacitive sensor
outer
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CN103196037A (en )
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陈树军
孙建华
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苏州赛智达智能科技有限公司
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Abstract

本发明公开了一种可应用于液位检测仪的内置一体的子母电容式传感器,包括外管,在外管中设置有相互绝缘支撑连接的第一内管和第二内管,第一内管和第二内管的外端分别通过一块主绝缘支撑块绝缘支撑连接于外管中,第二内管的长度不超过第一内管长度的二分之一,在外管和第一内管上分别设置有至少一个通孔,在外管和第二内管上分别设置有至少一个通孔,使外管和第一内管成为主电容式传感器的两个检测电极;使外管和第二内管作为子电容式传感器的两个检测电极。 The present invention discloses a picture capacitive sensor applied to an integrally built liquid level detector, comprising an outer tube, the outer tube is provided with a first inner tube and second inner tubes are connected to insulating support, a first inner a second end of the outer tube and the inner tube respectively through an insulating support main insulating support block is connected to the outer tube, the length of the second inner tube is not more than one-half the length of the first inner tube, a first outer tube and the inner tube are provided on at least one through-hole, are provided with at least one through-hole of the outer tube and the second inner tube, the outer tube and the inner tube of the first detecting electrode into two main capacitance sensor; and a second outer tube as the inner tube sub-two detection electrodes of the capacitive sensor. 使用上述的子母电容式传感器,能够提高液位检测仪检测液化天然气液位的测量精度,减小测量误差。 Using the capacitive sensor of the picture can be improved liquid level detector detects the level of the liquefied natural gas measurement accuracy, reduce the measurement error.

Description

内置一体的子母电容式传感器 One of the built-picture capacitive sensor

技术领域 FIELD

[0001 ] 本发明涉及用来检测贮罐中液化天然气液位的液位检测仪,尤其涉及到液位检测仪中的电容式传感器。 [0001] The present invention relates to a storage tank for detecting the level of the level detector liquefied natural gas, and more particularly to a liquid level detector in the capacitive sensor.

背景技术 Background technique

[0002] 液化天然气作为一种清洁能源其应用越来越广泛,在用来液化、贮存、运输和装载液化天然气的容器中,通常都配置有液位检测仪来检测并显示液化天然气的液位。 [0002] LNG as a clean energy which has been widely applied in for liquefaction, storage, transport, and loading of liquefied natural gas in the container, usually the liquid level detector is disposed to detect and display the level of the liquefied natural gas . 目前常用的液位检测仪的结构包括:安装于贮罐内腔中的传感器装置,传感器装置外接信号处理器,信号处理器与液位指示器相连接;目前所用的传感器装置为一个单个的、用来检测贮罐中LNG液位的电容式传感器。 Currently used configuration level detector comprising: a tank mounted in the lumen of a sensor device, a sensor means external signal processor, the signal processor connected with the level indicator; sensor means currently used as a single, LNG storage tank for detecting the level of the capacitive sensor. 电容式传感器是液位检测仪的核心部件之一,其安装于装载液化天然气的贮罐内腔中,当贮罐中灌装液化天然气后,电容式传感器中也会灌入液化天然气,并且电容式传感器的电容量会随着液化天然气液位的上升而线性增大;利用电容式传感器的上述特性,液位检测仪中的信号处理器通过检测电容式传感器的电容量,并将电容量值转换处理后输出一个实时液位信号至与信号处理器配合工作的液位指示器,实时显示贮罐中液化天然气的液位。 Capacitive sensor is one of the core components of the level detector, mounted on the lumen of the loading tank of liquefied natural gas, after the filling of the LNG tank, the capacitive sensor will also poured LNG, and the capacitance capacitance sensor increases linearly with the rise will LNG level; the use of the capacitive sensor characteristic, the liquid level detector of the signal processor by detecting the capacitance of the capacitive sensor, and the capacitance value a real-time signal output level conversion processing to the signal processor cooperates with a level indicator, displayed in real time the level of the liquefied natural gas storage tank.

[0003]目前常用的电容式传感器的结构为:包括作为检测电极的外管和内管,内管的两端分别通过绝缘支撑块绝缘支撑连接于外管中,绝缘支撑块外覆盖有与外管相焊接的端盖座,外管和引出导线的金属屏蔽层电连接,内管中的电极板与引出导线的金属芯线电连接;在外管和内管上还设置有供液化天然气进出的通孔。 [0003] The current structure of the capacitive sensor is used as: an outer tube includes a detecting electrode and the inner tube, both ends of the insulating support, respectively, the inner tube is connected to the insulating support block through an outer tube, an outer insulating support block and covered with an outer welded end cap seat tube, electrical shield metal tube and the outer lead wire is connected to the inner electrode plate connected to the metal tube core electrical lead wire; further provided on the outer and inner tubes for the liquefied natural gas in and out of there through-hole.

[0004] 上述结构的液位检测仪、以及所采用的电容式传感器存在如下缺点:液化天然气的品质会因产地等因素的不同而有差异,其中,不同品质的液化天然气的介电常数的差异对电容式传感器电容量的影响最大。 Following disadvantages level detector [0004] The above-described configuration, and a capacitive sensor used: LNG quality due to various factors like differences of origin, wherein the difference in dielectric constant different qualities LNG the maximum effect on the capacitance of the capacitance sensor. 对于某个确定的贮罐而言,其所配置的液位检测仪在正式投入使用前就已调试好,在调试过程中通常只能选用某种确定的液化天然气一一假设为液化天然气D,那么,在实际使用中,贮罐中所灌装的液化天然气的介电常数与液化天然气D的介电常数越接近,液位检测仪通过电容式传感器所检测出的液位就越接近于贮罐中的实际液位,即其检测结果就越准确;当贮罐中所灌装的液化天然气的介电常数与液化天然气D的介电常数偏离过多时,采用上述电容式传感器的液位检测仪就无法根据传感器的电容量来准确地判断出贮罐中的实际液位,也就无法准确地检测出贮罐中液化天然气的液位,就会给贮罐的正常灌装、运输和使用带来诸多不便。 For a certain tank, the liquid level detector configuration it had good debugging before officially put into use, usually only use liquefied natural gas to some determined during commissioning eleven assumed to LNG D, so, in practical use, the dielectric constant of the liquefied natural gas storage tank filled with a dielectric constant of D LNG closer, the closer the reservoir level detector detected by the capacitive sensor level the actual level of the tank, i.e., more accurate detection result; when the dielectric constant of the liquefied natural gas storage tank filled with LNG D deviates too much, the capacitor using the liquid level detection sensor meter can not be accurately determined according to the capacity of the actual level sensor in the tank, it can not accurately detect the liquid level of the liquefied natural gas storage tank, the tank will give normal filling, transport and use inconvenience.

发明内容 SUMMARY

[0005] 本发明的目的是提供一种能使液位检测仪准确地检测贮罐中液化天然气液位的内置一体的子母电容式传感器。 [0005] The object of the present invention is to provide a liquid level detector can be accurately detected picture capacitive sensor level LNG storage tank built in integrally.

[0006] 为实现上述目的,本发明采用了以下技术方案。 [0006] To achieve the above object, the present invention employs the following technical solutions.

[0007]内置一体的子母电容式传感器,包括外管,其特点是:在外管中设置有相互绝缘支撑连接的第一内管和第二内管,第一内管和第二内管的外端分别通过一块主绝缘支撑块绝缘支撑连接于外管中,第二内管的长度不超过第一内管长度的二分之一,在外管和第一内管上分别设置有至少一个供液化天然气进出的通孔,在外管和第二内管上分别设置有至少一个供液化天然气进出的通孔,主引出导线的金属屏蔽层与外管电连接,主引出导线的金属芯线与第一内管电连接,使外管和第一内管成为主电容式传感器的两个检测电极;子引出导线的金属屏蔽层与外管电连接,子引出导线的金属芯线与第二内管电连接,使外管和第二内管作为子电容式传感器的两个检测电极。 [0007] one of the built-in picture capacitive sensor, comprising an outer tube, which is characterized by: an outer tube provided with a tube and a second inner tube connected to a first insulating support each other, the first inner tube and the second tube outer ends of the main insulating support respectively one insulating support block is connected to the outer tube, the length of the second inner tube is not more than one-half the length of the first inner tube, are provided on the outer tube and the inner tube having at least one first supply LNG out of the through hole, are provided with at least one through-hole out of the liquefied natural gas supply, the main lead shield metal wire electrically connected to the outer tube on the outer tube and the second inner tube, a metal core wire with the first main lead wire electrically connecting an inner tube, the outer tube and the inner tube of the first detecting electrode into two main capacitance sensor; sub drawn metal wire shield is electrically connected to the outer tube, the sub-conductor lead wire metal core and a second inner tube electrically connected to the second outer tube and the inner tube as the two detection sub-electrodes of the capacitive sensor.

[0008] 进一步地,前述的内置一体的子母电容式传感器,其中,第二内管的长度不超过第一内管长度的三分之一。 [0008] Furthermore, in the built-in picture integrally capacitive sensor, wherein the length of the second inner tube is not more than one third of the length of the first inner tube.

[0009] 进一步地,前述的内置一体的子母电容式传感器,其中,在主绝缘支撑块外覆盖有与外管相焊接的端盖座。 [0009] Furthermore, in the built-in picture integrally capacitive sensor, wherein, outside the main support block is covered with an insulating tube and the outer end cover is welded.

[0010] 进一步地,前述的内置一体的子母电容式传感器,其中,在第一内管中焊接有第一电极板,主引出导线的金属芯线通过第一螺钉与第一电极板电连接;在第二内管中焊接有第二电极板,子引出导线的金属芯线通过第二螺钉与第二电极板电连接。 [0010] Furthermore, in the built-in picture integrally capacitive sensor, wherein the first inner tube is welded in the first plate electrode, a main metallic lead core wires are connected by a first screw and a first electrode plate ; second inner tube is welded in a second plate electrode, the sub-core lead wire is connected to the metal by a second screw and a second electrode plate.

[0011] 本发明的有益效果:在实际使用时,液位检测仪中的信号处理器先存储子电容式传感器被灌满液化天然气D时的满载电容量CD ;在每次灌装使用时,信号处理器采集并存储子电容式传感器被灌满其它液化天然气时的满载电容量CA,并将电容量CA与CD作比较,得到反应电容量变化比例的值t,信号处理器再利用t去调整主电容式传感器的电容量,从而能提高液位的测量精度,大大减小了测量误差。 [0011] Advantageous effects of the invention: In actual use, the level detector signal processor to CD storage capacity when fully loaded sub capacitive sensor D is filled with liquefied natural gas; used at each filling, the signal processor collecting and storing the sub-capacitance sensor is filled with full load capacitance CA at another LNG, and the capacitance CA is compared with the CD, the change rate of the reaction to obtain the capacitance value of t, t to the signal processor reused the capacitance of the capacitive sensor to adjust the master, thereby improving the accuracy of liquid level measurement, the measurement error is greatly reduced. 或者,利用子电容式传感器每次灌装LNG时能确保被首先充满,从而计算出每次灌装的液化天然气的介电常数,从而可以预先准确地计算出主电容式传感器每次实际使用时的满载电容量,同样能提高测量精度,减小测量误差。 Alternatively, using the sub-capacitive sensor each time to ensure filling LNG is first filled, filling each to calculate the dielectric constant of the liquefied natural gas, which can be accurately calculated in advance of the main capacitive sensor each time actually used the full capacity, the same can improve measurement accuracy, reduce the measurement error.

附图说明 BRIEF DESCRIPTION

[0012] 图1是本发明所述的内置一体的子母电容式传感器的结构示意图。 [0012] FIG. 1 is a schematic of the internal picture integral structure of the capacitive sensor of the present invention.

具体实施方式 detailed description

[0013] 下面结合附图和优选实施例对本发明所述的内置一体的子母电容式传感器作进一步的说明。 [0013] The following embodiments of the capacitive sensor built integrated picture according to the present invention will be further described in conjunction with the accompanying drawings and preferred.

[0014] 参见图1所示,本发明所述的内置一体的子母电容式传感器,包括外管1,在外管I中设置有通过绝缘支撑块32相互绝缘支撑连接的第一内管2和第二内管21,第一内管2的外端通过一块主绝缘支撑块3绝缘支撑连接于外管I中,在主绝缘支撑块3外覆盖有与外管I相焊接的端盖座4,第二内管21的外端通过一块主绝缘支撑块31绝缘支撑连接于外管I中,在主绝缘支撑块31外覆盖有与外管I相焊接的端盖座41,通过设置端盖座4和41,一方面可以保护主绝缘支撑块3和31,另一方面使主绝缘支撑块3和31安装得更可靠稳固;第二内管21的长度不超过第一内管2长度的二分之一,优选为第二内管21的长度不超过第一内管2长度的三分之一,以保证在往贮罐中灌装液化天然气时,子电容式传感器能被充满并且比主电容式传感器先充满液化天然气。 [0014] Referring to FIG. 1, the present invention is built integral picture capacitive sensor, comprising an outer tube, the outer tube I is provided with a first inner tube connected to one another by an insulating support block 32 and the insulating support 2 21, the outer end of the first inner tube 2 by a main insulating block 3 supporting the insulating support connected to the second inner tube in the outer tube I, I is covered with the outer tube are welded at the end cover 4 main insulating block 3 supporting the outer , the outer end of the second inner tube 21 is supported by a main insulation insulating support block 31 connected to the outer tube I, the insulating support 31 outside the main block and the outer tube covered with the I-phase welded end cover 41, by providing the end cap holder 4 and 41, on the one hand to protect the main block 3 and the insulating support 31, on the other hand the main block 3 and the insulating support 31 is mounted a more robust and reliable; length of the second inner tube 21 is no more than 2 of the first length of the inner tube one-half, preferably the length of the second inner tube 21 does not exceed one third of the length of the tube within the first 2 to ensure that when filling the storage tank to LNG, can be filled with sub-capacitance sensor and a ratio capacitive sensors to the main LNG filled. 在外管I的一端部位设置有至少一个供液化天然气进出的通孔11,在第一内管2的两端部位分别设置有至少一个供液化天然气进出的通孔22,液化天然气可从通孔11进入外管I和第一内管2的间隙中,再从通孔22进入第一内管2的内腔中;在外管I的另一端部位设置有至少一个供液化天然气进出的通孔12,在第二内管21的两端部位分别设置有至少一个供液化天然气进出的通孔23,液化天然气可从通孔12进入外管I和第二内管21的间隙中,再从通孔23进入第二内管21的内腔中;主引出导线6的金属屏蔽层7与外管I电连接,主引出导线6的金属芯线61与第一内管2电连接一一本实施例中在第一内管2中焊接有第一电极板5,主引出导线6的金属芯线61及其绝缘层一起依次穿过锥形堵头、端盖座4和主绝缘支撑块3后,金属芯线61通过第一螺钉8与第一电极板5电连接,从而确保金属芯线61 I end of the outer tube portion is provided with at least one through-hole 11 for liquefied natural gas and out at both end portions of the first inner tube 2 are provided with at least one through hole 22 and out of the liquefied natural gas supply, liquefied natural gas from the through-hole 11 I into the outer tube and the first inner tube 2 in the gap, and then enter the lumen of the first inner tube 2 from the through-hole 22; the other end of the outer pipe portion I is provided with at least one through-hole 12 for liquefied natural gas and out, both end portions of the second inner tube 21 are provided with at least one through hole 23 and out of the liquefied natural gas supply, liquefied natural gas may enter the gap between the outer tube 12 through holes I and the second inner tube 21, and then from the through-hole 23 into the lumen of the second inner tube 21; a main metal shield lead wire 6 is connected to the outer tube 7 is electrically I, the main electrical lead metal core wire 2 with a first inner tube 61 is connected to wire 6 embodiment eleven in welding the first inner tube 2 has a first electrode plate 5, the main lead wire 61 of the metal core 6 and passes through the insulating layer along the tapered plug, the end cover 4 and the main insulating support block 3, a metal the core wire 618 is electrically connected to the first electrode plate by a first screw 5, thereby ensuring that the metal core 61 与第一电极板5稳定可靠连接,使外管I和第一内管2成为主电容式传感器的两个检测电极;锥形堵头可以将外界引起的导线振动阻隔在电连接点之外,有效防止电连接点断裂脱焊。 The first electrode plate 5 and reliable connection, a first outer tube and the inner tube 2 I into two main detection capacitive sensor electrodes; wires may be tapered plug external vibration induced barrier outside electrical connection points, prevent fracture sealing off an electrical connection point. 子引出导线62的金属屏蔽层71与外管I电连接,子引出导线62的金属芯线63与第二内管21电连接一一本实施例中在第二内管21中焊接有第二电极板51,子引出导线62的金属芯线63及其绝缘层依次穿过外管1、第一内管2和绝缘支撑块32后,金属芯线63通过第二螺钉81与第二电极板51电连接,从而确保金属芯线63与第二电极板51稳定可靠连接,使外管I和第二内管21作为子电容式传感器的两个检测电极。 Sub lead wire 71 is connected to the metal shield 62 and the outer tube is electrically I, sub-lead wire 63 and the metal core of the second inner tube 21 is electrically connected to eleven 62 embodiment 21 embodiment in the second inner tube has a second welding electrode plate 51, the sub-core lead wire 63 and the metal layer 62 passes through the insulating outer tube 1, after the first inner tube 2 and the insulating support block 32, the metal core 63 through second screw 81 and the second electrode plate 51 is electrically connected to the metal core 63 to ensure that the second electrode plate 51 connected to a stable and reliable, as the two detection sub-electrode capacitance type sensor I and the second outer tube 21 the inner tube.

[0015] 在实际使用时,将本发明所述的内置一体的子母电容式传感器安装于贮罐中,并且使第二内管21位于贮罐底部,这样可以确保在每次灌装时,子电容式传感器能被灌满并且始终比主电容式传感器先灌满液化天然气。 [0015] In actual use, the present invention is the built integrally picture capacitive sensor mounted in the reservoir, and the second inner tube 21 located in the bottom of the tank, which can ensure that every time the filling, sub capacitive sensor can always be filled and than the main capacitive sensor to fill LNG. 液位检测仪中的信号处理器先存储子电容式传感器被灌满液化天然气D时的满载电容量CD ;在每次灌装使用时,信号处理器采集并存储子电容式传感器被灌满其它液化天然气时的满载电容量CA,并将电容量CA与CD作比较,得到反应电容量变化比例的值t,信号处理器再利用t去调整主电容式传感器的电容量,从而能提高液位的测量精度,大大减小了测量误差。 Full capacity when the liquid level detector CD signal processor in the first memory sub-capacitance sensor is filled with liquefied natural gas D; used at each filling, the signal processor collecting and storing the sub-capacitance sensor is filled with other CA full load capacity when the liquefied natural gas, and the capacitance CA is compared with the CD, the change rate of the reaction to obtain the capacitance value of t, and then using the signal processor to adjust the main t capacitive sensor capacitance, thereby improving the level measurement accuracy, the measurement error is greatly reduced. 或者,利用子电容式传感器每次灌装LNG时能确保被首先充满,从而计算出每次灌装的液化天然气的介电常数,从而可以预先准确地计算出主电容式传感器每次实际使用时的满载电容量,同样能提高测量精度,减小测量误差。 Alternatively, using the sub-capacitive sensor each time to ensure filling LNG is first filled, filling each to calculate the dielectric constant of the liquefied natural gas, which can be accurately calculated in advance of the main capacitive sensor each time actually used the full capacity, the same can improve measurement accuracy, reduce the measurement error.

Claims (3)

  1. 1.内置一体的子母电容式传感器,包括外管,其特征在于:在外管中设置有相互绝缘支撑连接的第一内管和第二内管,第一内管和第二内管的外端分别通过一块主绝缘支撑块绝缘支撑连接于外管中,第二内管的长度不超过第一内管长度的三分之一,在外管和第一内管上分别设置有至少一个供液化天然气进出的通孔,在外管和第二内管上分别设置有至少一个供液化天然气进出的通孔,主引出导线的金属屏蔽层与外管电连接,主引出导线的金属芯线与第一内管电连接,使外管和第一内管成为主电容式传感器的两个检测电极;子引出导线的金属屏蔽层与外管电连接,子引出导线的金属芯线与第二内管电连接,使外管和第二内管作为子电容式传感器的两个检测电极;使用时使第二内管位于贮罐底部,以确保在每次灌装时子电容式传感器能被灌满并且始终比主 1. Built one picture capacitive sensor, comprising an outer tube, wherein: each provided with a first insulating support and the second inner tube inner tube is connected, a first inner tube and the inner tube outer second outer tube ends respectively by a main insulating support block insulating support connected to the outer tube, the length of the second inner tube is not more than one third of the length of the first inner tube, are provided on the outer tube and the inner tube has at least a first supply of liquefied gas out of the through hole, are provided with at least one through-hole out of the liquefied natural gas supply, the main metal shield lead wire electrically connected to the outer tube and the outer tube and a second inner tube, the main lead wires and metal cords of the first electrically connected to the inner tube, the outer tube and the inner tube of the first detecting electrode into two main capacitance sensor; metal shield and the outer tube is connected to the electronic lead wire, the core wire sub-lead metal inner tube and a second electrical connecting the second outer tube and the inner tube as the two detection sub-electrodes of the capacitive sensor; the second inner tube at the bottom of the tank, to ensure that each sub-capacitance sensor when filled and can be filled using always than the main 容式传感器先灌满液化天然气。 Capacitive sensor to fill LNG.
  2. 2.根据权利要求1所述的内置一体的子母电容式传感器,其特征在于:在主绝缘支撑块外覆盖有与外管相焊接的端盖座。 The picture of the capacitive sensor built in one of claim 1, wherein: the outer tube are covered with end caps welded to the seat outside the main insulating support block.
  3. 3.根据权利要求1所述的内置一体的子母电容式传感器,其特征在于:在第一内管中焊接有第一电极板,主引出导线的金属芯线通过第一螺钉与第一电极板电连接;在第二内管中焊接有第二电极板,子引出导线的金属芯线通过第二螺钉与第二电极板电连接。 The picture of the capacitive sensor built in one of claim 1, wherein: the first inner tube is welded in a first electrode plate, the metal core by the primary lead wire and the first electrode of the first screw plate is electrically connected; the second inner tube is welded in a second plate electrode, the sub-core lead wire is connected to the metal by a second screw and a second electrode plate.
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CN105387909B (en) * 2015-11-01 2018-10-02 四川泛华航空仪表电器有限公司 A voltage output type level sensor

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CN202886318U (en) * 2012-11-05 2013-04-17 成都兰石低温科技有限公司 Three-wire double-capacitor transducer
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CN1179828A (en) * 1995-03-29 1998-04-22 戴姆勒-奔驰公司 Sensor arrangement
WO2003023331A1 (en) * 2001-08-30 2003-03-20 C.O.B.O. Spa Capacitive liquid level measurement using a reference sensor
CN1651872A (en) * 2004-02-02 2005-08-10 戴烨 Three-parameter integration capacitance sensor for automobile fuel oil meter
CN202362049U (en) * 2011-10-21 2012-08-01 成都兰石低温科技有限公司 Dual concentric capacitive sensor for liquefied gas
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