CN103193905B - Low-viscosity polyvinyl butyral resin, preparation method and application thereof - Google Patents

Low-viscosity polyvinyl butyral resin, preparation method and application thereof Download PDF

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CN103193905B
CN103193905B CN201310116316.2A CN201310116316A CN103193905B CN 103193905 B CN103193905 B CN 103193905B CN 201310116316 A CN201310116316 A CN 201310116316A CN 103193905 B CN103193905 B CN 103193905B
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polyvinyl alcohol
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polyvinyl butyral
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洪锐彬
邹向城
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DONGGUAN CITY BOBAISHUN RETARD FLAME TECHNOLOGY INSTITUTE
Dongguan City Longyi Retard Flame Material Co ltd
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Abstract

本发明涉及一种低粘度聚乙烯醇缩丁醛树脂的制备方法,所述方法采用二步沉淀法,调节聚乙烯醇水溶液的温度为0~5℃,然后加入酸催化剂、正丁醛,进行缩醛化反应,得到低粘度聚乙烯醇缩丁醛树脂。本发明通过配方和工艺的控制,获得具有较高缩醛度的PVB树脂,提高了粘结力,所述PVB树脂的丁醛基可达到80%以上,可用于油墨、涂料及粘合剂中。

The present invention relates to a method for preparing a low-viscosity polyvinyl butyral resin. The method adopts a two-step precipitation method, adjusts the temperature of a polyvinyl alcohol aqueous solution to 0-5°C, then adds an acid catalyst and n-butyraldehyde, performs an acetalization reaction, and obtains a low-viscosity polyvinyl butyral resin. The present invention obtains a PVB resin with a higher acetalization degree through the control of the formula and process, improves the bonding force, and the butyraldehyde group of the PVB resin can reach more than 80%, and can be used in inks, coatings and adhesives.

Description

一种低粘度聚乙烯醇缩丁醛树脂、制备方法及其用途A kind of low-viscosity polyvinyl butyral resin, preparation method and application thereof

技术领域technical field

本发明涉及一种聚乙烯醇缩丁醛PVB树脂、制备方法及其用途,具体涉及一种低粘度聚乙烯醇缩丁醛PVB树脂的制备方法,主要应用于涂料、油墨和粘合剂的生产中,属于高分子化工领域。The present invention relates to a kind of polyvinyl butyral PVB resin, preparation method and application thereof, in particular to a kind of preparation method of low viscosity polyvinyl butyral PVB resin, which is mainly used in the production of coatings, inks and adhesives Among them, it belongs to the field of polymer chemical industry.

背景技术Background technique

聚乙烯醇缩丁醛(PVB)是由聚乙烯醇(PVA)与丁醛(BA)在酸催化下经缩醛化反应制备得到,它是一种无毒、无臭、无腐蚀性的树脂。由于PVB分子含有较长支链,具有良好的柔顺性,玻璃化温度低,有很高的拉伸强度和抗冲击强度;PVB具有优良的透明度,良好的溶解性,优异的绝缘性能,很好的耐光、耐水、耐热、耐寒和成膜性;它含有的官能团可以进行乙酰基的皂化反应以及羟基的酯化、磺酸化等多种反应;与玻璃、金属(尤其是铝)等材料有很高的粘接力,并具有安全、保温、控制噪音和隔离紫外线等多项功能。同时,聚乙烯醇缩丁醛PVB树脂是白色或微黄色粉末或细粒,具有优良的耐光、耐热、耐寒、耐油性、耐磨性、成膜、耐冲击性和防腐性,在油墨、涂料和粘合剂等方面具有广泛应用。Polyvinyl butyral (PVB) is prepared by acetalization reaction of polyvinyl alcohol (PVA) and butyraldehyde (BA) under acid catalysis. It is a non-toxic, odorless and non-corrosive resin . Because the PVB molecule contains a long branched chain, it has good flexibility, low glass transition temperature, high tensile strength and impact strength; PVB has excellent transparency, good solubility, excellent insulation performance, very good Light resistance, water resistance, heat resistance, cold resistance and film-forming properties; the functional groups it contains can carry out various reactions such as saponification of acetyl groups, esterification and sulfonation of hydroxyl groups; it is compatible with glass, metal (especially aluminum) and other materials It has high adhesive force and has multiple functions such as safety, heat preservation, noise control and UV protection. At the same time, polyvinyl butyral PVB resin is white or slightly yellow powder or fine particles, which has excellent light resistance, heat resistance, cold resistance, oil resistance, abrasion resistance, film formation, impact resistance and corrosion resistance. Coatings and adhesives have a wide range of applications.

油墨用树脂作为油墨中颜料的载体,是油墨的核心材料,其品质的好坏,将直接影响到油墨的性能。随着油墨技术的不断发展,人们对油墨用PVB树脂材料提出了更高的要求,如承印物不脱色、不变色,包装外观光亮照人。要满足上述要求,PVB树脂必须附着力强(附着力的大小由丁醛基含量决定)、涂膜光亮且不易变色。而现有技术中的PVB树脂远不能满足上述特性。The ink resin is used as the carrier of the pigment in the ink and is the core material of the ink. Its quality will directly affect the performance of the ink. With the continuous development of ink technology, people have put forward higher requirements for PVB resin materials used in ink, such as no decolorization of substrates, no discoloration, and bright packaging appearance. To meet the above requirements, PVB resin must have strong adhesion (the size of the adhesion is determined by the content of butyraldehyde), and the coating film should be bright and not easy to change color. However, PVB resins in the prior art are far from satisfying the above characteristics.

传统的低粘度聚乙烯醇缩丁醛PVB树脂制备过程中,由于PVA降解速度慢,使得整个制备工艺周期较长,生产效率低下。这就要求在制备低粘度聚乙烯醇缩丁醛PVB树脂的过程中,通过配方和工艺的调整,在提高生产效率的同时,成功制备出稳定性高、具有高透明度和高缩醛度的低粘度PVB树脂。In the traditional low-viscosity polyvinyl butyral PVB resin preparation process, due to the slow degradation of PVA, the entire preparation process cycle is long and the production efficiency is low. This requires that in the process of preparing low-viscosity polyvinyl butyral PVB resin, through formula and process adjustment, while improving production efficiency, successfully prepare low-viscosity polyvinyl butyral resin with high stability, high transparency and high degree of acetalization Viscosity PVB resin.

发明内容Contents of the invention

针对上述现有技术中存在的问题,本发明提供了一种低粘度聚乙烯醇缩丁醛PVB树脂的制备方法,解决了低粘度聚乙烯醇缩丁醛PVB树脂生产效率低下、缩醛度偏低、涂膜不光亮、易变色等问题。Aiming at the problems existing in the above-mentioned prior art, the invention provides a kind of preparation method of low-viscosity polyvinyl butyral PVB resin, solves low-viscosity polyvinyl butyral PVB resin production efficiency is low, acetalization degree partial Low, coating film is not bright, easy to change color and other problems.

为了达到上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts following technical scheme:

一种低粘度聚乙烯醇缩丁醛树脂的制备方法,所述方法采用二步沉淀法,调节聚乙烯醇水溶液的温度为0~5℃,然后加入酸催化剂和正丁醛,进行缩醛化反应,得到低粘度聚乙烯醇缩丁醛树脂。低温反应(0~5℃),解决了低粘度聚乙烯醇缩丁醛PVB树脂缩醛度偏低、涂膜不光亮、易变色的问题。A method for preparing low-viscosity polyvinyl butyral resin, the method adopts a two-step precipitation method, adjusts the temperature of polyvinyl alcohol aqueous solution to 0-5°C, and then adds acid catalyst and n-butyraldehyde to carry out acetalization reaction , to obtain low viscosity polyvinyl butyral resin. Low-temperature reaction (0-5°C), which solves the problems of low viscosity polyvinyl butyral PVB resin with low acetalization degree, dull coating film and easy discoloration.

优选地,所述方法采用二步沉淀法,调节聚乙烯醇水溶液的pH值为9~11,加入降解剂和促进剂,然后调节聚乙烯醇水溶液的温度为0~5℃,加入酸催化剂和正丁醛,进行缩醛化反应,得到低粘度聚乙烯醇缩丁醛树脂。加入降解剂,使聚乙烯醇降解,而使主链长度下降,得到低粘度聚乙烯醇缩丁醛树脂。促进剂的加入使得PVA的降解速度加快,提高了PVB树脂的生产效率。未加促进剂前需要1~1.5h PVA才降解完成,表现为溶液粘度较低,体系不粘稠。加入促进剂后则PVA需要10~20min则完全降解。加入促进剂可以促进聚乙烯醇充分降解。Preferably, the method adopts a two-step precipitation method, adjusting the pH value of the polyvinyl alcohol aqueous solution to 9-11, adding degradation agents and accelerators, then adjusting the temperature of the polyvinyl alcohol aqueous solution to 0-5 ° C, adding acid catalysts and normal Butyraldehyde is subjected to acetalization reaction to obtain low-viscosity polyvinyl butyral resin. Adding a degradation agent degrades the polyvinyl alcohol and reduces the length of the main chain to obtain a low-viscosity polyvinyl butyral resin. The addition of the accelerator accelerates the degradation rate of PVA and improves the production efficiency of PVB resin. It takes 1 to 1.5 hours for PVA to degrade before the accelerator is added, which shows that the solution viscosity is low and the system is not viscous. After adding the accelerator, it takes 10-20 minutes for PVA to completely degrade. Adding an accelerator can promote the full degradation of polyvinyl alcohol.

优选地,所述方法包括如下步骤:Preferably, the method comprises the steps of:

(1)将聚乙烯醇溶解于水中,得到聚乙烯醇水溶液;(1) Dissolving polyvinyl alcohol in water to obtain an aqueous solution of polyvinyl alcohol;

(2)调节聚乙烯醇水溶液的pH值为9~11,并加入降解剂和促进剂;(2) Adjust the pH value of the polyvinyl alcohol aqueous solution to 9-11, and add degradation agents and accelerators;

(3)向步骤(2)得到的聚乙烯醇水溶液中加入乳化剂;(3) adding an emulsifier to the polyvinyl alcohol aqueous solution obtained in step (2);

(4)调节步骤(3)得到的聚乙烯醇水溶液的温度为0~5℃,并加入酸催化剂、正丁醛和抗氧剂,进行缩醛化反应;(4) adjusting the temperature of the polyvinyl alcohol aqueous solution obtained in step (3) to 0-5° C., and adding acid catalyst, n-butyraldehyde and antioxidant to carry out acetalization reaction;

(5)逐步升温至反应温度,反应;(5) Gradually heat up to the reaction temperature and react;

(6)将反应产物脱水,碱溶液稳定处理,水洗,干燥,得到白色粉末状聚乙烯醇缩丁醛树脂。(6) Dehydrating the reaction product, stabilizing it with an alkali solution, washing it with water, and drying it to obtain a white powdery polyvinyl butyral resin.

优选地,将聚乙烯醇在不超过98℃下溶解于水中,优选将聚乙烯醇在90~98℃下溶解于水中。例如,将聚乙烯醇在91℃、92℃、93℃、94℃、95℃、96℃或97℃下溶解于水中。所述水为去离子水。温度过低,聚乙烯醇溶解速度太慢;温度过高,比如高于100℃,聚乙烯醇溶解过程过于剧烈,易产生泡沫。Preferably, the polyvinyl alcohol is dissolved in water at no more than 98°C, preferably the polyvinyl alcohol is dissolved in water at 90-98°C. For example, polyvinyl alcohol is dissolved in water at 91°C, 92°C, 93°C, 94°C, 95°C, 96°C or 97°C. The water is deionized water. If the temperature is too low, the dissolution rate of polyvinyl alcohol will be too slow; if the temperature is too high, such as higher than 100°C, the dissolution process of polyvinyl alcohol will be too violent and foam will easily occur.

优选地,步骤(1)所述聚乙烯醇水溶液的浓度为7~12wt%,即聚乙烯醇占聚乙烯醇水溶液的质量百分比为7~12wt%,优选8~11wt%,例如7.2wt%、7.6wt%、8.2wt%、8.8wt%、9.3wt%、9.8wt%、10.2wt%、10.7wt%、11.2wt%、11.6wt%。Preferably, the concentration of the polyvinyl alcohol aqueous solution in step (1) is 7-12wt%, that is, the mass percentage of polyvinyl alcohol in the polyvinyl alcohol aqueous solution is 7-12wt%, preferably 8-11wt%, such as 7.2wt%, 7.6wt%, 8.2wt%, 8.8wt%, 9.3wt%, 9.8wt%, 10.2wt%, 10.7wt%, 11.2wt%, 11.6wt%.

优选地,通过向步骤(1)得到的聚乙烯醇水溶液中加入pH调节剂以调节pH值。Preferably, the pH value is adjusted by adding a pH regulator to the polyvinyl alcohol aqueous solution obtained in step (1).

优选地,将步骤(2)得到的聚乙烯醇水溶液温度调节至30~40℃后加入乳化剂,优选将步骤(2)得到的聚乙烯醇水溶液温度调节至32~38℃后加入乳化剂。例如,将步骤(2)得到的聚乙烯醇水溶液温度调节至31℃、33℃、34℃、35℃、36℃、37℃或39℃后加入乳化剂。加入温度过高,易使溶液产生泡沫,且加入乳化剂后要有充分的时间来使溶液搅拌均匀。Preferably, the emulsifier is added after adjusting the temperature of the polyvinyl alcohol aqueous solution obtained in step (2) to 30-40°C, preferably after adjusting the temperature of the polyvinyl alcohol aqueous solution obtained in step (2) to 32-38°C. For example, after adjusting the temperature of the polyvinyl alcohol aqueous solution obtained in step (2) to 31°C, 33°C, 34°C, 35°C, 36°C, 37°C or 39°C, the emulsifier is added. If the adding temperature is too high, it is easy to make the solution foam, and after adding the emulsifier, there must be sufficient time to make the solution stir evenly.

优选地,步骤(4)所述缩醛化反应的时间为1~2小时,例如1.1小时、1.2小时、1.3小时、1.4小时、1.5小时、1.6小时、1.7小时、1.8小时、1.9小时,优选1.05~1.95小时,进一步优选1.15~1.85小时。Preferably, the time for the acetalization reaction in step (4) is 1 to 2 hours, such as 1.1 hours, 1.2 hours, 1.3 hours, 1.4 hours, 1.5 hours, 1.6 hours, 1.7 hours, 1.8 hours, 1.9 hours, preferably 1.05 to 1.95 hours, more preferably 1.15 to 1.85 hours.

优选地,步骤(5)所述反应温度为30~40℃,例如31℃、32℃、33℃、34℃、35℃、36℃、37℃、38℃、39℃,优选31.5~38.5℃,进一步优选32.5~37.5℃。Preferably, the reaction temperature in step (5) is 30-40°C, such as 31°C, 32°C, 33°C, 34°C, 35°C, 36°C, 37°C, 38°C, 39°C, preferably 31.5-38.5°C , more preferably 32.5 to 37.5°C.

优选地,步骤(5)所述反应的时间为2~3小时,例如2.1小时、2.2小时、2.3小时、2.4小时、2.5小时、2.6小时、2.7小时、2.8小时、2.9小时,优选2.15~2.85小时,进一步优选2.25~2.75小时。Preferably, the reaction time in step (5) is 2 to 3 hours, such as 2.1 hours, 2.2 hours, 2.3 hours, 2.4 hours, 2.5 hours, 2.6 hours, 2.7 hours, 2.8 hours, 2.9 hours, preferably 2.15 to 2.85 hours hours, more preferably 2.25 to 2.75 hours.

优选地,步骤(6)将反应产物离心脱水后,加入碱溶液进行稳定处理2~3h,pH值控制在9~10内,再用50~60℃的去离子水洗涤2次,最后常温下用去离子水洗涤后干燥得到粉末状低粘度聚乙烯醇缩丁醛树脂。Preferably, in step (6), after centrifuging and dehydrating the reaction product, add an alkaline solution for stabilization treatment for 2-3 hours, control the pH value within 9-10, wash twice with deionized water at 50-60°C, and finally Wash with deionized water and dry to obtain powdery low-viscosity polyvinyl butyral resin.

优选地,所述酸催化剂为稀盐酸、稀硫酸或稀磷酸中的任意一种或者至少两种的混合物。所述混合物例如稀盐酸和稀硫酸的混合物,稀盐酸和稀磷酸的混合物,稀硫酸和稀磷酸的混合物,稀盐酸、稀硫酸和稀磷酸的混合物。所述稀盐酸指质量分数低于37%的盐酸,所述稀硫酸指浓度70%以下的硫酸,所述稀磷酸指每100ml含磷酸(H3PO4)为9.5~10.5g。Preferably, the acid catalyst is any one or a mixture of at least two of dilute hydrochloric acid, dilute sulfuric acid or dilute phosphoric acid. The mixture is, for example, a mixture of dilute hydrochloric acid and dilute sulfuric acid, a mixture of dilute hydrochloric acid and dilute phosphoric acid, a mixture of dilute sulfuric acid and dilute phosphoric acid, a mixture of dilute hydrochloric acid, dilute sulfuric acid and dilute phosphoric acid. The dilute hydrochloric acid refers to hydrochloric acid with a mass fraction lower than 37%, the dilute sulfuric acid refers to sulfuric acid with a concentration below 70%, and the dilute phosphoric acid refers to 9.5-10.5 g of phosphoric acid (H 3 PO 4 ) per 100 ml.

优选地,所述乳化剂选自十二烷基硫酸钠、十二烷基磺酸钠或十二烷基苯磺酸钠中的任意一种或者至少两种的混合物。所述混合物例如十二烷基苯磺酸钠和十二烷基磺酸钠的混合物,十二烷基磺酸钠和十二烷基硫酸钠的混合物,十二烷基苯磺酸钠和十二烷基硫酸钠的混合物,十二烷基苯磺酸钠、十二烷基磺酸钠和十二烷基硫酸钠的混合物。Preferably, the emulsifier is selected from any one of sodium lauryl sulfate, sodium dodecylsulfonate or sodium dodecylbenzenesulfonate or a mixture of at least two of them. Said mixture is, for example, a mixture of sodium dodecylbenzenesulfonate and sodium dodecylsulfonate, a mixture of sodium dodecylbenzenesulfonate and sodium dodecylsulfate, a mixture of sodium dodecylbenzenesulfonate and sodium dodecylsulfonate, A mixture of sodium dialkylsulfate, sodium dodecylbenzenesulfonate, a mixture of sodium laurylsulfonate and sodium laurylsulfate.

优选地,所述抗氧剂为抗氧剂1010、抗氧剂168、抗氧剂DLTDP、抗氧剂1076或抗氧剂1024中的任意一种或者至少两种的混合物。所述混合物例如抗氧剂1010和抗氧剂168的混合物,抗氧剂DLTDP和抗氧剂1076的混合物,抗氧剂1010、抗氧剂168和抗氧剂DLTDP的混合物,抗氧剂1076、抗氧剂1024和抗氧剂1010的混合物。Preferably, the antioxidant is any one of antioxidant 1010, antioxidant 168, antioxidant DLTDP, antioxidant 1076 or antioxidant 1024 or a mixture of at least two. Said mixture is for example the mixture of antioxidant 1010 and antioxidant 168, the mixture of antioxidant DLTDP and antioxidant 1076, the mixture of antioxidant 1010, antioxidant 168 and antioxidant DLTDP, antioxidant 1076, A mixture of Antioxidant 1024 and Antioxidant 1010.

优选地,所述降解剂为次氯酸钠或/和双氧水。Preferably, the degradation agent is sodium hypochlorite or/and hydrogen peroxide.

优选地,所述碱溶液为氢氧化钾溶液、氢氧化钠溶液、碳酸氢钠溶液或氨水中的任意一种或者至少两种的混合物。所述混合物例如氢氧化钾溶液和氢氧化钠溶液的混合物,碳酸氢钠溶液和氨水的混合物,氢氧化钾溶液、氢氧化钠溶液和碳酸氢钠溶液的混合物,氨水和氢氧化钾溶液的混合物。Preferably, the alkaline solution is any one or a mixture of at least two of potassium hydroxide solution, sodium hydroxide solution, sodium bicarbonate solution or ammonia water. Said mixture is for example the mixture of potassium hydroxide solution and sodium hydroxide solution, the mixture of sodium bicarbonate solution and ammoniacal liquor, the mixture of potassium hydroxide solution, sodium hydroxide solution and sodium bicarbonate solution, the mixture of ammoniacal liquor and potassium hydroxide solution .

优选地,所述pH调节剂为氢氧化钠或/和氢氧化钾。Preferably, the pH regulator is sodium hydroxide or/and potassium hydroxide.

一种低粘度聚乙烯醇缩丁醛树脂的制备方法,所述方法包括如下步骤:A kind of preparation method of low viscosity polyvinyl butyral resin, described method comprises the steps:

(1’)将PVA在90~98℃下充分溶解在去离子水中,得到浓度为7~12wt%的PVA水溶液;(1') Fully dissolve PVA in deionized water at 90-98°C to obtain a PVA aqueous solution with a concentration of 7-12wt%;

(2’)向步骤(1’)得到的溶液温度中加入pH调节剂,调节溶液pH值在9~11,再加入降解剂和促进剂使PVA充分降解;(2') Add a pH regulator to the temperature of the solution obtained in step (1'), adjust the pH value of the solution to 9-11, and then add a degradation agent and an accelerator to fully degrade the PVA;

(3’)将步骤(2’)得到的溶液温度调节至30~40℃后加入乳化剂;(3') Adjust the temperature of the solution obtained in step (2') to 30-40°C and then add an emulsifier;

(4’)将步骤(3’)得到的溶液温度调节至0~5℃后加入酸催化剂、正丁醛和抗氧剂,进行缩醛化反应,恒温反应1~2h;(4') Adjust the temperature of the solution obtained in step (3') to 0-5°C, then add acid catalyst, n-butyraldehyde and antioxidant to carry out acetalization reaction, and react at constant temperature for 1-2 hours;

(5’)将步骤(4’)得到的溶液逐渐升温到30~40℃,并恒温2~3h;(5') Gradually heat up the solution obtained in step (4') to 30-40°C, and keep the temperature constant for 2-3 hours;

(6’)将步骤(5’)得到的溶液进行离心脱水处理,加入碱溶液进行稳定2~3h,pH值控制在9~10范围内,再用50~60℃的去离子水洗涤2次,最后常温下用去离子水充分洗涤后干燥得到白色粉末状低粘度聚乙烯醇缩丁醛树脂。(6') Centrifuge and dehydrate the solution obtained in step (5'), add alkali solution to stabilize it for 2-3 hours, control the pH value within the range of 9-10, and then wash it twice with deionized water at 50-60°C , and finally fully washed with deionized water at room temperature and then dried to obtain a white powdery low-viscosity polyvinyl butyral resin.

优选地,所述方法所用原料按重量百分比组成为:Preferably, the raw materials used in the method are composed of:

余量为聚乙烯醇。The balance is polyvinyl alcohol.

所述正丁醛的重量百分比例如为29%、30%、31%、32%、33%、34%、35%、36%、37%、38%、39%。The weight percentage of n-butyraldehyde is, for example, 29%, 30%, 31%, 32%, 33%, 34%, 35%, 36%, 37%, 38%, 39%.

所述酸催化剂的重量百分比例如为7.5%、8%、8.5%、9%、9.5%、10%、10.5%、11%、11.5%。The weight percentage of the acid catalyst is, for example, 7.5%, 8%, 8.5%, 9%, 9.5%, 10%, 10.5%, 11%, 11.5%.

所述乳化剂的重量百分比例如为0.15%、0.2%、0.25%、0.3%、0.35%、0.4%、0.45%。The weight percentage of the emulsifier is, for example, 0.15%, 0.2%, 0.25%, 0.3%, 0.35%, 0.4%, 0.45%.

所述抗氧剂的重量百分比例如为0.07%、0.09%、0.11%、0.13%、0.15%、0.17%、0.19%。The weight percentage of the antioxidant is, for example, 0.07%, 0.09%, 0.11%, 0.13%, 0.15%, 0.17%, 0.19%.

所述降解剂的重量百分比例如为3.4%、3.8%、4.2%、4.6%、5%、5.4%、5.7%。The weight percentage of the degradation agent is, for example, 3.4%, 3.8%, 4.2%, 4.6%, 5%, 5.4%, 5.7%.

所述促进剂的重量百分比例如为0.002%、0.003%、0.004%、0.005%、0.006%、0.007%、0.008%、0.009%。The weight percentage of the accelerator is, for example, 0.002%, 0.003%, 0.004%, 0.005%, 0.006%, 0.007%, 0.008%, 0.009%.

所述pH调节剂的重量百分比例如为0.55%、0.6%、0.65%、0.7%、0.75%、0.8%、0.85%、0.9%、0.95%。The weight percentage of the pH regulator is, for example, 0.55%, 0.6%, 0.65%, 0.7%, 0.75%, 0.8%, 0.85%, 0.9%, 0.95%.

本发明的目的之二在于提供一种低粘度聚乙烯醇缩丁醛树脂,所述低粘度聚乙烯醇缩丁醛树脂由如上所述方法制备得到。采用本发明所述方法制备得到的低粘度聚乙烯醇缩丁醛树脂的缩醛度高,粘结力强,透明度高,质量稳定。The second object of the present invention is to provide a low-viscosity polyvinyl butyral resin prepared by the above method. The low-viscosity polyvinyl butyral resin prepared by the method of the invention has high degree of acetalization, strong cohesive force, high transparency and stable quality.

本发明的目的之三在于提供一种低粘度聚乙烯醇缩丁醛树脂的用途,所述低粘度聚乙烯醇缩丁醛树脂用于油墨、涂料及粘合剂中。The third object of the present invention is to provide the use of a low-viscosity polyvinyl butyral resin, which is used in inks, coatings and adhesives.

本发明所述低粘度聚乙烯醇缩丁醛树脂为白色粉末状,不会使得油墨呈现杂色,可以在油墨中有更好的应用。The low-viscosity polyvinyl butyral resin of the present invention is in the form of white powder, which does not cause the ink to appear variegated, and can have better application in the ink.

本发明所述低粘度聚乙烯醇缩丁醛树脂是指粘度为20~40mPa·s的聚乙烯醇缩丁醛树脂。所述粘度测试条件为:旋转粘度测试,在20℃下,10%的PVB乙醇溶液所测得的粘度,低粘度范围为20~40mPa·s。所述低粘度聚乙烯醇缩丁醛树脂的分子量Mn为75000~85000道尔顿。The low-viscosity polyvinyl butyral resin in the present invention refers to a polyvinyl butyral resin with a viscosity of 20-40 mPa·s. The viscosity test conditions are: rotational viscosity test, the viscosity measured by 10% PVB ethanol solution at 20°C, and the low viscosity range is 20-40mPa·s. The molecular weight Mn of the low-viscosity polyvinyl butyral resin is 75000-85000 Daltons.

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)本发明通过添加降解剂成功制备得到了低粘度的PVB树脂,并且提高了生产效率;(1) The present invention successfully prepares low-viscosity PVB resin by adding a degradation agent, and improves production efficiency;

(2)通过配方和工艺的控制,获得具有较高缩醛度的PVB树脂,提高了粘结力,所述PVB树脂的丁醛基可达到80%以上;(2) Through the control of formula and process, PVB resin with higher degree of acetalization is obtained, which improves the cohesive force, and the butyraldehyde group of the PVB resin can reach more than 80%;

(3)通过水洗工艺的调整,提高了PVB树脂的透明度和质量稳定性,所述PVB树脂的透光率可达到85%以上。(3) Through the adjustment of the water washing process, the transparency and quality stability of the PVB resin are improved, and the light transmittance of the PVB resin can reach more than 85%.

附图说明Description of drawings

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.

图1:PVA与PVB的红外光谱图。Figure 1: Infrared spectra of PVA and PVB.

具体实施方式Detailed ways

为更好地说明本发明,便于理解本发明的技术方案,本发明的典型但非限制性的实施例如下:For better illustrating the present invention, facilitate understanding technical scheme of the present invention, typical but non-limiting embodiment of the present invention is as follows:

实施例1Example 1

一种低粘度聚乙烯醇缩丁醛PVB树脂,是以聚乙烯醇PVA、正丁醛、降解剂、pH调节剂、抗氧剂、乳化剂和酸催化剂为原料通过缩醛反应制备得到的。A low-viscosity polyvinyl butyral PVB resin is prepared from polyvinyl alcohol PVA, n-butyraldehyde, degradation agent, pH regulator, antioxidant, emulsifier and acid catalyst through acetal reaction.

所述PVA水溶液的浓度为8%。The concentration of the PVA aqueous solution is 8%.

所述方法所用原料按重量百分比组成为:The raw materials used in the method consist of:

其余为聚乙烯醇。The rest is polyvinyl alcohol.

制备低粘度聚乙烯醇缩丁醛树脂的方法包括如下步骤:The method for preparing low-viscosity polyvinyl butyral resin may further comprise the steps:

(1)将15kg PVA在90~98℃下充分溶解在去离子水中,得到浓度为8%的PVA水溶液;(1) Fully dissolve 15kg of PVA in deionized water at 90-98°C to obtain a PVA aqueous solution with a concentration of 8%;

(2)向步骤(1)得到的溶液中加入0.13kg氢氧化钠,调节溶液pH值在9~11,再加入0.80kg次氯酸钠和0.0027kg促进剂使PVA充分降解;(2) Add 0.13kg of sodium hydroxide to the solution obtained in step (1), adjust the pH value of the solution at 9-11, then add 0.80kg of sodium hypochlorite and 0.0027kg of accelerator to fully degrade PVA;

(3)将步骤(2)得到的溶液温度调节至30~40℃后加入0.027kg十二烷基硫酸钠;(3) After adjusting the temperature of the solution obtained in step (2) to 30-40°C, add 0.027kg of sodium lauryl sulfate;

(4)将步骤(3)得到的溶液温度调节至0~5℃后加入2.13kg浓度为30%的稀盐酸、8.0kg正丁醛和0.027kg抗氧剂1010,进行缩醛化反应,恒温反应1~2h;(4) After adjusting the temperature of the solution obtained in step (3) to 0-5°C, add 2.13kg of dilute hydrochloric acid with a concentration of 30%, 8.0kg of n-butyraldehyde and 0.027kg of antioxidant 1010 to carry out acetalization reaction and keep the temperature constant Reaction 1~2h;

(5)将步骤(4)得到的溶液温度逐渐上升到30~40℃,并恒温2~3h;(5) Gradually raise the temperature of the solution obtained in step (4) to 30-40°C, and keep the temperature constant for 2-3 hours;

(6)将步骤(5)得到的溶液进行离心脱水处理,加入碳酸氢钠溶液进行稳定2~3h,溶液pH值调节在9~10范围内,再用50~60℃的去离子水洗涤2次,最后常温下用去离子水充分洗涤后干燥得到粉末状低粘度PVB树脂。(6) Centrifuge and dehydrate the solution obtained in step (5), add sodium bicarbonate solution to stabilize it for 2-3 hours, adjust the pH value of the solution within the range of 9-10, and then wash it with deionized water at 50-60°C for 2 Finally, fully wash with deionized water at room temperature and dry to obtain powdery low-viscosity PVB resin.

实施例2Example 2

一种低粘度聚乙烯醇缩丁醛PVB树脂,是以聚乙烯醇PVA、正丁醛、降解剂、pH调节剂、抗氧剂、乳化剂和酸催化剂为原料通过缩醛反应制备得到的。A low-viscosity polyvinyl butyral PVB resin is prepared from polyvinyl alcohol PVA, n-butyraldehyde, degradation agent, pH regulator, antioxidant, emulsifier and acid catalyst through acetal reaction.

所述PVA水溶液的浓度为10%。The concentration of the PVA aqueous solution is 10%.

所述方法所用原料按重量百分比组成为:The raw materials used in the method consist of:

其余为聚乙烯醇。The rest is polyvinyl alcohol.

制备低粘度聚乙烯醇缩丁醛树脂的方法包括如下步骤:The method for preparing low-viscosity polyvinyl butyral resin may further comprise the steps:

(1)将15kg PVA在90~98℃下充分溶解在去离子水中,得到浓度为10%的PVA水溶液;(1) Fully dissolve 15kg of PVA in deionized water at 90-98°C to obtain a 10% PVA aqueous solution;

(2)向步骤(1)得到的溶液中加入0.18kg氢氧化钠,调节溶液pH值在9~11,再加入1.19kg次氯酸钠和0.0027kg促进剂使PVA充分降解;(2) Add 0.18kg sodium hydroxide to the solution obtained in step (1), adjust the pH value of the solution at 9-11, then add 1.19kg sodium hypochlorite and 0.0027kg accelerator to fully degrade PVA;

(3)将步骤(2)得到的溶液温度调节至30~40℃后加入0.0299kg十二烷基硫酸钠;(3) After adjusting the temperature of the solution obtained in step (2) to 30-40°C, add 0.0299kg of sodium dodecyl sulfate;

(4)将步骤(3)得到的溶液温度调节至0~5℃后加入2.99kg浓度为30%的稀盐酸、10.5kg正丁醛和0.0299kg抗氧剂1076,进行缩醛化反应,恒温反应1~2h;(4) After adjusting the temperature of the solution obtained in step (3) to 0-5°C, add 2.99kg of dilute hydrochloric acid with a concentration of 30%, 10.5kg of n-butyraldehyde and 0.0299kg of antioxidant 1076 to carry out acetalization reaction at constant temperature Reaction 1~2h;

(5)将步骤(4)得到的溶液温度逐渐上升到30~40℃,并恒温2~3h;(5) Gradually raise the temperature of the solution obtained in step (4) to 30-40°C, and keep the temperature constant for 2-3 hours;

(6)将步骤(5)得到的溶液进行离心脱水处理,加入已配好的碳酸氢钠溶液进行稳定2~3h,溶液pH值调节在9~10范围内,再用50~60℃的去离子水洗涤2次,最后常温下用去离子水充分洗涤后干燥得到粉末状低粘度PVB树脂。(6) Centrifuge and dehydrate the solution obtained in step (5), add the prepared sodium bicarbonate solution to stabilize it for 2-3 hours, adjust the pH value of the solution within the range of 9-10, and then use a 50-60°C dehydrator to Washed twice with deionized water, and finally fully washed with deionized water at room temperature and then dried to obtain a powdery low-viscosity PVB resin.

实施例3Example 3

一种低粘度聚乙烯醇缩丁醛PVB树脂,是以聚乙烯醇PVA、正丁醛、降解剂、pH调节剂、抗氧剂、乳化剂和酸催化剂为原料通过缩醛反应制备得到的。A low-viscosity polyvinyl butyral PVB resin is prepared from polyvinyl alcohol PVA, n-butyraldehyde, degradation agent, pH regulator, antioxidant, emulsifier and acid catalyst through acetal reaction.

所述PVA水溶液的浓度为10%。The concentration of the PVA aqueous solution is 10%.

所述方法所用原料按重量百分比组成为:The raw materials used in the method consist of:

其余为聚乙烯醇。The rest is polyvinyl alcohol.

制备低粘度聚乙烯醇缩丁醛树脂的方法包括如下步骤:The method for preparing low-viscosity polyvinyl butyral resin may further comprise the steps:

(1)将15kg PVA在90~98℃下充分溶解在去离子水中,得到浓度为10%的PVA水溶液;(1) Fully dissolve 15kg of PVA in deionized water at 90-98°C to obtain a 10% PVA aqueous solution;

(2)向步骤(1)得到的溶液中加入0.21kg氢氧化钾,调节溶液pH值在9~11范围,再加入1.39kg双氧水和0.0027kg促进剂使PVA充分降解;(2) Add 0.21 kg of potassium hydroxide to the solution obtained in step (1), adjust the pH value of the solution in the range of 9 to 11, then add 1.39 kg of hydrogen peroxide and 0.0027 kg of accelerator to fully degrade PVA;

(3)将步骤(2)得到的溶液温度调节至30~40℃后加入0.035kg十二烷基苯磺酸钠;(3) After adjusting the temperature of the solution obtained in step (2) to 30-40°C, add 0.035kg of sodium dodecylbenzenesulfonate;

(4)将步骤(3)得到的溶液温度调节至0~5℃后加入4.2kg浓度为30%的稀盐酸、13.9kg正丁醛和0.035kg抗氧剂1076,进行缩醛化反应,恒温反应1~2h;(4) After adjusting the temperature of the solution obtained in step (3) to 0-5°C, add 4.2kg of dilute hydrochloric acid with a concentration of 30%, 13.9kg of n-butyraldehyde and 0.035kg of antioxidant 1076 to carry out acetalization reaction and keep the temperature constant Reaction 1~2h;

(5)将步骤(4)得到的溶液温度逐渐上升到30~40℃,并恒温2~3h;(5) Gradually raise the temperature of the solution obtained in step (4) to 30-40°C, and keep the temperature constant for 2-3 hours;

(6)将步骤(5)得到的溶液进行离心脱水处理,加入已配好的氢氧化钠溶液进行稳定2~3h,溶液pH值调节在9~10范围内,再用50~60℃的去离子水洗涤2次,最后常温下用去离子水充分洗涤后干燥得到粉末状PVB树脂。(6) Centrifuge and dehydrate the solution obtained in step (5), add the prepared sodium hydroxide solution for stabilization for 2 to 3 hours, adjust the pH value of the solution within the range of 9 to 10, and then use 50 to 60 ° C to remove Washed twice with deionized water, and finally fully washed with deionized water at room temperature and then dried to obtain powdered PVB resin.

按上述方法制备得到的低粘度聚乙烯醇缩丁醛树脂各项性能如下表所示:The properties of the low-viscosity polyvinyl butyral resin prepared by the above-mentioned method are shown in the following table:

实施例4Example 4

一种低粘度聚乙烯醇缩丁醛树脂的制备方法,所述方法包括如下步骤:A kind of preparation method of low viscosity polyvinyl butyral resin, described method comprises the steps:

(1)将PVA在90~98℃下充分溶解在去离子水中,得到浓度为7wt%的PVA水溶液;(1) Fully dissolve PVA in deionized water at 90-98°C to obtain a PVA aqueous solution with a concentration of 7wt%;

(2)向步骤(1)得到的溶液温度中加入pH调节剂,调节溶液pH值在9~11,再加入降解剂双氧水和促进剂使PVA充分降解;(2) Add a pH regulator to the temperature of the solution obtained in step (1) to adjust the pH value of the solution to 9-11, and then add degradation agent hydrogen peroxide and accelerator to fully degrade PVA;

(3)将步骤(2)得到的溶液温度调节至30~40℃后加入乳化剂十二烷基磺酸钠;(3) After adjusting the temperature of the solution obtained in step (2) to 30-40°C, add the emulsifier sodium dodecylsulfonate;

(4)将步骤(3)得到的溶液温度调节至0~5℃后加入质量分数为30%的酸催化剂稀盐酸、正丁醛和抗氧剂168,进行缩醛化反应,恒温反应1~2h;(4) Adjust the temperature of the solution obtained in step (3) to 0-5°C, then add dilute hydrochloric acid, n-butyraldehyde, and antioxidant 168 as an acid catalyst with a mass fraction of 30%, and carry out acetalization reaction. 2h;

(5)将步骤(4)得到的溶液逐渐升温到30~40℃,并恒温2~3h;(5) Gradually raise the temperature of the solution obtained in step (4) to 30-40°C, and keep the temperature constant for 2-3 hours;

(6)将步骤(5)得到的溶液进行离心脱水处理,加入碱溶液氢氧化钾溶液进行稳定2~3h,pH值控制在9~10范围内,再用50~60℃的去离子水洗涤2次,最后常温下用去离子水充分洗涤后干燥得到粉末状低粘度聚乙烯醇缩丁醛树脂。(6) Centrifuge and dehydrate the solution obtained in step (5), add alkaline solution potassium hydroxide solution to stabilize for 2-3 hours, control the pH value within the range of 9-10, and then wash with deionized water at 50-60 °C 2 times, and finally fully washed with deionized water at room temperature and then dried to obtain a powdery low-viscosity polyvinyl butyral resin.

所述方法所用原料按重量百分比组成为:The raw materials used in the method consist of:

余量为聚乙烯醇。The balance is polyvinyl alcohol.

实施例5Example 5

一种低粘度聚乙烯醇缩丁醛树脂的制备方法,所述方法包括如下步骤:A kind of preparation method of low viscosity polyvinyl butyral resin, described method comprises the steps:

(1)将PVA在90~98℃下充分溶解在去离子水中,得到浓度为12wt%的PVA水溶液;(1) Fully dissolve PVA in deionized water at 90-98°C to obtain a PVA aqueous solution with a concentration of 12wt%;

(2)向步骤(1)得到的溶液温度中加入pH调节剂,调节溶液pH值在9~11,再加入降解剂次氯酸钠和促进剂使PVA充分降解;(2) Add a pH regulator to the temperature of the solution obtained in step (1) to adjust the pH value of the solution to 9-11, then add the degradation agent sodium hypochlorite and accelerator to fully degrade PVA;

(3)将步骤(2)得到的溶液温度调节至30~40℃后加入乳化剂十二烷基磺酸钠;(3) After adjusting the temperature of the solution obtained in step (2) to 30-40°C, add the emulsifier sodium dodecylsulfonate;

(4)将步骤(3)得到的溶液温度调节至0~5℃后加入质量分数为30%的酸催化剂稀盐酸、正丁醛和抗氧剂DLTDP,进行缩醛化反应,恒温反应1~2h;(4) Adjust the temperature of the solution obtained in step (3) to 0-5°C, then add acid catalyst dilute hydrochloric acid with a mass fraction of 30%, n-butyraldehyde and antioxidant DLTDP to carry out acetalization reaction, constant temperature reaction 1~ 2h;

(5)将步骤(4)得到的溶液逐渐升温到30~40℃,并恒温2~3h;(5) Gradually raise the temperature of the solution obtained in step (4) to 30-40°C, and keep the temperature constant for 2-3 hours;

(6)将步骤(5)得到的溶液进行离心脱水处理,加入碱溶液氨水进行稳定2~3h,pH值控制在9~10范围内,再用50~60℃的去离子水洗涤2次,最后常温下用去离子水充分洗涤后干燥得到粉末状低粘度聚乙烯醇缩丁醛树脂。(6) Centrifuge and dehydrate the solution obtained in step (5), add alkaline solution and ammonia water to stabilize for 2 to 3 hours, control the pH value within the range of 9 to 10, and then wash it twice with deionized water at 50 to 60°C. Finally, it is fully washed with deionized water at normal temperature and then dried to obtain a powdery low-viscosity polyvinyl butyral resin.

所述方法所用原料按重量百分比组成为:The raw materials used in the method consist of:

余量为聚乙烯醇。The balance is polyvinyl alcohol.

按上述方法制备得到的低粘度聚乙烯醇缩丁醛树脂各项性能如下表所示:The properties of the low-viscosity polyvinyl butyral resin prepared by the above-mentioned method are shown in the following table:

如图1所示为PVA与PVB的红外光谱,通过该红外光谱图,可以证明本发明反应生成产物确为PVB。As shown in Figure 1 is the infrared spectrum of PVA and PVB, by this infrared spectrum figure, can prove that the reaction generation product of the present invention is really PVB.

从结构上分析,PVA和PVB两者的主要区别是:PVB树脂中的羟基的含量明显变少,同时树脂中新出现了大量的缩丁醛官能团,新增了C-O-C键,这在两者的红外谱图上有表现。由图1可以清渐的看出其不间之处是在1054cm-1,1150cm-1附近PVB有着较强的吸收蜂即C-O-C的吸收峰,表明所得树脂中已出现了C-O-C,已成功的进行缩醛化反应。而PVA树脂在相应的位置则吸收峰不明显。两者红外谱图的共同点有在3450cm-1附近两者都出现了很强的-OH吸收峰,在2956cm-1附近都有C-H的伸缩振动峰,羰基C=O的吸收峰出现在1736cm-1附近,表明PVB树脂中除了生成一定的缩醛基之外还含有一定的醇羟基和醋酸乙烯基团。From the structural analysis, the main difference between PVA and PVB is: the content of hydroxyl groups in PVB resin is obviously less, and at the same time, a large number of butyral functional groups have appeared in the resin, and COC bonds have been added. It is shown in the infrared spectrum. It can be clearly seen from Figure 1 that the difference is that PVB has a strong absorption bee, that is, the absorption peak of COC near 1054cm -1 and 1150cm -1 , indicating that COC has appeared in the obtained resin and has been successfully carried out. Acetalization reaction. However, the absorption peak of PVA resin is not obvious in the corresponding position. The common points of the two infrared spectra are that both of them have a strong -OH absorption peak around 3450cm -1 , both have CH stretching vibration peaks around 2956cm -1 , and the carbonyl C=O absorption peak appears at 1736cm Near -1 , it shows that in addition to forming certain acetal groups, PVB resin also contains certain alcoholic hydroxyl groups and vinyl acetate groups.

应该注意到并理解,在不脱离后附的权利要求所要求的本发明的精神和范围的情况下,能够对上述详细描述的本发明做出各种修改和改进。因此,要求保护的技术方案的范围不受所给出的任何特定示范教导的限制。It should be noted and understood that various modifications and improvements can be made to the invention described in detail above without departing from the spirit and scope of the invention as claimed in the appended claims. Accordingly, the scope of the claimed technical solution is not limited by any particular exemplary teaching given.

申请人声明,本发明通过上述实施例来说明本发明的详细方法,但本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed methods of the present invention through the above-mentioned examples, but the present invention is not limited to the above-mentioned detailed methods, that is, it does not mean that the present invention can only be implemented depending on the above-mentioned detailed methods. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.

Claims (29)

1.一种低粘度聚乙烯醇缩丁醛树脂的制备方法,其特征在于,所述方法采用二步沉淀法,调节聚乙烯醇水溶液的pH值为9~11,加入降解剂和促进剂,然后调节聚乙烯醇水溶液的温度为0~5℃,加入酸催化剂和正丁醛,进行缩醛化反应,得到低粘度聚乙烯醇缩丁醛树脂;所述聚乙烯醇缩丁醛树脂的丁醛基达到80%以上。 1. a kind of preparation method of low-viscosity polyvinyl butyral resin is characterized in that, described method adopts two-step precipitation method, the pH value of regulating polyvinyl alcohol aqueous solution is 9~11, adds degradation agent and promotor, Then adjust the temperature of polyvinyl alcohol aqueous solution to be 0~5 ℃, add acid catalyst and n-butyraldehyde, carry out acetalization reaction, obtain low-viscosity polyvinyl butyral resin; the butyral group of described polyvinyl butyral resin reaches More than 80%. 2.如权利要求1所述的方法,其特征在于,所述方法包括如下步骤: 2. The method according to claim 1, characterized in that the method comprises the steps of: (1)将聚乙烯醇溶解于水中,得到聚乙烯醇水溶液; (1) Polyvinyl alcohol is dissolved in water to obtain an aqueous solution of polyvinyl alcohol; (2)调节聚乙烯醇水溶液的pH值为9~11,并加入降解剂和促进剂; (2) adjust the pH value of polyvinyl alcohol aqueous solution to be 9~11, and add degradation agent and accelerator; (3)向步骤(2)得到的聚乙烯醇水溶液中加入乳化剂; (3) adding emulsifier in the polyvinyl alcohol aqueous solution that step (2) obtains; (4)调节步骤(3)得到的聚乙烯醇水溶液的温度为0~5℃,并加入酸催化剂、正丁醛和抗氧剂,进行缩醛化反应; (4) adjusting the temperature of the polyvinyl alcohol aqueous solution obtained in step (3) to be 0 to 5° C., and adding an acid catalyst, n-butyraldehyde and an antioxidant to carry out an acetalization reaction; (5)逐步升温至反应温度,反应; (5) gradually warming up to reaction temperature, reaction; (6)将反应产物脱水,碱溶液稳定处理,水洗,干燥,得到白色粉末状低粘度聚乙烯醇缩丁醛树脂。 (6) Dehydrating the reaction product, stabilizing it with an alkali solution, washing it with water, and drying it to obtain a white powdery low-viscosity polyvinyl butyral resin. 3.如权利要求2所述的方法,其特征在于,将聚乙烯醇在不超过98℃下溶解于水中。 3. The method according to claim 2, characterized in that polyvinyl alcohol is dissolved in water at a temperature not exceeding 98°C. 4.如权利要求3所述的方法,其特征在于,将聚乙烯醇在90~98℃下溶解于水中。 4. The method according to claim 3, characterized in that polyvinyl alcohol is dissolved in water at 90-98°C. 5.如权利要求2所述的方法,其特征在于,步骤(1)所述聚乙烯醇水溶液的浓度为7~12wt%。 5. The method according to claim 2, characterized in that the concentration of the polyvinyl alcohol aqueous solution in step (1) is 7-12 wt%. 6.如权利要求5所述的方法,其特征在于,步骤(1)所述聚乙烯醇水溶液的浓度为8~11wt%。 6. The method according to claim 5, characterized in that the concentration of the polyvinyl alcohol aqueous solution in step (1) is 8-11 wt%. 7.如权利要求2所述的方法,其特征在于,通过向步骤(1)得到的聚乙 烯醇水溶液中加入pH调节剂以调节pH值。 7. The method according to claim 2, characterized in that, by adding a pH regulator to the aqueous polyvinyl alcohol solution obtained in step (1) to adjust the pH value. 8.如权利要求2所述的方法,其特征在于,将步骤(2)得到的聚乙烯醇水溶液温度调节至30~40℃后加入乳化剂。 8. The method according to claim 2, characterized in that the emulsifier is added after the temperature of the polyvinyl alcohol aqueous solution obtained in step (2) is adjusted to 30-40°C. 9.如权利要求8所述的方法,其特征在于,将步骤(2)得到的聚乙烯醇水溶液温度调节至32~38℃后加入乳化剂。 9. The method according to claim 8, characterized in that the emulsifier is added after adjusting the temperature of the polyvinyl alcohol aqueous solution obtained in step (2) to 32-38°C. 10.如权利要求2所述的方法,其特征在于,步骤(4)所述缩醛化反应的时间为1~2小时。 10. The method according to claim 2, characterized in that the time for the acetalization reaction in step (4) is 1 to 2 hours. 11.如权利要求10所述的方法,其特征在于,骤(4)所述缩醛化反应的时间为1.05~1.95小时。 11. The method according to claim 10, characterized in that the time for the acetalization reaction in step (4) is 1.05 to 1.95 hours. 12.如权利要求11所述的方法,其特征在于,骤(4)所述缩醛化反应的时间为1.15~1.85小时。 12. The method according to claim 11, characterized in that the time for the acetalization reaction in step (4) is 1.15 to 1.85 hours. 13.如权利要求2所述的方法,其特征在于,步骤(5)所述反应温度为30~40℃。 13. The method according to claim 2, characterized in that the reaction temperature in step (5) is 30-40°C. 14.如权利要求13所述的方法,其特征在于,步骤(5)所述反应温度为31.5~38.5℃。 14. The method according to claim 13, characterized in that the reaction temperature in step (5) is 31.5-38.5°C. 15.如权利要求14所述的方法,其特征在于,步骤(5)所述反应温度为32.5~37.5℃。 15. The method according to claim 14, characterized in that the reaction temperature in step (5) is 32.5-37.5°C. 16.如权利要求2所述的方法,其特征在于,步骤(5)所述反应的时间为2~3小时。 16. The method according to claim 2, characterized in that the reaction time in step (5) is 2-3 hours. 17.如权利要求16所述的方法,其特征在于,步骤(5)所述反应的时间为2.15~2.85小时。 17. The method according to claim 16, characterized in that the reaction time in step (5) is 2.15-2.85 hours. 18.如权利要求17所述的方法,其特征在于,步骤(5)所述反应的时间为2.25~2.75小时。 18. The method according to claim 17, characterized in that the reaction time in step (5) is 2.25-2.75 hours. 19.如权利要求2所述的方法,其特征在于,步骤(6)将反应产物离心脱水后,加入碱溶液进行稳定处理2~3h,pH值控制在9~10内,再用50~60℃的去离子水洗涤2次,最后常温下用去离子水洗涤后干燥得到粉末状低粘度聚乙烯醇缩丁醛树脂。 19. The method according to claim 2, characterized in that, in step (6), after the reaction product is centrifuged and dehydrated, an alkaline solution is added for stabilization treatment for 2 to 3 hours, the pH value is controlled within 9 to 10, and then 50 to 60 The deionized water at ℃ was washed twice, and finally washed with deionized water at room temperature and dried to obtain a powdery low-viscosity polyvinyl butyral resin. 20.如权利要求2所述的方法,其特征在于,所述酸催化剂选自稀盐酸、稀硫酸或稀磷酸中的任意一种或者至少两种的混合物。 20. The method according to claim 2, wherein the acid catalyst is selected from any one of dilute hydrochloric acid, dilute sulfuric acid or dilute phosphoric acid or a mixture of at least two. 21.如权利要求2所述的方法,其特征在于,所述乳化剂选自十二烷基硫酸钠、十二烷基磺酸钠或十二烷基苯磺酸钠中的任意一种或者至少两种的混合物。 21. The method according to claim 2, wherein the emulsifier is selected from any one of sodium lauryl sulfate, sodium dodecylsulfonate or sodium dodecylbenzenesulfonate or A mixture of at least two. 22.如权利要求2所述的方法,其特征在于,所述抗氧剂选自抗氧剂1010、抗氧剂168、抗氧剂DLTDP、抗氧剂1076或抗氧剂1024中的任意一种或者至少两种的混合物。 22. The method according to claim 2, wherein the antioxidant is selected from any one of antioxidant 1010, antioxidant 168, antioxidant DLTDP, antioxidant 1076 or antioxidant 1024 one or a mixture of at least two. 23.如权利要求2所述的方法,其特征在于,所述降解剂为次氯酸钠或/和双氧水。 23. The method according to claim 2, wherein the degradation agent is sodium hypochlorite or/and hydrogen peroxide. 24.如权利要求2所述的方法,其特征在于,所述碱溶液为氢氧化钾溶液、氢氧化钠溶液、碳酸氢钠溶液或氨水中的任意一种或者至少两种的混合物。 24. The method according to claim 2, wherein the alkaline solution is any one of potassium hydroxide solution, sodium hydroxide solution, sodium bicarbonate solution or ammonia water or a mixture of at least two. 25.如权利要求7所述的方法,其特征在于,所述pH调节剂为氢氧化钠或/和氢氧化钾。 25. The method according to claim 7, wherein the pH regulator is sodium hydroxide or/and potassium hydroxide. 26.如权利要求1所述的方法,其特征在于,所述方法包括如下步骤: 26. The method of claim 1, further comprising the steps of: (1’)将PVA在90~98℃下充分溶解在去离子水中,得到浓度为7~12wt%的PVA水溶液; (1') fully dissolving PVA in deionized water at 90-98° C. to obtain a PVA aqueous solution with a concentration of 7-12 wt %; (2’)向步骤(1’)得到的溶液中加入pH调节剂,调节溶液pH值在9~11,再加入降解剂和促进剂使PVA充分降解; (2') add pH adjusting agent in the solution that step (1') obtains, regulate solution pH value at 9~11, then add degradation agent and promotor and make PVA fully degrade; (3’)将步骤(2’)得到的溶液温度调节至30~40℃后加入乳化剂; (3') adding emulsifier after adjusting the temperature of the solution obtained in step (2') to 30-40°C; (4’)将步骤(3’)得到的溶液温度调节至0~5℃后加入酸催化剂、正丁醛和抗氧剂,进行缩醛化反应,恒温反应1~2h; (4') Adjust the temperature of the solution obtained in step (3') to 0-5°C, then add acid catalyst, n-butyraldehyde and antioxidant, carry out acetalization reaction, and react at constant temperature for 1-2 hours; (5’)将步骤(4’)得到的溶液逐渐升温到30~40℃,并恒温2~3h; (5') The solution obtained in step (4') is gradually warmed up to 30~40°C, and kept at a constant temperature for 2~3h; (6’)将步骤(5’)得到的溶液进行离心脱水处理,加入碱溶液进行稳定2~3h,pH值控制在9~10范围内,再用50~60℃的去离子水洗涤2次,最后常温下用去离子水充分洗涤后干燥得到白色粉末状低粘度聚乙烯醇缩丁醛树脂。 (6') Centrifuge and dehydrate the solution obtained in step (5'), add an alkali solution to stabilize it for 2-3 hours, control the pH value within the range of 9-10, and then wash it twice with deionized water at 50-60°C , and finally fully washed with deionized water at room temperature and then dried to obtain a white powdery low-viscosity polyvinyl butyral resin. 27.如权利要求1所述的方法,其特征在于,所述方法所用原料按重量百分比组成为: 27. The method of claim 1, wherein the raw materials used in the method are composed of: 28.一种低粘度聚乙烯醇缩丁醛树脂,其特征在于,所述低粘度聚乙烯醇缩丁醛树脂由权利要求1-27之一所述方法制备得到。 28. A low-viscosity polyvinyl butyral resin, characterized in that the low-viscosity polyvinyl butyral resin is prepared by the method according to any one of claims 1-27. 29.一种如权利要求28所述的低粘度聚乙烯醇缩丁醛树脂的用途,其特征在于,所述低粘度聚乙烯醇缩丁醛树脂用于油墨、涂料及粘合剂中。 29. A use of the low-viscosity polyvinyl butyral resin as claimed in claim 28, characterized in that the low-viscosity polyvinyl butyral resin is used in inks, coatings and adhesives.
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