一种制备羟乙基纤维素的方法Method for preparing hydroxyethyl cellulose
本申请要求于2019年05月30日提交中国专利局、申请号为201910465188.X、发明名称为“一种制备羟乙基纤维素的方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on May 30, 2019, the application number is 201910465188.X, and the invention title is "a method for preparing hydroxyethyl cellulose", the entire content of which is incorporated by reference Incorporated in this application.
技术领域Technical field
本发明属于纤维素技术领域,特别涉及一种制备羟乙基纤维素的方法。The invention belongs to the technical field of cellulose, and particularly relates to a method for preparing hydroxyethyl cellulose.
背景技术Background technique
羟乙基纤维素(HEC)是一种白色或淡黄色,无味、无毒的纤维状或粉末状固体,其属非离子型可溶纤维素醚类。由于HEC具有良好的增稠、悬浮、分散、乳化、粘合、成膜、保护水分和提供保护胶体等特性,已被广泛应用在石油开采、涂料、建筑、医药食品、纺织、造纸以及高分子聚合反应等领域。Hydroxyethyl cellulose (HEC) is a white or light yellow, odorless, non-toxic fibrous or powdered solid, which belongs to non-ionic soluble cellulose ethers. Because HEC has good thickening, suspending, dispersing, emulsifying, bonding, filming, protecting moisture and providing protective colloids, it has been widely used in petroleum exploration, coatings, construction, medicine and food, textiles, papermaking and polymers Polymerization and other fields.
灰分,即反应过程生成的无机盐残留量是衡量羟乙基纤维素品质的一个重要参数,为了去除反应生成的无机盐,需要使用洗涤液对产品进行反复洗涤。《医药化工》2006年第8期《羟乙基纤维素的合成及应用》提及使用氢氧化钠对棉纤维碱化、醚化结束后使用酸中和体系中的碱,产生的盐使用乙醇洗涤3~4次除去,单次乙醇用量为棉纤维质量的10倍。随着技术革新,后来羟乙基纤维素生产多使用醇(或酮等)/水混合溶剂进行产品洗涤提纯,其中水质量分数10%~30%,需3~4次洗涤操作。再如,申请号为201810007892.6的专利申请中公开的连续化洗涤工艺生产低灰分羟乙基纤维素的方法,使用的洗涤液为水质量分数10%~18%的C1~C3醇类,洗涤液的用量为调节体系固含量至5%~10%。以上洗涤方法存在洗涤液有机溶剂用量大,洗涤成本高,回收周期长,生产效率低的问题,而且洗涤液易燃,安全隐患较大,使用醇类不能规避急性中毒和慢性中毒的职业卫生风险。Ash content, that is, the residual amount of inorganic salts generated during the reaction process is an important parameter to measure the quality of hydroxyethyl cellulose. In order to remove the inorganic salts generated by the reaction, the product needs to be washed repeatedly with washing liquid. "Pharmaceutical and Chemical Industry" 2006 Issue 8 "Synthesis and Application of Hydroxyethyl Cellulose" mentions the use of sodium hydroxide to alkalize cotton fiber, and after etherification, acid is used to neutralize the alkali in the system, and the salt produced is ethanol. Washing 3 to 4 times to remove, the single use of ethanol is 10 times the quality of cotton fiber. With technological innovation, later production of hydroxyethyl cellulose mostly uses alcohol (or ketone, etc.)/water mixed solvents for product washing and purification, where the mass fraction of water is 10%-30%, requiring 3 to 4 washing operations. For another example, the continuous washing process disclosed in the patent application No. 201810007892.6 to produce low ash hydroxyethyl cellulose, the washing liquid used is C1~C3 alcohols with a water mass fraction of 10%-18%. The washing liquid The dosage is to adjust the solid content of the system to 5%-10%. The above washing methods have the problems of large amount of organic solvents in the washing liquid, high washing cost, long recovery period, low production efficiency, and the washing liquid is flammable, and the safety hazard is large. The use of alcohol cannot avoid the occupational health risks of acute and chronic poisoning. .
发明内容Summary of the invention
本发明提供了一种清洁生产、生产效率高、成本低、安全性高的制备羟乙基纤维素的方法,解决了现有技术中存在的问题。The invention provides a method for preparing hydroxyethyl cellulose with clean production, high production efficiency, low cost and high safety, and solves the problems existing in the prior art.
本发明为解决上述技术问题所采用的技术方案是:The technical solutions adopted by the present invention to solve the above technical problems are:
一种制备羟乙基纤维素的方法,所述方法包括将纤维素原料经碱化、醚化、调节pH、洗涤除盐、固液分离工序制得羟乙基纤维素的工艺,A method for preparing hydroxyethyl cellulose, the method includes the process of preparing hydroxyethyl cellulose by alkalizing, etherifying, adjusting pH, washing and desalting, and solid-liquid separation of cellulose raw materials,
在洗涤除盐之前还包括加入沉淀剂的步骤,所述沉淀剂为在水中与羟乙基纤维素不互溶的盐;Before washing and removing salt, it also includes the step of adding a precipitating agent, which is a salt that is immiscible with hydroxyethyl cellulose in water;
和/或and / or
在调节pH后至洗涤除盐之间还包括加入交联剂的步骤,所述交联剂能够与羟乙基纤维素发生交联反应。After adjusting the pH and washing and removing salt, a step of adding a cross-linking agent is also included, and the cross-linking agent can undergo a cross-linking reaction with the hydroxyethyl cellulose.
沉淀剂、交联剂可一次或分次加入到反应中。其中,作为沉淀剂的盐类会导致水和羟乙基纤维素间氢键减弱,使羟乙基纤维素去水合作用,分子链卷曲缠绕形成网状团聚结构在水中形成沉淀,抑制羟乙基纤维素在后续水洗提纯过程中发生水溶,而沉淀剂则溶解于洗涤水中,然后沉淀状态的羟乙基纤维素与溶解到水中的盐通过离心分离;交联剂则使羟乙基纤维素分子相互键合交联成一定时间内不溶于水的网状聚合物,延缓羟乙基纤维素的水溶时间,实现纯水洗涤。Precipitating agent and crosslinking agent can be added to the reaction at one time or in batches. Among them, the salt as a precipitant will weaken the hydrogen bond between water and hydroxyethyl cellulose, dehydrate the hydroxyethyl cellulose, and the molecular chain curls and twists to form a network agglomerated structure to form precipitation in water, inhibiting hydroxyethyl The base cellulose is water-soluble in the subsequent water washing and purification process, and the precipitating agent is dissolved in the washing water, and then the precipitated hydroxyethyl cellulose and the salt dissolved in the water are separated by centrifugation; the cross-linking agent makes the hydroxyethyl cellulose The molecules are bonded and cross-linked to form a water-insoluble network polymer within a certain period of time, delaying the water-soluble time of hydroxyethyl cellulose and realizing pure water washing.
进一步的,作为沉淀剂的所述水溶性盐类的阳离子是钠、铁、铵、镁、铝、锌中的一种或几种,阴离子是氯离子、磷酸根、硫酸根、亚硫酸根、硝酸根、碳酸根、硼酸根中的一种或几种;优选的,所述在水中与羟乙基纤维素不互溶的盐选自磷酸氢二钠、亚硫酸钠、硫酸镁、硫酸铝、硝酸钠、硫酸钠、碳酸钠、磷酸氢二铵中的任意一种或几种。Further, the cation of the water-soluble salt as a precipitating agent is one or more of sodium, iron, ammonium, magnesium, aluminum, and zinc, and the anion is chloride, phosphate, sulfate, sulfite, One or more of nitrate, carbonate and borate; preferably, the salt that is immiscible with hydroxyethyl cellulose in water is selected from disodium hydrogen phosphate, sodium sulfite, magnesium sulfate, aluminum sulfate, and sodium nitrate Any one or more of sodium sulfate, sodium carbonate, and diammonium hydrogen phosphate.
进一步的,所述沉淀剂总用量为纤维素原料质量的0.8~1.2倍。Further, the total amount of the precipitating agent is 0.8 to 1.2 times the mass of the cellulose raw material.
进一步的,所述交联剂为二醛类水溶液,优选质量分数为30%~42%的乙二醛水溶液,优选用水稀释至浓度为5%~42%。Further, the crosslinking agent is a dialdehyde aqueous solution, preferably a glyoxal aqueous solution with a mass fraction of 30% to 42%, preferably diluted with water to a concentration of 5% to 42%.
进一步的,交联反应的温度为30~35℃,交联时间为3~4h,交联剂总用 量为纤维素原料质量的0.15~0.3倍,所述交联剂时间、交联剂用量能使羟乙基纤维素分子之间发生深度交联,一定时间内阻止羟乙基纤维素溶解于水中。Further, the temperature of the cross-linking reaction is 30-35°C, the cross-linking time is 3 to 4 hours, the total amount of cross-linking agent is 0.15-0.3 times the mass of the cellulose raw material, and the time and amount of the cross-linking agent can be Make the hydroxyethyl cellulose molecules deeply cross-linked and prevent the hydroxyethyl cellulose from dissolving in water for a certain period of time.
进一步的,所述洗涤方法为水洗。Further, the washing method is water washing.
进一步的,洗涤用软水温度为12~20℃,pH为6~7,软水用量为纤维素原料质量的15~20倍,洗涤时间为5~20min,保证水洗效率的同时又不会导致羟乙基纤维素水洗时溶解而无法固液分离。软水为不含或含较少可溶性钙、镁化合物的水。Furthermore, the temperature of the soft water for washing is 12-20℃, the pH is 6-7, the amount of soft water is 15-20 times the quality of the cellulose raw material, and the washing time is 5-20min, which ensures the washing efficiency without causing hydroxyethyl. The base cellulose is dissolved in water washing and cannot be separated into solid and liquid. Soft water is water that does not contain or contains less soluble calcium and magnesium compounds.
进一步的,纤维素在溶剂中发生碱化、醚化反应,但是在调节pH前或调节pH后需要脱除溶剂,溶剂脱除时可选择离心或压滤等固液分离方式;所述溶剂选自叔丁醇、异丙醇、丙酮、乙二醇二甲醚中的一种或多种。实际操作时,物料脱除溶剂后需要再干燥,保证溶剂充分脱除。Further, the cellulose undergoes alkalization and etherification reactions in the solvent, but the solvent needs to be removed before or after the pH is adjusted. The solid-liquid separation method such as centrifugation or pressure filtration can be selected when the solvent is removed; the solvent is selected From one or more of tert-butanol, isopropanol, acetone, and ethylene glycol dimethyl ether. In actual operation, the material needs to be dried after removing the solvent to ensure that the solvent is fully removed.
进一步的,在调节pH工序中,是为了中和多余的碱,调节反应混合物的pH为中性或弱酸性。Furthermore, in the pH adjustment step, the purpose is to neutralize excess alkali and adjust the pH of the reaction mixture to be neutral or weakly acidic.
进一步的,沉淀剂在脱除溶剂前加入,溶剂的脱除方式为离心分离。沉淀剂是水溶性盐类,破坏羟乙基纤维素的水合作用,抑制羟乙基纤维素的吸水溶胀和溶解。沉淀剂优选在脱除溶剂前加入,是因为离心脱除溶剂时,大量的电解质使液相中水含量上升,而固相中水含量下降,低水含量和沉淀剂的抑制溶解作用使羟乙基纤维素粗品不容易出现物料结块和部分溶解现象,有利于后续干燥工序顺利进行。Further, the precipitation agent is added before the solvent is removed, and the solvent removal method is centrifugal separation. The precipitation agent is a water-soluble salt, which destroys the hydration function of hydroxyethyl cellulose and inhibits the swelling and dissolution of hydroxyethyl cellulose. The precipitant is preferably added before the solvent is removed, because when the solvent is removed by centrifugation, a large amount of electrolyte increases the water content in the liquid phase, while the water content in the solid phase decreases. The low water content and the inhibitory effect of the precipitant make the ethyl acetate Crude cellulose-based products are not prone to material agglomeration and partial dissolution, which is beneficial to the subsequent drying process.
因为交联反应在酸性条件下发生,交联剂应在调节pH后加入。因为交联剂会使醇类溶剂分子与羟乙基纤维素分子形成半缩醛结构,在之后的水洗工序中半缩醛结构解交联,醇类小分子从羟乙基纤维素分子上脱离并进入废水;更严重的是洗涤时未脱除的醇类小分子会被带入羟乙基纤维素成品中,影响产品有效含量。此外,如果羟乙基纤维素分子发生交联反应后再脱除溶剂并干燥,则会因为干燥时温度较高使交联后的羟乙基纤维素变色发黄,影响产品品质。因此,当反应选择醇类溶剂时,交联剂优选在脱除醇类溶剂后加入,更为优选 的是在脱除醇类溶剂并干燥降温后加入,避免醇类分子对羟乙基纤维素产品的影响。Because the crosslinking reaction occurs under acidic conditions, the crosslinking agent should be added after adjusting the pH. Because the crosslinking agent will form a hemiacetal structure between the alcohol solvent molecules and the hydroxyethyl cellulose molecules, the hemiacetal structure will be de-crosslinked in the subsequent washing process, and the small alcohol molecules will be separated from the hydroxyethyl cellulose molecules. And enter the wastewater; what is more serious is that the small alcohol molecules that are not removed during washing will be carried into the hydroxyethyl cellulose product, which affects the effective content of the product. In addition, if the hydroxyethyl cellulose molecule undergoes a cross-linking reaction and then the solvent is removed and dried, the cross-linked hydroxyethyl cellulose will change color and yellow due to the high temperature during drying, which will affect the product quality. Therefore, when an alcohol solvent is selected for the reaction, the crosslinking agent is preferably added after the alcohol solvent is removed, and more preferably after the alcohol solvent is removed and the temperature is dried and cooled to prevent the alcohol molecules from affecting the hydroxyethyl cellulose. The impact of the product.
本发明具有以下优点:The invention has the following advantages:
部分纤维素醚产品,例如羟丙基甲基纤维素,具有高温凝胶性能,可以使用热水洗涤产品。而羟乙基纤维素没有高温凝胶性能,传统工艺中不能使用纯水洗涤产品,只能使用醇(或酮类)/水混合溶剂洗涤,有机溶剂用量大,需要进行溶剂回收,生产成本高且在安全方面存在易燃易爆危险性。本发明针对羟乙基纤维素的性质制定生产工艺,通过在反应过程中加入沉淀剂和/或交联剂,并针对性调节水洗参数的方法,使羟乙基纤维素在水中抑制溶解和/或延时溶解,实现水洗除盐,保证了产品的品质,相较于传统生产工艺洗涤液不使用有机溶剂,无洗涤溶剂回收工序,生产成本明显降低,减少了有机溶剂使用带来的安全隐患和职业卫生风险,而且洗涤效率高,一次洗涤即可达到洗涤目的,节约洗涤时间,提高生产效率。Some cellulose ether products, such as hydroxypropyl methyl cellulose, have high temperature gel properties and can be washed with hot water. However, hydroxyethyl cellulose does not have high-temperature gel properties. In the traditional process, pure water cannot be used to wash products. Only alcohol (or ketone)/water mixed solvents can be used for washing. The amount of organic solvents is large, solvent recovery is required, and the production cost is high. And in terms of safety, there is a risk of flammability and explosion. The present invention formulates a production process based on the properties of hydroxyethyl cellulose. By adding a precipitating agent and/or a cross-linking agent during the reaction process, and specifically adjusting the washing parameters, the hydroxyethyl cellulose inhibits dissolution and/or in water. Or delay the dissolution to achieve water washing and desalination, ensuring the quality of the product. Compared with the traditional production process, the washing liquid does not use organic solvents and there is no washing solvent recovery process, the production cost is significantly reduced, and the safety hazards caused by the use of organic solvents are reduced. And occupational hygiene risks, and the washing efficiency is high, one washing can achieve the purpose of washing, saving washing time and improving production efficiency.
具体实施方式Detailed ways
为了更清楚的阐释本申请的整体构思,下面以实施例的方式进行详细说明。在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员来说显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。In order to explain the overall concept of the application more clearly, a detailed description will be given below by way of examples. In the following description, a lot of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features known in the art are not described.
实施例1:Example 1:
本实施例提供的制备羟乙基纤维素的方法,包括以下步骤:The method for preparing hydroxyethyl cellulose provided in this embodiment includes the following steps:
A、向反应釜内加入亚硫酸钠500kg和片碱160kg,与溶剂混合均匀后,加入棉纤维700kg,在18℃进行碱化反应1h;加入环氧乙烷800kg,在65℃进行醚化反应2.5h,得羟乙基纤维素粗品。然后向反应釜内加入亚硫酸钠300kg,混合均匀后,加入盐酸中和多余的碱,得到的浆料I中含氯化钠230kg(理论计算值);A. Add 500kg of sodium sulfite and 160kg of flake caustic soda into the reaction kettle, mix well with the solvent, add 700kg of cotton fiber, and carry out alkalization reaction at 18℃ for 1h; add 800kg of ethylene oxide and carry out etherification reaction at 65℃ for 2.5h , Get crude hydroxyethyl cellulose. Then add 300kg of sodium sulfite into the reactor, and after mixing uniformly, add hydrochloric acid to neutralize the excess alkali, and the obtained slurry I contains 230kg of sodium chloride (theoretical calculation value);
B、浆料I进入离心机,固液分离,得粉料Ⅰ与溶剂;B. Slurry I enters the centrifuge, solid-liquid separation, powder I and solvent are obtained;
C、粉料Ⅰ进入干燥机,回收溶剂至无馏分蒸出,得粉料Ⅱ;C. The powder I enters the dryer, and the solvent is recovered until no distillate is steamed out to obtain powder II;
D、粉料Ⅱ进入洗涤釜,加入温度18℃,pH值6.7的软水14T,搅拌20min,得浆料Ⅱ;D. The powder II enters the washing kettle, add 14T soft water with a temperature of 18°C and a pH value of 6.7, and stir for 20 minutes to obtain slurry II;
E、浆料Ⅱ进入离心机,固液分离,得粉料Ⅲ与废水;E. Slurry Ⅱ enters the centrifuge, solid-liquid separation, powder Ⅲ and waste water are obtained;
F、粉料Ⅲ进入干燥机干燥,得成品羟乙基纤维素。F. The powder Ⅲ enters the dryer for drying to obtain the finished product hydroxyethyl cellulose.
经检测和计算,所得羟乙基纤维素成品灰分为2.9%,产品收率达到94%。After detection and calculation, the ash content of the obtained hydroxyethyl cellulose product is 2.9%, and the product yield reaches 94%.
本实施例中,部分沉淀剂在碱化前加入,是因为电解质的存在会一定程度的减少游离碱量,提高碱化效果,进而提高产品质量并抑制副反应。此外,由于在碱化和醚化阶段物料中水含量相对较低,过多的电解质可能会因为过饱和而部分不溶,出现固体沉入反应釜底部,分散不均匀的现象,所以将沉淀剂分次加入,即剩余的沉淀剂在醚化后加入,之后进行中和时会有新的水产生,可以溶解掉这部分的沉淀剂。In this embodiment, part of the precipitating agent is added before alkalization, because the presence of electrolyte will reduce the amount of free alkali to a certain extent, improve the alkalization effect, thereby improving product quality and inhibiting side reactions. In addition, due to the relatively low water content of the materials in the alkalization and etherification stages, too much electrolyte may be partially insoluble due to oversaturation, and solids sink to the bottom of the reactor and unevenly dispersed. Therefore, the precipitation agent is divided Add in one time, that is, the remaining precipitant is added after etherification, and new water will be generated during the subsequent neutralization, which can dissolve this part of the precipitant.
实施例2:Example 2:
本实施例提供的制备羟乙基纤维素的方法,包括以下步骤:The method for preparing hydroxyethyl cellulose provided in this embodiment includes the following steps:
A、向反应釜内加入溶剂和片碱160kg,混合均有后加入棉纤维700kg,在18℃进行碱化反应1h;加入环氧乙烷800kg,在65℃进行醚化反应2.5h,得羟乙基纤维素粗品,加入醋酸中和多余的碱后,得到的浆料I中含醋酸钠320kg(理论计算值);A. Add 160kg of solvent and flake caustic soda into the reaction kettle, add 700kg of cotton fiber after mixing, and carry out alkalization reaction at 18℃ for 1h; add 800kg of ethylene oxide and carry out etherification reaction at 65℃ for 2.5h to obtain hydroxyl For crude ethyl cellulose, after adding acetic acid to neutralize excess alkali, the obtained slurry I contains 320 kg of sodium acetate (theoretical calculation value);
B、向反应釜中加入磷酸氢二钠600kg,搅拌20min,得浆料Ⅱ;B. Add 600kg of disodium hydrogen phosphate to the reaction kettle and stir for 20 minutes to obtain slurry II;
C、浆料Ⅱ进入离心机,固液分离,得粉料Ⅰ与溶剂;C. Slurry Ⅱ enters the centrifuge, solid-liquid separation, powder Ⅰ and solvent are obtained;
D、粉料Ⅰ进入干燥机,回收溶剂至无馏分蒸出,得粉料Ⅱ;D. The powder I enters the dryer, and the solvent is recovered until no distillate is steamed out to obtain powder II;
E、粉料Ⅱ进入洗涤釜,加入温度19℃,pH值6.5的软水11T,搅拌5min,得浆料Ⅲ;E. The powder Ⅱ enters the washing kettle, add 11T of soft water with a temperature of 19°C and a pH value of 6.5, and stir for 5 minutes to obtain slurry Ⅲ;
F、浆料Ⅲ进入离心机,固液分离,得粉料Ⅲ与废水;F. Slurry Ⅲ enters the centrifuge, solid-liquid separation, powder Ⅲ and waste water are obtained;
G、粉料Ⅲ进入干燥机干燥,得成品羟乙基纤维素。G. The powder Ⅲ enters the dryer for drying to obtain the finished product hydroxyethyl cellulose.
经检测和计算,所得羟乙基纤维素成品灰分为4.7%,产品收率达到95%。After detection and calculation, the ash content of the obtained hydroxyethyl cellulose product is 4.7%, and the product yield reaches 95%.
实施例3:Example 3:
本实施例提供的制备羟乙基纤维素的方法,包括以下步骤:The method for preparing hydroxyethyl cellulose provided in this embodiment includes the following steps:
A、向反应釜内加入溶剂和片碱160kg,混合均有后加入棉纤维700kg,在18℃进行碱化反应1h。加入环氧乙烷800kg,在65℃进行醚化反应2.5h,得羟乙基纤维素粗品。加入硝酸中和多余的碱后,得到的浆料I中含硝酸钠340kg(理论计算值);A. Add 160kg of solvent and flake caustic soda into the reaction kettle, add 700kg of cotton fiber after mixing, and conduct alkalization reaction at 18°C for 1h. Add 800 kg of ethylene oxide, and carry out etherification reaction at 65° C. for 2.5 hours to obtain crude hydroxyethyl cellulose. After adding nitric acid to neutralize the excess alkali, the obtained slurry I contains 340 kg of sodium nitrate (theoretical calculation value);
B、向反应釜中加入磷酸氢二钠200kg和亚硫酸钠500kg,搅拌30min,得浆料Ⅱ;B. Add 200kg of disodium hydrogen phosphate and 500kg of sodium sulfite to the reaction kettle, and stir for 30 minutes to obtain slurry II;
C、浆料Ⅱ进入离心机,固液分离,得粉料Ⅰ与溶剂;C. Slurry Ⅱ enters the centrifuge, solid-liquid separation, powder Ⅰ and solvent are obtained;
D、粉料Ⅰ进入干燥机,回收溶剂至无馏分蒸出,得粉料Ⅱ;D. The powder I enters the dryer, and the solvent is recovered until no distillate is steamed out to obtain powder II;
E、粉料Ⅱ进入洗涤釜,加入温度20℃,pH值6.4的软水12T,搅拌10min,得浆料Ⅲ;E. The powder Ⅱ enters the washing kettle, add 12T of soft water with a temperature of 20°C and a pH value of 6.4, and stir for 10 minutes to obtain slurry Ⅲ;
F、浆料Ⅲ进入离心机,固液分离,得粉料Ⅲ与废水;F. Slurry Ⅲ enters the centrifuge, solid-liquid separation, powder Ⅲ and waste water are obtained;
G、粉料Ⅲ进入干燥机干燥,得成品羟乙基纤维素;G. The powder Ⅲ enters the dryer for drying to obtain the finished product hydroxyethyl cellulose;
经检测和计算,所得羟乙基纤维素成品灰分为4.0%,产品收率达到95%。After detection and calculation, the ash content of the obtained hydroxyethyl cellulose product is 4.0%, and the product yield reaches 95%.
本发明申请实施例1-3通过在反应过程中添加沉淀剂的方式,抑制了羟乙基纤维素的水溶,实现了通过水洗去除反应生成的盐。《医药化工》2006年第8期《羟乙基纤维素的合成及应用》所述生产工艺与本发明申请实施例1-3生产工艺的对比见表1。In Examples 1-3 of the application of the present invention, by adding a precipitating agent during the reaction, the water solubility of hydroxyethyl cellulose is inhibited, and the salt generated by the reaction is removed by washing with water. The comparison between the production process described in the "Synthesis and Application of Hydroxyethyl Cellulose" in "Pharmaceutical and Chemical Industry" 2006 issue 8 and the production process of Examples 1-3 of the present application is shown in Table 1.
表1本发明申请实施例1-3生产工艺与传统工艺的对比Table 1 Comparison between the production process of Examples 1-3 of the present application and the traditional process
从表1可见,本发明生产工艺通过加入沉淀剂的方式,改变羟乙基纤维素在水中的溶解情况,并配合水洗过程的水温、时间,实现完全水洗除盐。It can be seen from Table 1 that the production process of the present invention changes the dissolution of hydroxyethyl cellulose in water by adding a precipitant, and cooperates with the water temperature and time of the washing process to achieve complete washing and desalination.
实施例4:Example 4:
本实施例提供的制备羟乙基纤维素的方法,包括以下步骤:The method for preparing hydroxyethyl cellulose provided in this embodiment includes the following steps:
A、向反应釜内加入溶剂和片碱160kg,混合均有后加入棉纤维700kg,在18℃进行碱化反应1h;加入环氧乙烷800kg,在65℃进行醚化反应2.5h,得羟乙基纤维素粗品。加入盐酸中和多余的碱后,得到的浆料I中含氯化钠230kg(理论计算值);A. Add 160kg of solvent and flake caustic soda into the reaction kettle, add 700kg of cotton fiber after mixing, and carry out alkalization reaction at 18℃ for 1h; add 800kg of ethylene oxide and carry out etherification reaction at 65℃ for 2.5h to obtain hydroxyl Crude ethyl cellulose. After adding hydrochloric acid to neutralize excess alkali, the obtained slurry I contains 230 kg of sodium chloride (theoretical calculation value);
B、浆料Ⅰ进入离心机,固液分离,得粉料Ⅰ与溶剂;B. Slurry I enters the centrifuge, solid-liquid separation, powder I and solvent are obtained;
C、粉料Ⅰ进入干燥机,回收溶剂至无馏分蒸出,得粉料Ⅱ;C. The powder I enters the dryer, and the solvent is recovered until no distillate is steamed out to obtain powder II;
D、粉料Ⅱ降温至35℃,取42%的乙二醛水溶液160kg和水230kg混合,雾化喷入,搅拌4h,保持温度30~35℃,得粉料Ⅲ;D. Cool powder II to 35℃, mix 160kg of 42% glyoxal aqueous solution with 230kg water, spray it in atomization, stir for 4h, keep the temperature at 30~35℃, obtain powder III;
E、粉料Ⅲ进入洗涤釜,加入温度19℃,pH值6.5的软水14T,搅拌20min,得浆料Ⅱ;E. The powder Ⅲ enters the washing kettle, add 14T soft water with a temperature of 19℃ and a pH of 6.5, and stir for 20 minutes to obtain slurry Ⅱ;
F、浆料Ⅱ进入离心机,固液分离,得粉料Ⅳ与废水,离心操作时间8min;F. Slurry Ⅱ enters the centrifuge, solid-liquid separation, powder Ⅳ and waste water are obtained, and the centrifugal operation time is 8 minutes;
G、粉料Ⅳ进入干燥机干燥,得成品羟乙基纤维素。G. The powder IV enters the dryer for drying to obtain the finished product hydroxyethyl cellulose.
经检测和计算,所得羟乙基纤维素成品灰分为2.8%,产品收率达到95%。After detection and calculation, the ash content of the obtained hydroxyethyl cellulose product is 2.8%, and the product yield reaches 95%.
实施例5:Example 5:
本实施例提供的制备羟乙基纤维素的方法,包括以下步骤:The method for preparing hydroxyethyl cellulose provided in this embodiment includes the following steps:
A、向反应釜内加入溶剂和片碱160kg,混合均有后加入棉纤维700kg,在18℃进行碱化反应1h。加入环氧乙烷800kg,在65℃进行醚化反应2.5h,得羟乙基纤维素粗品。加入醋酸中和多余的碱后,加入质量分数40%的乙二醛水溶液105kg,搅拌3h,保持温度30~35℃,得到的浆料I中含醋酸钠320kg(理论计算值);A. Add 160kg of solvent and flake caustic soda into the reaction kettle, add 700kg of cotton fiber after mixing, and conduct alkalization reaction at 18°C for 1h. Add 800 kg of ethylene oxide, and carry out etherification reaction at 65° C. for 2.5 hours to obtain crude hydroxyethyl cellulose. After adding acetic acid to neutralize the excess alkali, add 105kg of glyoxal aqueous solution with a mass fraction of 40%, stir for 3h, and maintain the temperature at 30-35°C. The obtained slurry I contains 320kg of sodium acetate (theoretical calculation value);
B、浆料Ⅰ进入离心机,固液分离,得粉料Ⅰ与溶剂;B. Slurry I enters the centrifuge, solid-liquid separation, powder I and solvent are obtained;
C、粉料Ⅰ进入干燥机,回收溶剂至无馏分蒸出,得粉料Ⅱ;C. The powder I enters the dryer, and the solvent is recovered until no distillate is steamed out to obtain powder II;
D、粉料Ⅱ进入洗涤釜,加入温度17℃,pH值6.8的软水11T,搅拌5min,得浆料Ⅱ;D. The powder Ⅱ enters the washing kettle, add 11T of soft water with a temperature of 17°C and a pH value of 6.8, and stir for 5 minutes to obtain slurry Ⅱ;
E、浆料Ⅱ进入离心机,固液分离,得粉料Ⅲ与废水,离心操作时间5min;E. Slurry Ⅱ enters the centrifuge, solid-liquid separation, powder Ⅲ and waste water are obtained, centrifugal operation time is 5 minutes;
F、粉料Ⅲ进入干燥机干燥,得成品羟乙基纤维素。F. The powder Ⅲ enters the dryer for drying to obtain the finished product hydroxyethyl cellulose.
经检测和计算,所得羟乙基纤维素成品灰分为4.9%,产品收率达到96%。After detection and calculation, the ash content of the obtained hydroxyethyl cellulose product is 4.9%, and the product yield reaches 96%.
实施例6:Example 6:
本实施例提供的制备羟乙基纤维素的方法,包括以下步骤:The method for preparing hydroxyethyl cellulose provided in this embodiment includes the following steps:
A、向反应釜内加入溶剂和片碱160kg,混合均有后加入棉纤维700kg,在18℃进行碱化反应1h;加入环氧乙烷800kg,在65℃进行醚化反应2.5h,得羟乙基纤维素粗品。加入硝酸中和多余的碱后,得到的浆料I中含硝酸钠340kg(理论计算值);A. Add 160kg of solvent and flake caustic soda into the reaction kettle, add 700kg of cotton fiber after mixing, and carry out alkalization reaction at 18℃ for 1h; add 800kg of ethylene oxide and carry out etherification reaction at 65℃ for 2.5h to obtain hydroxyl Crude ethyl cellulose. After adding nitric acid to neutralize the excess alkali, the obtained slurry I contains 340 kg of sodium nitrate (theoretical calculation value);
B、浆料Ⅰ进入离心机,固液分离,得粉料Ⅰ与溶剂;B. Slurry I enters the centrifuge, solid-liquid separation, powder I and solvent are obtained;
C、粉料Ⅰ进入干燥机,回收溶剂至无馏分蒸出,得粉料Ⅱ;C. The powder I enters the dryer, and the solvent is recovered until no distillate is steamed out to obtain powder II;
D、粉料Ⅱ降温至35℃,取30%的乙二醛水溶液210kg,雾化喷入,搅拌4h,保持温度30~35℃,得粉料Ⅲ;D. Cool powder II to 35℃, take 210kg of 30% glyoxal water solution, spray it in atomization, stir for 4h, keep the temperature at 30~35℃, obtain powder III;
E、粉料Ⅱ进入洗涤釜,加入温度20℃,pH值6.2的软水13T,搅拌15min,得浆料Ⅱ;E. The powder Ⅱ enters the washing kettle, add 13T of soft water with a temperature of 20°C and a pH of 6.2, and stir for 15 minutes to obtain slurry Ⅱ;
F、浆料Ⅱ进入离心机,固液分离,得粉料Ⅲ与废水,离心操作时间7min;F. Slurry Ⅱ enters the centrifuge, solid-liquid separation, powder Ⅲ and waste water are obtained, centrifugal operation time is 7 minutes;
G、粉料Ⅲ进入干燥机干燥,得成品羟乙基纤维素。G. The powder Ⅲ enters the dryer for drying to obtain the finished product hydroxyethyl cellulose.
经检测和计算,所得羟乙基纤维素成品灰分为3.8%,产品收率达到95%。After detection and calculation, the ash content of the obtained hydroxyethyl cellulose product is 3.8%, and the product yield reaches 95%.
在酸性条件下,乙二醛的两个醛基,与羟乙基纤维素的两分子羟基分别发生反应,生成两个半缩醛结构,即发生交联反应。众多半缩醛结构充斥在羟乙基纤维素高分子链间,使多个羟乙基纤维素高分子链形成交联结构的网状聚合物,此种结构的羟乙基纤维素在水中不溶解。但在水中这种交联结构又会解交联,即半缩醛结构以一定速率水解,直至交联被破坏,高分子链解交联,羟乙基纤维素就会快速溶解。此种现象称为延时溶解现象,溶解前时间为延时溶解时间。延时溶解时间受pH值影响很大,本发明所述的延时溶解时间是指在室温和pH值为6~7的条件下的溶解延长时间。Under acidic conditions, the two aldehyde groups of glyoxal react with the two hydroxyl groups of hydroxyethyl cellulose to form two hemiacetal structures, that is, crosslinking reaction occurs. Numerous hemiacetal structures are filled between the hydroxyethyl cellulose polymer chains, so that multiple hydroxyethyl cellulose polymer chains form a cross-linked network polymer. The hydroxyethyl cellulose of this structure is not in water. Dissolve. But in water, this cross-linked structure will de-cross-link, that is, the hemiacetal structure is hydrolyzed at a certain rate, until the cross-link is destroyed, the polymer chain is de-cross-linked, and the hydroxyethyl cellulose will quickly dissolve. This phenomenon is called delayed dissolution, and the time before dissolution is the delayed dissolution time. The prolonged dissolution time is greatly affected by the pH value. The prolonged dissolution time in the present invention refers to the prolonged dissolution time under the conditions of room temperature and pH value of 6-7.
本发明申请实施例4-6通过在反应过程中添加大量交联剂的方式,延长了羟乙基纤维素的溶解时间,实现了通过水洗去除反应生成的盐。申请号为201810007892.6的专利申请使用废醚化液或C1~C3的醇类进行除盐洗涤,与本发明申请实施例4-6生产工艺的对比见表2。Application Examples 4-6 of the present invention prolong the dissolution time of hydroxyethyl cellulose by adding a large amount of crosslinking agent during the reaction process, and realize the removal of the salt generated by the reaction by washing with water. The patent application with application number 201810007892.6 uses waste etherification liquid or C1-C3 alcohols for desalination and washing. The comparison with the production process of Examples 4-6 of the present application is shown in Table 2.
表2本发明申请实施例4-6生产工艺与传统工艺的对比Table 2 Comparison between the production process of Examples 4-6 of the present invention and the traditional process
从表2可见,本发明生产工艺在通过合理设计交联剂的用量、交联时间、温度,使羟乙基纤维素延时水溶时间变长,并配合水洗过程的水温、时间,实现完全水洗除盐。It can be seen from Table 2 that the production process of the present invention makes the hydroxyethyl cellulose delayed in water-soluble time longer by reasonably designing the amount of cross-linking agent, cross-linking time, and temperature, and cooperates with the water temperature and time of the washing process to achieve complete washing. Desalting.
表2中延时溶解时间的测定方法为:取交联反应后的羟乙基纤维素粗品,脱除溶剂,称取3g,加入100mL(pH=6,温度20℃)的水,用玻璃棒均匀搅拌,计时。至有气泡缓慢上升时,认为羟乙基纤维素开始溶解,此时间即为延时溶解时间。The method for measuring the delayed dissolution time in Table 2 is: take the crude hydroxyethyl cellulose after cross-linking reaction, remove the solvent, weigh 3g, add 100mL (pH=6, temperature 20℃) of water, use a glass rod Stir evenly and time. When the bubbles rise slowly, it is considered that the hydroxyethyl cellulose begins to dissolve, and this time is the delayed dissolution time.
实施例7:Example 7:
本实施例提供的制备羟乙基纤维素的方法,包括以下步骤:The method for preparing hydroxyethyl cellulose provided in this embodiment includes the following steps:
A、向反应釜内加入硝酸钠400kg和片碱160kg,与溶剂混合均匀后,加入棉纤维700kg,在18℃进行碱化反应1h;加入环氧乙烷800kg,在65℃进行醚化反应2.5h,得羟乙基纤维素粗品,然后向反应釜内加入硫酸钠200kg混合均匀后,加入盐酸中和多余的碱,得到的浆料I中含氯化钠230kg(理论计算值);A. Add 400kg of sodium nitrate and 160kg of flake caustic soda into the reaction kettle. After mixing with the solvent evenly, add 700kg of cotton fiber and carry out alkalization reaction at 18℃ for 1h; add 800kg of ethylene oxide and carry out etherification reaction at 65℃2.5 h, to obtain crude hydroxyethyl cellulose, then add 200kg of sodium sulfate to the reactor and mix evenly, add hydrochloric acid to neutralize the excess alkali, and the obtained slurry I contains 230kg of sodium chloride (theoretical calculation value);
B、浆料I进入离心机,固液分离,得粉料Ⅰ与溶剂;B. Slurry I enters the centrifuge, solid-liquid separation, powder I and solvent are obtained;
C、粉料Ⅰ进入干燥机,回收溶剂至无馏分蒸出,得粉料Ⅱ;C. The powder I enters the dryer, and the solvent is recovered until no distillate is steamed out to obtain powder II;
D、粉料Ⅱ降温至35℃,取30%的乙二醛水溶液210kg,雾化喷入,搅拌4h,保持温度30~35℃,得粉料Ⅲ;D. Cool powder II to 35℃, take 210kg of 30% glyoxal water solution, spray it in atomization, stir for 4h, keep the temperature at 30~35℃, obtain powder III;
E、粉料Ⅲ进入洗涤釜,加入温度19℃,pH值6.5的水14T,搅拌20min,得浆料Ⅱ;E. The powder Ⅲ enters the washing kettle, add 14T of water with a temperature of 19°C and a pH value of 6.5, stir for 20 minutes to obtain slurry Ⅱ;
F、浆料Ⅱ进入离心机,固液分离,得粉料Ⅳ与废水,离心操作时间8min;F. Slurry Ⅱ enters the centrifuge, solid-liquid separation, powder Ⅳ and waste water are obtained, and the centrifugal operation time is 8 minutes;
G、粉料Ⅳ进入干燥机干燥,得成品羟乙基纤维素。G. The powder IV enters the dryer for drying to obtain the finished product hydroxyethyl cellulose.
经检测,所得羟乙基纤维素成品灰分为3.0%,产品收率达到97%。After testing, the ash content of the obtained hydroxyethyl cellulose product was 3.0%, and the product yield reached 97%.
实施例7同时使用沉淀剂和交联剂处理羟乙基纤维素粗品,改变羟乙基纤维素在水中的溶解情况,并配合水洗过程的水温、时间,实现完全水洗除盐。Example 7 uses the precipitant and the crosslinking agent to treat the crude hydroxyethyl cellulose at the same time, changes the dissolution of the hydroxyethyl cellulose in water, and matches the water temperature and time of the washing process to achieve complete washing and desalination.
本发明申请实施例1-7中产品指标按照美国材料与试验协会标准ASTM D2364测试,指标见表3。The product indicators in Examples 1-7 of the present application are tested in accordance with ASTM D2364, the American Society for Testing and Materials standard, and the indicators are shown in Table 3.
表3本发明申请实施例1-7产品指标和收率Table 3 Product indicators and yields of Examples 1-7 of the present invention
序号Serial number
|
水分%Moisture%
|
灰分%Ash content%
|
1%水溶液黏度cp1% aqueous solution viscosity cp
|
收率%Yield%
|
11
|
2.42.4
|
2.92.9
|
23002300
|
9494
|
22
|
3.63.6
|
4.74.7
|
23502350
|
9595
|
33
|
3.23.2
|
4.04.0
|
24002400
|
9595
|
44
|
4.24.2
|
2.82.8
|
22502250
|
9595
|
55
|
3.63.6
|
4.94.9
|
23002300
|
9696
|
66
|
3.03.0
|
3.83.8
|
20502050
|
9595
|
77
|
2.62.6
|
3.03.0
|
22002200
|
9797
|
从表3可见,本发明申请实施例1-7中产品灰分在5%以内,一次洗涤即可得到高纯度羟乙基纤维素产品。产品收率高,水洗未增加物料损失。It can be seen from Table 3 that the ash content of the products in Examples 1-7 of the present application is within 5%, and a high-purity hydroxyethyl cellulose product can be obtained by one washing. The product yield is high, and the water washing does not increase the material loss.
综上,本发明生产工艺,生产单吨羟乙基纤维素产品可减少洗涤溶剂损耗50~120kg,减少蒸汽消耗2~3吨,生产成本低。相较传统工艺,洗涤液总用量减少一半,通过一次洗涤就能有效除去产品中的盐,节约洗涤时间1~2.5h,生产效率提高。In summary, the production process of the present invention can reduce the washing solvent loss by 50-120 kg, reduce the steam consumption by 2 to 3 tons, and reduce the production cost by producing a single ton of hydroxyethyl cellulose product. Compared with the traditional process, the total amount of washing liquid is reduced by half, and the salt in the product can be effectively removed through one washing, saving washing time by 1 to 2.5 hours, and improving production efficiency.
上述具体实施方式不能作为对本发明保护范围的限制,对于本技术领域的技术人员来说,对本发明实施方式所做出的任何替代改进或变换均落在本发明的保护范围内。The above-mentioned specific implementation manners should not be regarded as a limitation to the protection scope of the present invention. For those skilled in the art, any alternative improvements or changes made to the implementation manners of the present invention fall within the protection scope of the present invention.
本发明未详述之处,均为本技术领域技术人员的公知技术。Anything not described in detail in the present invention is the well-known technique of those skilled in the art.