CN103193399A - Integrally self-formed high-strength laminated vacuum glass and manufacture method thereof - Google Patents

Integrally self-formed high-strength laminated vacuum glass and manufacture method thereof Download PDF

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CN103193399A
CN103193399A CN2013101192466A CN201310119246A CN103193399A CN 103193399 A CN103193399 A CN 103193399A CN 2013101192466 A CN2013101192466 A CN 2013101192466A CN 201310119246 A CN201310119246 A CN 201310119246A CN 103193399 A CN103193399 A CN 103193399A
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glass
hot melt
melt adhesive
stereotyped
dull
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CN2013101192466A
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CN103193399B (en
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徐国华
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Zhejiang Xiangjie Lvjian Technology Co ltd
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Abstract

The invention discloses integrally formed self-formed high-strength laminated vacuum glass which comprises plate patterned glass and groove type glass. The vacuum glass is characterized in that two raised edge strips are respectively arranged on two sides of a patterned surface of the plate patterned glass; a raised cylinder is arranged on the patterned surface between the two raised edge strips; the height of the raised cylinder is as the same as those of the raised edge strips; groove type glass wing height is formed on two sides of the groove type glass; an in-groove glass plane of the groove type glass is opposite to the patterned surface of the plate patterned glass and is connected with the patterned surface in a sealed way through a hot melt adhesive layer; and the hot melt adhesive layer is formed by melting a hot melt adhesive film layer and a hot melt adhesive filler strip. The vacuum glass adopts the low-cost plate patterned glass and the high-strength groove type glass, ensures that the hot melt adhesive film layer and the hot melt adhesive filler strip are molten through the heating of a vacuum oven, ensures that hot melt adhesive is connected with the plate patterned glass and the groove type glass in a sealed way through the gravity of the plate patterned glass, realizes integrally self-forming, has high strength and a simple structure, and is low in cost, and convenient to manufacture, install and use.

Description

A kind of one is from moulding high strength doubling vacuum glass and manufacture method thereof
[technical field]
The present invention relates to a kind of one from moulding high strength doubling vacuum glass and manufacture method thereof.
[background technology]
The doubling vacuum glass is than the welding vacuum glass energy-saving, but the doubling vacuum glass complex process of present usefulness, safety coefficient is low, and structural strength is low etc.For example, vacuum glass can increase tooling cost like this in order to form the vacuum layer polishing of need slotting; Need be by vacuum bag when vacuumizing, and in vacuum environment, need mobile, making method difficulty, and lose the vacuum heat-preserving effect after the glass breakage easily, bearing capacity and flexural strength are not high.
Above problem values must be improved.
[summary of the invention]
In order to overcome the deficiency of existing doubling vacuum glass, the invention provides a kind of one from moulding high strength doubling vacuum glass and preparation method thereof, adopt dull and stereotyped figured glass and high-intensity grooved glass cheaply, heat by vacuum oven, make the fusing of hot melt adhesive rete and hot melt adhesive film filler strip, and the self gravitation effect that utilizes dull and stereotyped figured glass flattens the hot melt adhesive of fusing, behind the naturally cooling, hot melt adhesive is solidified be sealed to hot melt adhesive layer, be tightly connected dull and stereotyped figured glass and grooved glass realize that one is from moulding, the intensity height, simple in structure, with low cost, making and easy to install.
Technical solution of the present invention is as described below:
A kind of one is from moulding high strength doubling vacuum glass, comprise dull and stereotyped figured glass and grooved glass, it is characterized in that, both sides on the decorative pattern face of described dull and stereotyped figured glass are respectively arranged with protruding edge strip, and the decorative pattern face between two described protruding edge strips is provided with protruding column, the height of described protruding column and described protruding edge strip is identical, described grooved glass both sides have grooved glass wing height, and the width of glass planar is than the big 2-10 millimeter of decorative pattern face width degree of described dull and stereotyped figured glass in the groove between two described grooved glass wing height, glass planar is relative with the decorative pattern face of described dull and stereotyped figured glass in the groove of described grooved glass, and be tightly connected by hot melt adhesive layer, described hot melt adhesive layer is formed by hot melt adhesive rete and thermosol glued membrane filler strip fusing back.
The present invention according to said structure is characterized in that, the width of glass planar is than the big 2-4 millimeter of decorative pattern face width degree of described dull and stereotyped figured glass in the groove between two described grooved glass wing height.
The present invention according to said structure is characterized in that, the length of glass planar is than the big 0-2 millimeter of decorative pattern face length degree of described dull and stereotyped figured glass in the groove between two described grooved glass wing height.
The present invention according to said structure is characterized in that, the width of described protruding edge strip is the 4-8 millimeter.
The present invention according to said structure is characterized in that, the diameter of described protruding column is the 0.4-0.8 millimeter, and the distribution density of described protruding column on the decorative pattern face between two described protruding edge strips is 1600/square metre.
The present invention according to said structure is characterized in that, the height of described protruding edge strip and described protruding column is 0.3 millimeter.
The present invention according to said structure is characterized in that, the thickness of described hot melt adhesive rete is 0.2 millimeter, and the width of described hot melt adhesive rete and length are than the equal big 2-4 millimeter of the width of described dull and stereotyped figured glass and length.
The present invention according to said structure is characterized in that, the thickness of described hot melt adhesive film filler strip is 0.2 millimeter, and width is the 5-10 millimeter, and length is than the big 2-4 millimeter of width of described dull and stereotyped figured glass.
Make one of the present invention from the method for moulding high strength doubling vacuum glass, may further comprise the steps:
(1) with the horizontal positioned up of glass planar in the groove of described grooved glass, glass planar is placed described hot melt adhesive rete in described groove, and the hot melt adhesive film filler strip is placed at the edge, two ends near described grooved glass on described hot melt adhesive rete respectively;
(2) decorative pattern of described dull and stereotyped figured glass is faced down lie in a horizontal plane on the described hot melt adhesive film filler strip, described hot melt adhesive film filler strip lays respectively at the two ends of the decorative pattern face of described dull and stereotyped figured glass, make between described dull and stereotyped figured glass and the described hot melt adhesive rete and leave the space of finding time, form the combination of glass doubling;
(3) above-mentioned glass doubling combined horizontal is put into vacuum oven, vacuum oven is evacuated to vacuum, and the air between described dull and stereotyped figured glass and the described hot melt adhesive rete is discharged by the described space of finding time;
(4) vacuumize under the state in maintenance, use the vacuum oven heating, when being heated to 120-160 ℃, described hot melt adhesive rete and the fusing of described hot melt adhesive film filler strip, continue 3-30 second, described dull and stereotyped figured glass flattens the hot melt adhesive of fusing under the effect of self gravitation, forms hot melt adhesive layer;
(5) stop heating, naturally cooling 10-20 minute, when treating that temperature is down to 30-50 ℃, hot melt adhesive layer solidified sealing, stopped to vacuumize, and took out one then from moulding high strength doubling vacuum glass from vacuum oven.
The present invention according to said structure, its beneficial effect is, adopt dull and stereotyped figured glass and high-intensity grooved glass cheaply, reduce cost from starting material, gain in strength from structure, by the vacuum oven heating, make the fusing of hot melt adhesive rete and hot melt adhesive film filler strip, and the self gravitation effect that utilizes dull and stereotyped figured glass flattens the hot melt adhesive of fusing, behind the naturally cooling, hot melt adhesive is solidified be sealed to hot melt adhesive layer, dull and stereotyped figured glass and grooved glass are tightly connected, realize that one is from moulding, making method is simple, and is with low cost, and installs easily, thereby the saving installation cost is fit to extensive penetration and promotion.
[description of drawings]
Fig. 1 is dull and stereotyped figured glass structural representation of the present invention.
Fig. 2 is vertical section and cross sectional representation before the moulding of the present invention.
Fig. 3 is vertical section and cross sectional representation after the moulding of the present invention
Grooved glass in the drawings, 1; 2, grooved glass wing height; 3, dull and stereotyped figured glass; 4, protruding edge strip; 5, protruding column; 6, hot melt adhesive rete; 7, hot melt adhesive film filler strip; 8, vacuumize the space; 9, hot melt adhesive layer.
[embodiment]
Below in conjunction with accompanying drawing and embodiment the present invention is further described:
As shown in Figure 1 to Figure 3, a kind of one is from moulding high strength doubling vacuum glass, comprise dull and stereotyped figured glass 3 and grooved glass 1, it is characterized in that, both sides on the decorative pattern face of described dull and stereotyped figured glass 3 are respectively arranged with protruding edge strip 4, and the decorative pattern face between two described protruding edge strips 4 is provided with protruding column 5, described protruding column 5 is identical with the height of described protruding edge strip 4, it is high by 2 that described grooved glass 1 both sides have the grooved glass wing, and the width of glass planar is than the big 2-10 millimeter of decorative pattern face width degree of described dull and stereotyped figured glass 3 in the groove between two described grooved glass wings high 2, glass planar is relative with the decorative pattern face of described dull and stereotyped figured glass 3 in the groove of described grooved glass 1, and be tightly connected by hot melt adhesive layer 9, described hot melt adhesive layer 9 is formed by hot melt adhesive rete 6 and thermosol glued membrane filler strip 7 fusing backs.
In the present embodiment, in the groove between two described grooved glass wings high 2 length of glass planar than the big 0-2 millimeter of decorative pattern face length degree of described dull and stereotyped figured glass.The width of described protruding edge strip 4 is the 4-8 millimeter.The diameter of described protruding column 5 is the 0.4-0.8 millimeter, and the distribution density of described protruding column 5 on the decorative pattern face between two described protruding edge strips 4 is 1600/square metre.The height of described protruding edge strip 4 and described protruding column 5 is 0.3 millimeter.The thickness of described hot melt adhesive rete 6 is 0.2 millimeter, and the width of described hot melt adhesive rete 6 and length are than the equal big 2-4 millimeter of the width of described dull and stereotyped figured glass 3 and length.The thickness of described hot melt adhesive film filler strip 7 is 0.2 millimeter, and width is the 5-10 millimeter, and length is than the big 2-4 millimeter of width of described dull and stereotyped figured glass 3.
Make above-mentioned one from the method for moulding high strength doubling vacuum glass, may further comprise the steps:
(1) with the horizontal positioned up of glass planar in the groove of described grooved glass, glass planar is placed described hot melt adhesive rete in described groove, and the hot melt adhesive film filler strip is placed at the edge, two ends near described grooved glass on described hot melt adhesive rete respectively;
(2) decorative pattern of described dull and stereotyped figured glass is faced down lie in a horizontal plane on the described hot melt adhesive film filler strip, described hot melt adhesive film filler strip lays respectively at the two ends of the decorative pattern face of described dull and stereotyped figured glass, make between described dull and stereotyped figured glass and the described hot melt adhesive rete and leave the space of finding time, form the combination of glass doubling;
(3) above-mentioned glass doubling combined horizontal is put into vacuum oven, vacuum oven is evacuated to vacuum, and the air between described dull and stereotyped figured glass and the described hot melt adhesive rete is discharged by the described space of finding time;
(4) vacuumize under the state in maintenance, use the vacuum oven heating, when being heated to 120-160 ℃, described hot melt adhesive rete and the fusing of described hot melt adhesive film filler strip, continue 3-30 second, described dull and stereotyped figured glass flattens the hot melt adhesive of fusing under the effect of self gravitation, forms hot melt adhesive layer;
(5) stop heating, naturally cooling 10-20 minute, when treating that temperature is down to 30-50 ℃, hot melt adhesive layer solidified sealing, stopped to vacuumize, and took out one then from moulding high strength doubling vacuum glass from vacuum oven.
Should be understood that, for those of ordinary skills, can be improved according to the above description or conversion, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.
By reference to the accompanying drawings the present invention has been carried out exemplary description above; obvious realization of the present invention is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present invention and technical scheme to carry out; or without improving design of the present invention and technical scheme are directly applied to other occasion, all in protection scope of the present invention.

Claims (9)

1. an one is from moulding high strength doubling vacuum glass, comprise dull and stereotyped figured glass and grooved glass, it is characterized in that, both sides on the decorative pattern face of described dull and stereotyped figured glass are respectively arranged with protruding edge strip, and the decorative pattern face between two described protruding edge strips is provided with protruding column, the height of described protruding column and described protruding edge strip is identical, described grooved glass both sides have grooved glass wing height, and the width of glass planar is than the big 2-10 millimeter of decorative pattern face width degree of described dull and stereotyped figured glass in the groove between two described grooved glass wing height, glass planar is relative with the decorative pattern face of described dull and stereotyped figured glass in the groove of described grooved glass, and be tightly connected by hot melt adhesive layer, described hot melt adhesive layer is formed by hot melt adhesive rete and thermosol glued membrane filler strip fusing back.
2. high strength doubling vacuum glass according to claim 1 is characterized in that, the width of glass planar is than the big 2-4 millimeter of decorative pattern face width degree of described dull and stereotyped figured glass in the groove between two described grooved glass wing height.
3. high strength doubling vacuum glass according to claim 1 is characterized in that, the length of glass planar is than the big 0-2 millimeter of decorative pattern face length degree of described dull and stereotyped figured glass in the groove between two described grooved glass wing height.
4. one according to claim 1 is characterized in that from moulding high strength doubling vacuum glass, and the width of described protruding edge strip is the 4-8 millimeter.
5. one according to claim 1 is from moulding high strength doubling vacuum glass, it is characterized in that, the diameter of described protruding column is the 0.4-0.8 millimeter, and the distribution density of described protruding column on the decorative pattern face between two described protruding edge strips is 1600/square metre.
6. one according to claim 1 is characterized in that from moulding high strength doubling vacuum glass, and the height of described protruding edge strip and described protruding column is 0.3 millimeter.
7. one according to claim 2 is from moulding high strength doubling vacuum glass, it is characterized in that, the thickness of described hot melt adhesive rete is 0.2 millimeter, and the width of described hot melt adhesive rete and length are than the equal big 2-4 millimeter of the width of described dull and stereotyped figured glass and length.
8. one according to claim 1 is characterized in that from moulding high strength doubling vacuum glass, and the thickness of described hot melt adhesive film filler strip is 0.2 millimeter, and width is the 5-10 millimeter, and length is than the big 2-4 millimeter of width of described dull and stereotyped figured glass.
9. make one as claimed in claim 1 from the method for moulding high strength doubling vacuum glass, may further comprise the steps:
(1) with the horizontal positioned up of glass planar in the groove of described grooved glass, glass planar is placed described hot melt adhesive rete in described groove, and the hot melt adhesive film filler strip is placed at the edge, two ends near described grooved glass on described hot melt adhesive rete respectively;
(2) decorative pattern of described dull and stereotyped figured glass is faced down lie in a horizontal plane on the described hot melt adhesive film filler strip, described hot melt adhesive film filler strip lays respectively at the two ends of the decorative pattern face of described dull and stereotyped figured glass, make between described dull and stereotyped figured glass and the described hot melt adhesive rete and leave the space of finding time, form the combination of glass doubling;
(3) above-mentioned glass doubling combined horizontal is put into vacuum oven, vacuum oven is evacuated to vacuum, and the air between described dull and stereotyped figured glass and the described hot melt adhesive rete is discharged by the described space of finding time;
(4) vacuumize under the state in maintenance, use the vacuum oven heating, when being heated to 120-160 ℃, described hot melt adhesive rete and the fusing of described hot melt adhesive film filler strip, continue 3-30 second, described dull and stereotyped figured glass flattens the hot melt adhesive of fusing under the effect of self gravitation, forms hot melt adhesive layer;
(5) stop heating, naturally cooling 10-20 minute, when treating that temperature is down to 30-50 ℃, hot melt adhesive layer solidified sealing, stopped to vacuumize, and took out one then from moulding high strength doubling vacuum glass from vacuum oven.
CN201310119246.6A 2013-04-08 2013-04-08 Integrally self-formed high-strength laminated vacuum glass and manufacture method thereof Active CN103193399B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104071992A (en) * 2014-06-21 2014-10-01 北京来利尔科技发展有限公司 Novel vacuum glass
CN115749538A (en) * 2022-12-08 2023-03-07 浙江祥捷绿建科技有限公司 U-shaped hollow glass

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101182136A (en) * 2007-11-02 2008-05-21 刘华俊 Method for manufacturing vacuum glass
CN201099656Y (en) * 2007-09-21 2008-08-13 刘华俊 Vacuum glass
WO2010114285A2 (en) * 2009-03-30 2010-10-07 주식회사 에피온 Method for manufacturing vacuum glass, and vacuum glass manufactured by same
CN102060435A (en) * 2009-11-13 2011-05-18 欧阳宝武 Flat plate rolled convex vacuum glass without vacuumizing glass tube
CN102260049A (en) * 2011-02-22 2011-11-30 天津沽上真空玻璃制造有限公司 Process for manufacturing vacuum laminated glass from polyvinyl butyral (PVB) or ethylene-vinyl acetate (EVA) hot melt adhesive film
CN202369505U (en) * 2011-12-22 2012-08-08 徐林波 Hollow and vacuum glass with impermeable and safe performances
CN102744936A (en) * 2012-08-07 2012-10-24 鲍冠中 U-shaped coated glass and manufacture method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201099656Y (en) * 2007-09-21 2008-08-13 刘华俊 Vacuum glass
CN101182136A (en) * 2007-11-02 2008-05-21 刘华俊 Method for manufacturing vacuum glass
WO2010114285A2 (en) * 2009-03-30 2010-10-07 주식회사 에피온 Method for manufacturing vacuum glass, and vacuum glass manufactured by same
CN102060435A (en) * 2009-11-13 2011-05-18 欧阳宝武 Flat plate rolled convex vacuum glass without vacuumizing glass tube
CN102260049A (en) * 2011-02-22 2011-11-30 天津沽上真空玻璃制造有限公司 Process for manufacturing vacuum laminated glass from polyvinyl butyral (PVB) or ethylene-vinyl acetate (EVA) hot melt adhesive film
CN202369505U (en) * 2011-12-22 2012-08-08 徐林波 Hollow and vacuum glass with impermeable and safe performances
CN102744936A (en) * 2012-08-07 2012-10-24 鲍冠中 U-shaped coated glass and manufacture method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104071992A (en) * 2014-06-21 2014-10-01 北京来利尔科技发展有限公司 Novel vacuum glass
CN115749538A (en) * 2022-12-08 2023-03-07 浙江祥捷绿建科技有限公司 U-shaped hollow glass

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Effective date of registration: 20160921

Address after: 518000 Guangdong city of Shenzhen province Qianhai Shenzhen Hong Kong cooperation zone before Bay Road No. 1 building 201 room A

Patentee after: Shenzhen city new energy Co. Ltd.

Address before: 50 17F, Qianhai garden, 288 Taoyuan Road, Shenzhen, Guangdong, Nanshan District 518052, China

Patentee before: Xu Guohua

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Effective date of registration: 20220623

Address after: Room 1801, building 2, xiangteng wealth center, ningwei street, Xiaoshan District, Hangzhou City, Zhejiang Province 310000

Patentee after: Zhejiang Xiangjie Lvjian Technology Co.,Ltd.

Address before: 518000 Room 201, building A, 1 front Bay Road, Shenzhen Qianhai cooperation zone, Shenzhen, Guangdong

Patentee before: U SOLAR NEW ENERGY Co.,Ltd.

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