[summary of the invention]
In order to overcome the deficiency of existing doubling vacuum glass, the invention provides a kind of one from moulding high strength doubling vacuum glass and preparation method thereof, adopt dull and stereotyped figured glass and high-intensity grooved glass cheaply, heat by vacuum oven, make the fusing of hot melt adhesive rete and hot melt adhesive film filler strip, and the self gravitation effect that utilizes dull and stereotyped figured glass flattens the hot melt adhesive of fusing, behind the naturally cooling, hot melt adhesive is solidified be sealed to hot melt adhesive layer, be tightly connected dull and stereotyped figured glass and grooved glass realize that one is from moulding, the intensity height, simple in structure, with low cost, making and easy to install.
Technical solution of the present invention is as described below:
A kind of one is from moulding high strength doubling vacuum glass, comprise dull and stereotyped figured glass and grooved glass, it is characterized in that, both sides on the decorative pattern face of described dull and stereotyped figured glass are respectively arranged with protruding edge strip, and the decorative pattern face between two described protruding edge strips is provided with protruding column, the height of described protruding column and described protruding edge strip is identical, described grooved glass both sides have grooved glass wing height, and the width of glass planar is than the big 2-10 millimeter of decorative pattern face width degree of described dull and stereotyped figured glass in the groove between two described grooved glass wing height, glass planar is relative with the decorative pattern face of described dull and stereotyped figured glass in the groove of described grooved glass, and be tightly connected by hot melt adhesive layer, described hot melt adhesive layer is formed by hot melt adhesive rete and thermosol glued membrane filler strip fusing back.
The present invention according to said structure is characterized in that, the width of glass planar is than the big 2-4 millimeter of decorative pattern face width degree of described dull and stereotyped figured glass in the groove between two described grooved glass wing height.
The present invention according to said structure is characterized in that, the length of glass planar is than the big 0-2 millimeter of decorative pattern face length degree of described dull and stereotyped figured glass in the groove between two described grooved glass wing height.
The present invention according to said structure is characterized in that, the width of described protruding edge strip is the 4-8 millimeter.
The present invention according to said structure is characterized in that, the diameter of described protruding column is the 0.4-0.8 millimeter, and the distribution density of described protruding column on the decorative pattern face between two described protruding edge strips is 1600/square metre.
The present invention according to said structure is characterized in that, the height of described protruding edge strip and described protruding column is 0.3 millimeter.
The present invention according to said structure is characterized in that, the thickness of described hot melt adhesive rete is 0.2 millimeter, and the width of described hot melt adhesive rete and length are than the equal big 2-4 millimeter of the width of described dull and stereotyped figured glass and length.
The present invention according to said structure is characterized in that, the thickness of described hot melt adhesive film filler strip is 0.2 millimeter, and width is the 5-10 millimeter, and length is than the big 2-4 millimeter of width of described dull and stereotyped figured glass.
Make one of the present invention from the method for moulding high strength doubling vacuum glass, may further comprise the steps:
(1) with the horizontal positioned up of glass planar in the groove of described grooved glass, glass planar is placed described hot melt adhesive rete in described groove, and the hot melt adhesive film filler strip is placed at the edge, two ends near described grooved glass on described hot melt adhesive rete respectively;
(2) decorative pattern of described dull and stereotyped figured glass is faced down lie in a horizontal plane on the described hot melt adhesive film filler strip, described hot melt adhesive film filler strip lays respectively at the two ends of the decorative pattern face of described dull and stereotyped figured glass, make between described dull and stereotyped figured glass and the described hot melt adhesive rete and leave the space of finding time, form the combination of glass doubling;
(3) above-mentioned glass doubling combined horizontal is put into vacuum oven, vacuum oven is evacuated to vacuum, and the air between described dull and stereotyped figured glass and the described hot melt adhesive rete is discharged by the described space of finding time;
(4) vacuumize under the state in maintenance, use the vacuum oven heating, when being heated to 120-160 ℃, described hot melt adhesive rete and the fusing of described hot melt adhesive film filler strip, continue 3-30 second, described dull and stereotyped figured glass flattens the hot melt adhesive of fusing under the effect of self gravitation, forms hot melt adhesive layer;
(5) stop heating, naturally cooling 10-20 minute, when treating that temperature is down to 30-50 ℃, hot melt adhesive layer solidified sealing, stopped to vacuumize, and took out one then from moulding high strength doubling vacuum glass from vacuum oven.
The present invention according to said structure, its beneficial effect is, adopt dull and stereotyped figured glass and high-intensity grooved glass cheaply, reduce cost from starting material, gain in strength from structure, by the vacuum oven heating, make the fusing of hot melt adhesive rete and hot melt adhesive film filler strip, and the self gravitation effect that utilizes dull and stereotyped figured glass flattens the hot melt adhesive of fusing, behind the naturally cooling, hot melt adhesive is solidified be sealed to hot melt adhesive layer, dull and stereotyped figured glass and grooved glass are tightly connected, realize that one is from moulding, making method is simple, and is with low cost, and installs easily, thereby the saving installation cost is fit to extensive penetration and promotion.
[embodiment]
Below in conjunction with accompanying drawing and embodiment the present invention is further described:
As shown in Figure 1 to Figure 3, a kind of one is from moulding high strength doubling vacuum glass, comprise dull and stereotyped figured glass 3 and grooved glass 1, it is characterized in that, both sides on the decorative pattern face of described dull and stereotyped figured glass 3 are respectively arranged with protruding edge strip 4, and the decorative pattern face between two described protruding edge strips 4 is provided with protruding column 5, described protruding column 5 is identical with the height of described protruding edge strip 4, it is high by 2 that described grooved glass 1 both sides have the grooved glass wing, and the width of glass planar is than the big 2-10 millimeter of decorative pattern face width degree of described dull and stereotyped figured glass 3 in the groove between two described grooved glass wings high 2, glass planar is relative with the decorative pattern face of described dull and stereotyped figured glass 3 in the groove of described grooved glass 1, and be tightly connected by hot melt adhesive layer 9, described hot melt adhesive layer 9 is formed by hot melt adhesive rete 6 and thermosol glued membrane filler strip 7 fusing backs.
In the present embodiment, in the groove between two described grooved glass wings high 2 length of glass planar than the big 0-2 millimeter of decorative pattern face length degree of described dull and stereotyped figured glass.The width of described protruding edge strip 4 is the 4-8 millimeter.The diameter of described protruding column 5 is the 0.4-0.8 millimeter, and the distribution density of described protruding column 5 on the decorative pattern face between two described protruding edge strips 4 is 1600/square metre.The height of described protruding edge strip 4 and described protruding column 5 is 0.3 millimeter.The thickness of described hot melt adhesive rete 6 is 0.2 millimeter, and the width of described hot melt adhesive rete 6 and length are than the equal big 2-4 millimeter of the width of described dull and stereotyped figured glass 3 and length.The thickness of described hot melt adhesive film filler strip 7 is 0.2 millimeter, and width is the 5-10 millimeter, and length is than the big 2-4 millimeter of width of described dull and stereotyped figured glass 3.
Make above-mentioned one from the method for moulding high strength doubling vacuum glass, may further comprise the steps:
(1) with the horizontal positioned up of glass planar in the groove of described grooved glass, glass planar is placed described hot melt adhesive rete in described groove, and the hot melt adhesive film filler strip is placed at the edge, two ends near described grooved glass on described hot melt adhesive rete respectively;
(2) decorative pattern of described dull and stereotyped figured glass is faced down lie in a horizontal plane on the described hot melt adhesive film filler strip, described hot melt adhesive film filler strip lays respectively at the two ends of the decorative pattern face of described dull and stereotyped figured glass, make between described dull and stereotyped figured glass and the described hot melt adhesive rete and leave the space of finding time, form the combination of glass doubling;
(3) above-mentioned glass doubling combined horizontal is put into vacuum oven, vacuum oven is evacuated to vacuum, and the air between described dull and stereotyped figured glass and the described hot melt adhesive rete is discharged by the described space of finding time;
(4) vacuumize under the state in maintenance, use the vacuum oven heating, when being heated to 120-160 ℃, described hot melt adhesive rete and the fusing of described hot melt adhesive film filler strip, continue 3-30 second, described dull and stereotyped figured glass flattens the hot melt adhesive of fusing under the effect of self gravitation, forms hot melt adhesive layer;
(5) stop heating, naturally cooling 10-20 minute, when treating that temperature is down to 30-50 ℃, hot melt adhesive layer solidified sealing, stopped to vacuumize, and took out one then from moulding high strength doubling vacuum glass from vacuum oven.
Should be understood that, for those of ordinary skills, can be improved according to the above description or conversion, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.
By reference to the accompanying drawings the present invention has been carried out exemplary description above; obvious realization of the present invention is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present invention and technical scheme to carry out; or without improving design of the present invention and technical scheme are directly applied to other occasion, all in protection scope of the present invention.