CN103192568A - High-performance uniform leather base fabric - Google Patents

High-performance uniform leather base fabric Download PDF

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Publication number
CN103192568A
CN103192568A CN2013101123682A CN201310112368A CN103192568A CN 103192568 A CN103192568 A CN 103192568A CN 2013101123682 A CN2013101123682 A CN 2013101123682A CN 201310112368 A CN201310112368 A CN 201310112368A CN 103192568 A CN103192568 A CN 103192568A
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China
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cloth
performance
base cloth
road
acupuncture
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CN2013101123682A
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CN103192568B (en
Inventor
熊大平
吴锐
刘建政
李炳林
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FUJIAN XINHUA Co Ltd
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FUJIAN XINHUA Co Ltd
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Priority to CN201310112368.2A priority Critical patent/CN103192568B/en
Publication of CN103192568A publication Critical patent/CN103192568A/en
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Publication of CN103192568B publication Critical patent/CN103192568B/en
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Abstract

The invention discloses a high-performance uniform leather base fabric which comprises a nonwoven fabric layer and a machine-woven fabric layer, wherein the machine-woven fabric layer is composited on the nonwoven fabric layer through an acupuncture process. The nonwoven fabric layer is prepared by taking 70-100 wt % of regenerated polyester fiber and 0-30 wt % of maximized polyester short-fiber as raw materials through opening and mixing, web forming through carding, web paving, and two acupunctures; the linear density of the regenerated polyester fiber is 1.5-4D, and the fiber length is 38-76mm; and the linear density of the maximized polyester short-fiber is 1.4-3D, and the fiber length is 38-51mm. The machine-woven fabric layer is prepared by using polyester silk, the warp density is 65-85 roots/in, and the weft density is 35-50 roots/in. According to the invention, by combining a characteristic that the vertical and horizontal strength ratio of a nonwoven fabric is large and the vertical and horizontal strength ratio of a machine-woven fabric is small, the prepared leather base fabric has unique styles of the two, and performances of uniform vertical and horizontal breaking strength and elongation at break, so that the ratio of the vertical and horizontal breaking strength to the elongation at break is ensured to be within 1:1.1.

Description

A kind of high-performance is evenly removed from office base cloth
Technical field
The present invention relates to remove from office the base cloth field, relate to a kind of high-performance in particular and evenly remove from office base cloth, it can be used for making synthetic leather, and have in length and breadth to ultimate strength and elongation at break ratio be 1: 1.1 with interior, force of explosion is high, smooth surface and the good characteristics of stiffness.
Background technology
Synthetic leather is made, one of key that the requirement synthetic leather has individual style and excellent properties is the selection of base cloth, base cloth excellent performance and stability all have important function to final finished brute force, stability, and it is good in length and breadth to powerful and solution impregnability that it requires base cloth to have.
Present woven cloth, looped fabric and non-weaving cloth all can reach these requirements, can both make base cloth and use.But non-weaving cloth is by the random arrangement of fiber, and the bonding of its fibrous mechanical property and solution impregnability, fiber and resin all is better than the above two, and the synthetic leather structure that the employing non-weaving cloth is made is also more close to natural leather.Non-weaving cloth is as a kind of new material, because it has 3-D solid structure, with its base cloth as synthetic leather, not only outward appearance is good to make synthetic leather, and at aspects such as feel, gas permeability, brute forces more near natural leather.The important branch that the needling non-woven base cloth becomes synthetic leather base cloth with its good simulation performance, superior physical characteristic and lower production cost.
The characteristic of natural leather is isotropism, synthetic leather base cloth is the base layer structure of imitation natural leather, needle fabric as synthetic leather base cloth, the woven relatively cloth of its physical property such as ultimate strength, elongation at break and looped fabric are lower, and in length and breadth to large percentage, so still can't satisfy the requirement of high-grade leather base cloth.In general, the leather base cloth is 1 to the brute force ratio in length and breadth normally on the market: 1.3-2.0, extension at break is than 1: in the 1.3-2.0 scope.
Summary of the invention
Main purpose of the present invention is to provide a kind of high-performance evenly to remove from office base cloth, its ultimate strength and elongation at break, and vertical and horizontal ratio is in 1: 1.1 scope.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of high-performance is evenly removed from office base cloth, wherein, comprise nonwoven layer and be compounded in woven layer of cloth on the nonwoven layer by needling process, this leather base cloth in length and breadth to ultimate strength and elongation at break than all in 1: 1.1.
Further, this nonwoven layer is raw material with the Regenerated Polyester Fibres of 70-100wt% and the bigization terylene short fiber of 0-30wt%, forms after mixing shredding, carding, lapping and twice acupuncture; The line density of this Regenerated Polyester Fibres is 1.5-4D, and fibre length is 38-76mm; The line density that is somebody's turn to do bigization terylene short fiber is 1.4-3D, and fibre length is 38-51mm.
Further, the Regenerated Polyester Fibres of this 70-100wt% adopts 2.0D * 51mm Regenerated Polyester Fibres of 20-90wt% and 3.0D * 51mm Regenerated Polyester Fibres of 10-50wt%, and this bigization terylene short fiber adopts 1.5D * 64mm.
Further, the first road punch frequency and the degree of depth are respectively 550-650r/min, 12-14mm in this twice acupuncture, and the second road punch frequency and the degree of depth are respectively 750-850r/min, 7-9mm.
Further, needling process between this nonwoven layer and the woven layer of cloth is to adopt to be positioned at nonwoven layer and to add the 3rd road acupuncture after road acupuncture in man-hour first and the second road acupuncture, and the punch frequency of the 3rd road acupuncture and depth of needling are respectively 750-850r/min, 8-9mm.
Further, the needling process between this nonwoven layer and the woven layer of cloth also comprises the 4th road acupuncture and the 5th road acupuncture, and the punch frequency of the 4th road acupuncture and depth of needling are respectively 800-900r/min, 6-8mm; The punch frequency of the 5th road acupuncture and depth of needling are respectively 850-950r/min, 3-6mm.
Further, this woven layer of cloth adopts dacron thread to make, its through close be 65-85 root/in, filling density 35-50 root/in.
Further, this woven layer of cloth compound to the non-weaving cloth before also through the steam heat typing.
After adopting said structure, the present invention relates to a kind of high-performance and evenly remove from office base cloth, it takes full advantage of woven cloth in length and breadth to brute force bigger performance and good mixed and disorderly uniformity and the fibre matting performance of non-weaving cloth, again by the pinprick reinforcement mode can so that fibre-coated on woven fabric.
So, the present invention combine non-weaving cloth in length and breadth to brute force than big and woven cloth in length and breadth to brute force than little characteristics, make obtained leather base cloth have both individual styles and uniformly in length and breadth to ultimate strength and elongation at break properties, can guarantee to be in 1: 1.1 to ultimate strength with the elongation at break ratio in length and breadth, style of the present invention also has the whole soft and good telescopicing performance of the smooth effect of woven fabric, positive stiffening style and non-weaving cloth concurrently in addition.
Description of drawings
Fig. 1 the present invention relates to the structural representation that a kind of high-performance is evenly removed from office base cloth.
Among the figure:
Nonwoven layer-100; Woven layer of cloth-200.
The specific embodiment
In order further to explain technical scheme of the present invention, the present invention will be described in detail below by specific embodiment.
As shown in Figure 1, a kind of high-performance that the present invention relates to is evenly removed from office base cloth, comprise nonwoven layer 100 and woven layer of cloth 200, this woven layer of cloth 200 is compounded on the nonwoven layer 100 by needling process, and this leather base cloth compares all in 1: 1.1 to ultimate strength and elongation at break in length and breadth.Preferably, this leather base cloth also comprises reinforcing and hot rolling processing after by needling process woven layer of cloth 200 being compounded in nonwoven layer 100, so that connect more firm between the two.
This nonwoven layer 100 is raw material with the Regenerated Polyester Fibres of 70-100wt% and the bigization terylene short fiber of 0-30wt%, forms after mixing shredding, carding, lapping and twice acupuncture; The line density of this Regenerated Polyester Fibres is 1.5-4D, and fibre length is 38-76mm; The line density that is somebody's turn to do bigization terylene short fiber is 1.4-3D, and fibre length is 38-51mm.
More specifically, the Regenerated Polyester Fibres of this 70-100wt% can adopt 2.0D * 51mm Regenerated Polyester Fibres of 20-90wt% and 3.0D * 51mm Regenerated Polyester Fibres of 10-50wt%, and this bigization terylene short fiber adopts 1.5D * 64mm; This woven layer of cloth 200 can also adopt dacron thread to make, its through close be 65-85 root/in, filling density 35-50 root/in.
Like this, the present invention relates to a kind of high-performance and evenly remove from office base cloth, it takes full advantage of woven cloth in length and breadth to brute force bigger performance and good mixed and disorderly uniformity and the fibre matting performance of non-weaving cloth, again by the pinprick reinforcement mode can so that fibre-coated on woven fabric.
So, the present invention combine non-weaving cloth in length and breadth to brute force than big and woven cloth in length and breadth to brute force than little characteristics, make obtained leather base cloth have both individual styles and uniformly in length and breadth to ultimate strength and elongation at break properties, specifically be line density and the length by reasonably selecting non-weaving cloth, cooperate to go up again woven cloth through filling density, so can guarantee to be between 1 to 1: 1.1 to ultimate strength and elongation at break ratio in length and breadth, style of the present invention also has the smooth effect of woven fabric concurrently in addition, the whole soft and good telescopicing performance of positive stiffening style and non-weaving cloth.
Preferably, this woven layer of cloth 200 compound to the non-weaving cloth before also through the steam heat typing.So can reduce woven cloth and needle fabric between contraction in the recombination process.
Below by specific embodiment the present invention is set forth again:
Embodiment one
A kind of high-performance that the present invention relates to is evenly removed from office base cloth, is raw material with the Regenerated Polyester Fibres of 85wt% and the bigization terylene short fiber of 15wt%.Wherein, the fineness of Regenerated Polyester Fibres is 2.5D, and fibre length is 51mm, and the fineness of changing terylene short fiber greatly is 1.5D, and fibre length is 51mm.Woven cloth through close be 65-75 root/in, filling density is 37-40 root/in.
During production, at first fibrous raw material is carried out shredding and mixes, again by the fiber feeding system, vibration hopper or air pressure hopper or both send fiber into the combing system in conjunction with hopper, through carding, and by the lapping machine overlap onto repeatedly the required number of plies or grammes per square metre 250-270 gram/square metre.Prepare high-performance and evenly remove from office base cloth by 5 needing machines, 9 needle plate needing machines.
For shredding and mixed processes: above-mentioned Regenerated Polyester Fibres and bigization terylene short fiber are carried out abundant shredding and mixed, it is mixed.In order to improve mixed effect, adopt the mode manually mix cotton and under certain humiture, carry out damping in advance, and can reduce fibre damage, improve fibre cohesion, opener equipment can adopt the automatic type type bale opener of weighing.
For feeding operation: the mixed Regenerated Polyester Fibres of shredding and bigization terylene short fiber are adopted vibration hopper or air pressure hopper or both combinations, this can guarantee that cellucotton net is evenly distributed, and be not subjected to the influence of fibre property and external condition, then under the automatic adjustment of skin curtain electronic scale, weight and the speed of control feeding fiber, making fiber feeding linear speed is 0.5-2.5m/min, the feeding fibre weight is the 1-4 Kilograms Per Square Meter, under the effect of skin curtain electronic scale, can improve fiber uniformity and carding effect everywhere greatly.
For the combing operation: by carding machine the fiber of feeding is carried out sufficient combing, obtain uniform fibre web.The main cylinder rotating speed of carding machine is 800-900r/min, and indoor temperature is controlled at 15-30 ℃, and relative humidity is controlled at 50-80%, and it adopts double cylinder and double doffer combing mode, has improved carding effect and output.
For the lapping operation be: the fiber that obtains through combing is carried out repeatedly and overlapping its grammes per square metre that makes of keeping necessarily spacing reaches the 220-270 Kilograms Per Square Meter, adopt cross lapping machine, adjustment by the servomotor program, can change the speed of each dolly, make fibre web be evenly distributed, avoid thick middle, the situation that both sides are thin reduces the fibre web irregularity.
Again with fibre web by hangnail, just sting and begin to take shape fibrofelt.The first road punch frequency and the degree of depth are respectively 550-650r/min, 12-14mm, and the second road punch frequency and the degree of depth are respectively 750-850r/min, 7-9mm.Treat that fleece just adds above-mentioned woven cloth behind the one-step forming.Select the 3rd road acupuncture to add woven cloth, can guarantee that not only fibrofelt has good physical property, and because the first one-step forming of fibrofelt is conducive to both combinations, form good physical property and cloth style.Add the cloth structure and preferably adopt the expanding device, can guarantee the smooth feeding of woven cloth, avoid removing from office base cloth and the discounting phenomenon occurs, and reduce and shrink.
The 3rd road acupuncture complex machining process guarantees the good combination between non-weaving cloth and the woven cloth, and does not damage woven cloth brute force, and can form good cloth style.The 3rd road punch frequency and depth of needling are respectively 750-850r/min, 8-9mm.The moulding of preceding twice fibrofelt has important function to the back synthetic leather.Particularly, the fibre web after the lapping is carried out pinprick reinforcement, pre-thorn adopts the hangnail form, reinforce acupuncture to form the needling fiber felt by last thorn mode again, in its process, guarantee that fibrofelt is fluffy and have certain brute force, be beneficial to the carrying out of later process.The 3rd road and the 4th procedure are reinforcement effect, improve the applying power of fibrofelt (being non-weaving cloth) and woven cloth, and punch frequency and depth of needling are respectively 750-850r/min, 7-9mm, and 800-900r/min, 6-8mm.The 5th road acupuncture is dystopy to thorn, adopts high punch frequency, low depth of needling, and it is played the effect of having a shave, and punch frequency and the depth of needling of the 5th road acupuncture are respectively 850-950r/min, and 3-6mm guarantees the special surperficial style of leather base cloth.
After tested, record leather base cloth grammes per square metre and be 250 grams/square metre, thickness is 0.9mm, vertically brute force is 320-330N/3cm, laterally brute force is 330-340N/3cm, the longitudinal fracture percentage elongation is 85-95%, and the transverse breakage percentage elongation is 90-100%, and the explosion brute force is 15kgf/cm 2Compare the leather base cloth performance that leather base cloth production company produces on the market---vertical powerful 240-260N/5cm that is, laterally brute force is 220-230N/5cm, and the longitudinal fracture percentage elongation is 70-80%, and the transverse breakage percentage elongation is 80-90%, and the explosion brute force is 12kgf/cm 2
As can be known: be promoted to 1.03 (mean values) to the ultimate strength uniformity from 1.11 in length and breadth, elongation at break is increased to 1.05 (mean values) from 1.27, and its ultimate strength and elongation at break have had the raising of certain amplitude, and the explosion brute force has also improved 25%.
Embodiment two
A kind of high-performance that the present invention relates to is evenly removed from office base cloth, and the Regenerated Polyester Fibres 2.0D with 85% * 51mm and Regenerated Polyester Fibres 3.0D * 51mm of 15% are raw material, woven cloth through close be 70-75 root/in, filling density is 40-45 root/in.
During production, at first fibrous raw material is carried out shredding and mixes, again by the fiber feeding system, vibration hopper or air pressure hopper are sent fiber into the combing system, through carding, and by the lapping machine overlap onto repeatedly the required number of plies or grammes per square metre 250-270 gram/square metre.Prepare high-performance and evenly remove from office base cloth by 5 needing machines, 9 needle plate needing machines.With fibre web by hangnail, just sting and begin to take shape fibrofelt.
The first road punch frequency and the degree of depth are respectively 550-650r/min, 12-14mm, and the second road punch frequency and the degree of depth are respectively 750-850r/min, 7-9mm, treat that fleece just adds above-mentioned woven cloth behind the one-step forming.Select the 3rd road acupuncture to add woven cloth, can guarantee that not only fibrofelt has good physical property, and fibrofelt is one-step forming just, be conducive to both combinations, form good physical property and cloth style, the 3rd road acupuncture is the present invention with the corresponding step of needling process between nonwoven layer 100 and the woven layer of cloth 200.Add the cloth structure and adopt the expanding device, can guarantee the smooth feeding of woven cloth, avoid removing from office base cloth and the discounting phenomenon occurs, and reduce and shrink.The 3rd road acupuncture complex machining process guarantees fibrofelt and woven fabric good combination, and does not damage the woven fabric brute force, forms good cloth style, and punch frequency and depth of needling are respectively 750-850r/min, 8-9mm.The moulding of preceding twice fibrofelt has important function to the back synthetic leather.
After tested, record leather base cloth grammes per square metre and be 250 grams/square metre, thickness is 0.9mm, vertically brute force is 400-420N/3cm, horizontal brute force is 420-430N/3cm, the longitudinal fracture percentage elongation is that 90-100%, transverse breakage percentage elongation are 95-105%, and the explosion brute force is 15kgf/cm 2Compare the leather base cloth performance that leather base cloth production company produces on the market---vertical powerful 240-260N/5cm that is, laterally brute force is 220-230N/5cm, and the longitudinal fracture percentage elongation is 70-80%, and the transverse breakage percentage elongation is 80-90%, and the explosion brute force is 12kgf/cm 2
As can be known: be promoted to 1.04 (mean values) to the ultimate strength uniformity from 1.11 in length and breadth, elongation at break is increased to 1.05 (mean values) from 1.27, and its ultimate strength and elongation at break have had the raising of certain amplitude.The explosion brute force has improved 25%.
Above-described embodiment and graphic and non-limiting product form of the present invention and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present invention to its suitable variation or modification of doing.

Claims (8)

1. a high-performance is evenly removed from office base cloth, it is characterized in that, comprise nonwoven layer and be compounded in woven layer of cloth on the nonwoven layer by needling process, this leather base cloth in length and breadth to ultimate strength and elongation at break than all in 1: 1.1.
2. a kind of high-performance as claimed in claim 1 is evenly removed from office base cloth, it is characterized in that, this nonwoven layer is raw material with the Regenerated Polyester Fibres of 70-100wt% and the bigization terylene short fiber of 0-30wt%, forms after mixing shredding, carding, lapping and twice acupuncture; The line density of this Regenerated Polyester Fibres is 1.5-4D, and fibre length is 38-76mm; The line density that is somebody's turn to do bigization terylene short fiber is 1.4-3D, and fibre length is 38-51mm.
3. a kind of high-performance as claimed in claim 2 is evenly removed from office base cloth, it is characterized in that, the Regenerated Polyester Fibres of this 70-100wt% adopts 2.0D * 51mm Regenerated Polyester Fibres of 20-90wt% and 3.0D * 51mm Regenerated Polyester Fibres of 10-50wt%, and this bigization terylene short fiber adopts 1.5D * 64mm.
4. a kind of high-performance as claimed in claim 2 is evenly removed from office base cloth, it is characterized in that, the first road punch frequency and the degree of depth are respectively 550-650r/min, 12-14mm in this twice acupuncture, and the second road punch frequency and the degree of depth are respectively 750-850r/min, 7-9mm.
5. a kind of high-performance as claimed in claim 4 is evenly removed from office base cloth, it is characterized in that, needling process between this nonwoven layer and the woven layer of cloth is to adopt to be positioned at nonwoven layer and to add the 3rd road acupuncture after road acupuncture in man-hour first and the second road acupuncture, and the punch frequency of the 3rd road acupuncture and depth of needling are respectively 750-850r/min, 8-9mm.
6. a kind of high-performance as claimed in claim 5 is evenly removed from office base cloth, it is characterized in that, needling process between this nonwoven layer and the woven layer of cloth also comprises the 4th road acupuncture and the 5th road acupuncture, and the punch frequency of the 4th road acupuncture and depth of needling are respectively 800-900r/min, 6-8mm; The punch frequency of the 5th road acupuncture and depth of needling are respectively 850-950r/min, 3-6mm.
7. a kind of high-performance as claimed in claim 1 is evenly removed from office base cloth, it is characterized in that, this woven layer of cloth adopts dacron thread to make, its through close be 65-85 root/in, filling density 35-50 root/in.
8. a kind of high-performance as claimed in claim 1 is evenly removed from office base cloth, it is characterized in that, this woven layer of cloth compound to the non-weaving cloth before also through the steam heat typing.
CN201310112368.2A 2013-04-02 2013-04-02 High-performance uniform leather base fabric Expired - Fee Related CN103192568B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103182816A (en) * 2013-04-02 2013-07-03 福建鑫华股份有限公司 Uniform and high-performance leather base fabric
CN104476862A (en) * 2014-11-05 2015-04-01 嘉兴学院 Polylactic acid fiber cup and its production method
CN105220358A (en) * 2015-08-25 2016-01-06 福建鑫华股份有限公司 A kind of footwear high-strength needling non-woven reinforcement cloth and preparation method thereof
CN108917824A (en) * 2018-05-11 2018-11-30 南通大学 Depth of needling acts on the quantization method influenced on radiation protection non-woven material

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CN1696375A (en) * 2004-05-13 2005-11-16 海南欣龙无纺股份有限公司 Hyperfine structured base cloth material for imitating real leather, and preparation method
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103182816A (en) * 2013-04-02 2013-07-03 福建鑫华股份有限公司 Uniform and high-performance leather base fabric
CN103182816B (en) * 2013-04-02 2016-01-06 福建鑫华股份有限公司 A kind of uniform high-performance leather base cloth
CN104476862A (en) * 2014-11-05 2015-04-01 嘉兴学院 Polylactic acid fiber cup and its production method
CN104476862B (en) * 2014-11-05 2016-08-24 嘉兴学院 A kind of acid fiber by polylactic cup and preparation method thereof
CN105220358A (en) * 2015-08-25 2016-01-06 福建鑫华股份有限公司 A kind of footwear high-strength needling non-woven reinforcement cloth and preparation method thereof
CN108917824A (en) * 2018-05-11 2018-11-30 南通大学 Depth of needling acts on the quantization method influenced on radiation protection non-woven material

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