CN103184346A - Method for selectively separating vanadium, lead and zinc from vanadinite - Google Patents

Method for selectively separating vanadium, lead and zinc from vanadinite Download PDF

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CN103184346A
CN103184346A CN2013101342158A CN201310134215A CN103184346A CN 103184346 A CN103184346 A CN 103184346A CN 2013101342158 A CN2013101342158 A CN 2013101342158A CN 201310134215 A CN201310134215 A CN 201310134215A CN 103184346 A CN103184346 A CN 103184346A
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vanadium
lead
zinc
vanadinite
slag
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霍广生
卢晓颖
彭超
宋琼
缪加坦
朱和平
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Central South University
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Abstract

本发明公开了一种从钒铅矿中选择性分离钒、铅和锌的方法,该方法是将钒铅矿细磨成矿粉后和碱金属盐熔剂、炭质还原剂混合得到炉料;将得到的炉料造球后置于熔炼炉中,在1100~1250℃下熔炼;将熔炼后得到的炉渣用水在85~90℃下浸出钒后,过滤,得到钒浸出液;该方法简单、操作方便、金属综合利用率高、生产效率高、环境友好、生产成本低、经济效益好。The invention discloses a method for selectively separating vanadium, lead and zinc from vanadium-lead ore. The method is to finely grind the vanadium-lead ore into ore powder and mix it with an alkali metal salt flux and a carbonaceous reducing agent to obtain a charge; The obtained charge is pelletized and then placed in a smelting furnace for smelting at 1100-1250°C; the slag obtained after smelting is leached with water at 85-90°C for vanadium, and filtered to obtain a vanadium leaching solution; the method is simple, easy to operate, and The metal comprehensive utilization rate is high, the production efficiency is high, the environment is friendly, the production cost is low, and the economic benefit is good.

Description

一种从钒铅矿中选择性分离钒、铅和锌的方法A method for selectively separating vanadium, lead and zinc from vanadinite

技术领域technical field

本发明涉及一种从钒铅矿中选择性分离钒、铅和锌的方法,属矿物提取冶金技术领域。The invention relates to a method for selectively separating vanadium, lead and zinc from vanadium-lead ore, belonging to the technical field of mineral extraction and metallurgy.

技术背景technical background

钒铅矿主要在铅锌矿床的氧化带呈次生矿物产生,与铅锌的氧化矿物共生。通过选矿的方法得到的钒铅矿精矿常含有锌,是一种多金属氧化矿物。钒铅矿精矿通常含Pb32~42%,V2O58~13%,Zn10~13%,有的还含有10-60g/t的Ag,具有重要的利用价值。Vanadinite is mainly produced as secondary minerals in the oxidation zone of lead-zinc deposits, and is symbiotic with lead-zinc oxide minerals. The vanadinite concentrate obtained by beneficiation often contains zinc, which is a kind of polymetallic oxide mineral. Vanadinite concentrate usually contains Pb32~42%, V 2 O 5 8~13%, Zn10~13%, some also contain 10-60g/t Ag, which has important utilization value.

目前国内对钒铅矿精矿的利用有如下两种方法:At present, there are two methods for the utilization of vanadium-lead ore concentrate in China:

一是作为炼铅的原料,采用传统的铅冶炼方法直接炼制粗铅。该法对于多金属钒铅矿来说,只利用了其中的铅,而钒和锌未得到利用,资源的利用率极低。由于钒铅矿精矿中的锌高达10~13%,钒铅矿精矿作为炼铅原料,亦只能用于配矿使用。One is as raw material for lead smelting, using traditional lead smelting methods to directly smelt crude lead. For polymetallic vanadic-lead ores, this method only utilizes the lead therein, while the vanadium and zinc are not utilized, and the resource utilization rate is extremely low. Since the zinc in vanadinite concentrate is as high as 10-13%, vanadinite concentrate can only be used for ore blending as raw material for lead smelting.

二是采用酸浸的方法提取五氧化二钒。钒铅矿精矿为矿物质原料,成份十分复杂,酸浸时除钒的化合物溶解外,许多杂质的化合物也会溶于酸,进入酸浸液中。这些杂质离子会与多钒酸根离子结合生成不溶性的多钒酸盐或杂多酸盐,使已溶解的钒又重新进入酸浸残渣中,而得不到回收。而且钒的化合物酸浸反应是可逆的,当溶液的酸度降低时,反应会朝相反的方向进行。为了提高钒的浸出率,钒铅矿的酸浸提钒,必须在高酸度下进行,但酸度过高时,进入溶液的杂质也相应增加,这不仅影响钒的收率,还会影响五氧化二钒的品质,也给后续的沉淀操作和钒的精制带来很大的麻烦。利用钒铅矿精矿提取五氧化二钒,酸浸残渣几乎保留了钒铅矿中全部的铅,可作为炼铅原料利用,使得钒铅矿中的有价金属的利用率有所提高。但存在的问题是,钒铅矿的酸浸效率低,钒的收率仅为60%,工艺流程长,酸碱消耗量大,酸浸法对设备要求高,操作环境差,而且过程中会产生大量的废酸水,处理难度大,处理费用高,而且提钒后的残渣只能作为炼铅的原料,其经济附加值不高。The second is to extract vanadium pentoxide by acid leaching. Vanadinite concentrate is a mineral raw material with very complex components. During acid leaching, in addition to the dissolution of vanadium compounds, many impurity compounds will also dissolve in acid and enter the acid leaching solution. These impurity ions will combine with polyvanadate ions to form insoluble polyvanadate or heteropolyacid salt, so that the dissolved vanadium will re-enter the acid leaching residue and cannot be recovered. Moreover, the acid leaching reaction of vanadium compounds is reversible. When the acidity of the solution decreases, the reaction will proceed in the opposite direction. In order to improve the leaching rate of vanadium, vanadium-lead ore acid leaching vanadium must be carried out under high acidity, but when the acidity is too high, the impurities entering the solution will also increase accordingly, which not only affects the yield of vanadium, but also affects the pentoxide The quality of divanadium also brings great troubles to the subsequent precipitation operation and refining of vanadium. The vanadium-lead ore concentrate is used to extract vanadium pentoxide, and the acid leaching residue retains almost all the lead in the vanadin-lead ore, which can be used as a lead smelting raw material, which improves the utilization rate of valuable metals in the vanadin-lead ore. However, there are problems that the acid leaching efficiency of vanadium-lead ore is low, the yield of vanadium is only 60%, the process flow is long, the consumption of acid and alkali is large, the acid leaching method requires high equipment, the operating environment is poor, and the process will A large amount of waste acid water is produced, which is difficult to deal with and high in cost. Moreover, the residue after vanadium extraction can only be used as raw material for lead smelting, and its economic added value is not high.

发明内容Contents of the invention

本发明针对传统钒铅矿冶炼过程中资源利用率太低和采用酸浸的方法提取五氧化二钒过程中酸浸效率低、杂质难除、工艺流程长、酸碱消耗量大、对设备要求高、成本高的缺陷,目的在于提供一种能使金属资源得以充分利用且回收率高、成本低、环境友好、流程短、工艺简单的从钒铅矿中选择性分离钒、铅和锌的方法。The invention aims at the low resource utilization rate in the traditional vanadium-lead ore smelting process and the low acid leaching efficiency in the process of extracting vanadium pentoxide by acid leaching, difficult to remove impurities, long process flow, large acid and alkali consumption, and high equipment requirements. The purpose is to provide a method for selectively separating vanadium, lead and zinc from vanadium-lead ore that can make full use of metal resources and has high recovery rate, low cost, environmental friendliness, short flow process and simple process. method.

本发明提供了一种从钒铅矿中选择性分离钒、铅和锌的方法,该方法是将钒铅矿细磨成矿粉后和碱金属盐熔剂、炭质还原剂混合得到炉料;将得到的炉料造球后置于熔炼炉中,在1100~1250℃下熔炼;将熔炼后得到的炉渣用水在85~90℃下浸出钒后,过滤,得到钒浸出液;其中,熔炼过程中锌呈气态挥发,铅呈液态沉在炉底,钒以碱金属钒酸盐的形态保留于炉渣中。The invention provides a method for selectively separating vanadium, lead and zinc from vanadium-lead ore. The method is to finely grind vanadand-lead ore into ore powder and mix it with an alkali metal salt flux and a carbonaceous reducing agent to obtain a charge; The obtained charge is pelletized and then placed in a smelting furnace and smelted at 1100-1250°C; the slag obtained after smelting is leached with water at 85-90°C and then filtered to obtain a vanadium leaching solution; wherein, during the smelting process, zinc is The gaseous volatilizes, the lead sinks in the bottom of the furnace in a liquid state, and the vanadium remains in the slag in the form of alkali metal vanadate.

所述的碱金属盐熔剂为Na2CO3或K2CO3中的一种或两种的混合。The alkali metal salt flux is one or a mixture of Na 2 CO 3 or K 2 CO 3 .

所述的碱金属盐熔剂的加入量为钒铅矿中的钒、硅和磷分别反应生成相应的M3VO4、M2SiO3、M3PO4所需理论摩尔量的1.2~2.0倍,其中,M为Na或K。The amount of the alkali metal salt flux added is 1.2 to 2.0 times the theoretical molar amount required for the respective reactions of vanadium, silicon and phosphorus in the vanadinite to generate the corresponding M 3 VO 4 , M 2 SiO 3 , and M 3 PO 4 , where M is Na or K.

所述的炭质还原剂为焦炭。The carbonaceous reducing agent is coke.

所述的还原剂的加入量为钒铅矿中的PbO、ZnO和Fe2O3分别还原反应生成相应的Pb、Zn和FeO所需理论摩尔量的1.2~1.5倍。The added amount of the reducing agent is 1.2-1.5 times of the theoretical molar amount required for the respective reduction reaction of PbO, ZnO and Fe2O3 in the vanadinite to generate corresponding Pb, Zn and FeO.

所述的熔炼时间为20~60min。The smelting time is 20-60 minutes.

所述的浸出水和炉渣的液固体积比为3~5:1。The liquid-solid volume ratio of the leach water and the slag is 3-5:1.

所述的浸出时间为75~100min。The leaching time is 75-100 minutes.

所述的钒铅矿细磨后,粒度不大于0.18mm。After the vanadinite is finely ground, the particle size is not greater than 0.18mm.

所述的炭质还原剂的粒度不大于0.18mm。The particle size of the carbonaceous reducing agent is not greater than 0.18mm.

所述的熔炼过程中钒铅矿中的锌呈气态挥发后以烟尘的形态被回收,液态沉在炉底铅以粗铅形态回收,钒以钒酸盐的形态保留于炉渣中,用水浸出。During the smelting process, the zinc in the vanadinite is recovered in the form of smoke after volatilization in the gaseous state, the liquid sinks to the bottom of the furnace and is recovered in the form of crude lead, and the vanadium is retained in the slag in the form of vanadate and is leached with water.

本发明方法中所述的造球是采用高压对辊压球机压制成型、球团尺寸20~40mm,成型压力17~20Mpa,经干燥后的球团水分不大于2.0%。The pelletizing described in the method of the present invention is formed by using a high-pressure double-roller briquetting machine, the size of the pellets is 20-40mm, the molding pressure is 17-20Mpa, and the moisture content of the dried pellets is not more than 2.0%.

本发明方法的熔炼过程可以采用电炉熔炼,也可以采用反射炉熔炼;当采用反射炉熔炼时,炉料不需造球。The smelting process of the method of the present invention can be smelted in an electric furnace, or can be smelted in a reverberatory furnace; when the reverberatory furnace is used for smelting, the charge does not need to be pelletized.

本发明方法中如果钒铅矿中含有Ag,会被富集于粗铅中,在铅的精炼过程中得以回收。In the method of the present invention, if the vanadinite contains Ag, it will be enriched in crude lead and recovered in the lead refining process.

本发明具体的从钒铅矿中选择性分离钒、铅和锌的方法,包括如下步骤:The concrete method of the present invention selectively separates vanadium, lead and zinc from vanadinite, comprises the steps:

第一步:磨矿、混料、造球The first step: Grinding, mixing, pelletizing

将钒铅矿细磨至平均粒度不大于0.18mm的矿粉,在所得矿粉中添加熔剂及平均粒度不大于0.18mm的炭质还原剂,混合均匀后造球,得球团矿;Finely grind vanadinite ore to an ore powder with an average particle size of no more than 0.18mm, add a flux and a carbonaceous reducing agent with an average particle size of no more than 0.18mm to the obtained ore powder, mix them uniformly, and pelletize to obtain pellets;

第二步:还原熔炼The second step: reduction smelting

将第一步所得球团矿置于熔炼炉,加热至熔炼温度1100~1250℃,保温20~60分钟;The pellets obtained in the first step are placed in a smelting furnace, heated to a smelting temperature of 1100-1250°C, and kept for 20-60 minutes;

钒铅矿中的铅锌被选择性还原,铅被还原成铅金属,从炉底放出,得到粗铅矿;锌以锌蒸汽挥发,在空气中氧化,最终以烟尘的形态被回收;而钒则以可溶性钒酸盐的形态保留于碱性炉渣中;通过还原熔炼过程一次性实现了钒、铅和锌的有效分离;The lead and zinc in vanadinite are selectively reduced, and the lead is reduced to lead metal, which is released from the bottom of the furnace to obtain crude lead ore; zinc is volatilized with zinc vapor, oxidized in the air, and finally recovered in the form of soot; and vanadium Then it remains in the basic slag in the form of soluble vanadate; through the reduction smelting process, the effective separation of vanadium, lead and zinc is realized at one time;

第三步:提取钒Step Three: Extract Vanadium

将第二步还原熔炼所得含钒碱性炉渣以水浸出提取钒,水和炉渣的液固比为3~5:1,浸出温度85~90℃,浸出时间75~100min;浸出完成后过滤,得含钒浸出液和浸出渣;所得含钒浸出液可按钒冶金中常规的化学除杂方法净化后,再经水解沉钒或铵盐沉钒得到钒产品。The vanadium-containing basic slag obtained in the second step of reduction smelting is extracted with water to extract vanadium. The liquid-solid ratio of water and slag is 3-5:1, the leaching temperature is 85-90°C, and the leaching time is 75-100 minutes; after the leaching is completed, filter, Vanadium-containing leaching solution and leaching slag are obtained; the obtained vanadium-containing leaching solution can be purified by conventional chemical impurity removal methods in vanadium metallurgy, and then subjected to hydrolysis or ammonium salt vanadium precipitation to obtain vanadium products.

本发明的技术原理:发明人通过反复试验,克服了传统钒铅矿冶炼过程中资源浪费和酸浸的方法提取五氧化二钒过程中钒浸出率低且杂质难除的缺陷,首次提出了一种通过还原熔炼同时从钒铅矿中选择性分离出钒、铅和锌的方法。本发明方法的熔炼过程中加入强碱弱酸盐作为熔剂,结合焦炭还原剂,在温度为1100~1250℃的环境下熔炼,发生复杂的系列反应,钒、硅和磷分别反应生成相应的化学性质稳定的K3VO4、K2SiO3和K3PO4,或者它们的钠盐,而PbO、ZnO和Fe2O3分别还原反应生成相应的Pb、Zn和FeO,在该熔炼温度下,Zn以蒸汽形式挥发并在挥发过程中遇空气氧化成氧化锌,最终以氧化锌烟尘经布袋收集,铅则存于炉底,生成粗铅,而钒就以水溶性盐的形式留在炉渣中,只需进一步采用水作为浸出剂就可以浸出;产生的烟气经布袋收尘后得含锌不小于48%粗氧化锌产品,当粗氧化锌产品中含铅较高时,可用硫酸对其浸出以回收锌,经液固分离后得硫酸锌浸出液和酸浸渣,硫酸锌浸出液可按锌冶金中净化除杂、电解沉积的常规工艺进行处理制取新产品,酸浸渣返回本发明的混料工序进一步回收残渣中的铅。The technical principle of the present invention: the inventor overcomes the waste of resources in the traditional vanadium-lead ore smelting process and the defects of low vanadium pentoxide leaching rate and difficult to remove impurities in the process of extracting vanadium pentoxide by acid leaching in the smelting process of vanadium-lead ore, and proposes a new method for the first time. A method for the simultaneous selective separation of vanadium, lead and zinc from vanadinite ore by reduction smelting. In the smelting process of the method of the present invention, a strong base and a weak acid salt are added as a flux, combined with a coke reducing agent, and smelted in an environment with a temperature of 1100-1250 ° C, a series of complex reactions occur, and vanadium, silicon and phosphorus react respectively to form corresponding chemical compounds. Stable K 3 VO 4 , K 2 SiO 3 and K 3 PO 4 , or their sodium salts, while PbO, ZnO and Fe 2 O 3 are reduced to corresponding Pb, Zn and FeO respectively. At this melting temperature , Zn volatilizes in the form of steam and is oxidized to zinc oxide when it encounters air during the volatilization process, and finally it is collected as zinc oxide fume through a cloth bag, lead is stored at the bottom of the furnace to generate crude lead, and vanadium is left in the slag in the form of water-soluble salt In the process, only need to further use water as the leaching agent can be leached; the generated flue gas is dust-collected by a bag to obtain a crude zinc oxide product containing no less than 48% zinc. When the lead content in the crude zinc oxide product is high, sulfuric acid can be used to treat the It is leached to recover zinc, and after liquid-solid separation, zinc sulfate leaching solution and acid leaching residue are obtained. The zinc sulfate leaching solution can be processed according to the conventional process of purification and impurity removal and electrolytic deposition in zinc metallurgy to prepare new products, and the acid leaching residue returns to the present invention. The mixing process further recovers the lead in the residue.

本发明的有益效果:Beneficial effects of the present invention:

1、本发明工艺方法在碱性熔剂中经过还原熔炼后可一次性实现铅、钒和锌的有效分离,生产效率高,成本低,经济效益好,并且方法简单合理、操作方便;1. The process of the present invention can effectively separate lead, vanadium and zinc at one time after reduction smelting in an alkaline flux, has high production efficiency, low cost, good economic benefits, simple and reasonable method, and convenient operation;

2、本发明中钒铅矿的还原熔炼过程金属回收率高,铅的还原率不低于95%,粗铅中含铅量不低于96%,锌的还原挥发率不低于80%,钒的转化率不低于95%,使含多金属钒铅矿资源得到充分回收利用;2. The recovery rate of metal in the reduction smelting process of vanadinite ore in the present invention is high, the reduction rate of lead is not less than 95%, the lead content in crude lead is not less than 96%, and the reduction volatilization rate of zinc is not less than 80%. The conversion rate of vanadium is not less than 95%, so that the resources of polymetallic vanadium-lead ore can be fully recycled;

3、本发明中钒铅矿的还原熔炼过程得到的含钒碱性炉渣中,钒主要以易溶于水的钠盐或钾盐形态存在,只需通过简单的水浸出,即可从含钒的碱炉渣中浸出提取钒,避免使用大量的酸进行浸出,既环保又廉价。3. In the vanadium-containing basic slag obtained by the reduction smelting process of vanadium-lead ore in the present invention, vanadium mainly exists in the form of sodium salt or potassium salt that is easily soluble in water. Only by simple water leaching, the vanadium-containing Vanadium is extracted by leaching from the alkali slag, avoiding the use of a large amount of acid for leaching, which is environmentally friendly and cheap.

具体实施方式Detailed ways

以下实施例旨在说明本发明,而不是对本发明的进一步限定。The following examples are intended to illustrate the present invention, but not to further limit the present invention.

实施例1:Example 1:

取含Pb38.84%、V2O510.34%、Zn11.23%、Fe13.62%、SiO22.94%、Ag47g/t的钒铅矿提取钒、铅和锌。其实施过程为:将钒铅矿磨细至粒度≤0.18mm,然后配入熔剂碳酸钠和还原剂焦碳粉。其配比为:钒铅矿粉:碳酸钠:焦碳粉为100:28.0:8.5(碳酸钠的加入量为理论量的1.2倍,还原剂的加入量为理论量的1.2倍),焦碳粉含固定碳83%。将称量准确的物料,在混料机内均匀混合30min,混合均匀后将混合料压制成球团,球团直径30mm,成型压力20Mpa,球团经自然干燥后含水份<2%。将球团送入熔炼炉内进行还原熔炼,本实施例所用熔炼炉为还原电炉,电炉变压器额定容量400KVA,控制熔炼温度1250℃。待炉膛内的球团全部熔融且熔体液面下降后,继续加入球团矿,直至最后炉膛被熔体所填满,此后保温50分钟。从炉膛底部的金属排放口将粗铅放出,从熔渣排放口将含钒碱熔渣放出,含锌烟尘在熔炼过程中通过布袋收尘器收集。所得产品如下:Extract vanadium, lead and zinc from vanadium-lead ore containing Pb38.84%, V2O510.34 %, Zn11.23 %, Fe13.62%, SiO22.94 %, Ag47g/t. The implementation process is as follows: grind the vanadinite ore to a particle size of ≤0.18mm, and then add flux sodium carbonate and reducing agent coke powder. The ratio is: vanadinite powder: sodium carbonate: coke powder is 100:28.0:8.5 (the amount of sodium carbonate added is 1.2 times the theoretical amount, the amount of reducing agent added is 1.2 times the theoretical amount), coke The powder contains 83% fixed carbon. Mix the accurately weighed materials uniformly in the mixer for 30 minutes. After mixing evenly, press the mixture into pellets. The diameter of the pellets is 30mm, and the molding pressure is 20Mpa. The moisture content of the pellets is less than 2% after natural drying. The pellets are sent into a melting furnace for reduction smelting. The melting furnace used in this embodiment is a reduction electric furnace with a transformer rated capacity of 400KVA and a controlled melting temperature of 1250°C. After all the pellets in the furnace are melted and the liquid level of the melt drops, continue to add pellets until the furnace is finally filled with the melt, and keep warm for 50 minutes thereafter. The crude lead is released from the metal discharge port at the bottom of the furnace, the vanadium-containing alkali slag is released from the slag discharge port, and the zinc-containing fume is collected by the bag dust collector during the smelting process. The resulting products are as follows:

1、粗铅:所得粗铅中的铅98.58%,铅的还原率98.89%,粗铅中的银116g/t,银的收率96.03%。1. Crude lead: lead in the obtained crude lead is 98.58%, lead reduction rate is 98.89%, silver in crude lead is 116g/t, and silver yield is 96.03%.

2、含钒碱熔渣:所得含钒碱熔渣含五氧化二钒26.52%,熔渣几乎富集了原料中全部的钒。熔渣冷凝后,粉碎至0~8mm粒度,在球磨机内湿磨。将球磨后的矿浆转入浸出槽中,加水控制液固比为3:1、浸出时间90min、浸出温度90℃,浸出结束后过滤,并用清水洗涤滤饼。所得浸渣含V2O50.54%,钒的浸出率达99%。所得含钒浸出液用钒冶金常规工艺处理即可。2. Vanadium-containing alkali slag: the obtained vanadium-containing alkali slag contains 26.52% vanadium pentoxide, and the slag is almost enriched with all the vanadium in the raw material. After the molten slag is condensed, it is crushed to a particle size of 0-8mm, and wet-milled in a ball mill. Transfer the ball-milled pulp into the leaching tank, add water to control the liquid-solid ratio to 3:1, the leaching time is 90 minutes, and the leaching temperature is 90°C. After leaching, filter and wash the filter cake with clean water. The resulting leaching residue contains 0.54% V 2 O 5 , and the leaching rate of vanadium reaches 99%. The obtained vanadium-containing leaching solution can be treated by conventional vanadium metallurgy process.

3、烟尘:本实施例锌的还原蒸发率82.44%,所得烟尘中含锌54.32%、含铅11.46%。烟尘采用180g/L的硫酸浸出锌,在液固比6:1、浸出温度90℃的条件下浸出90min。浸出结束后过滤得含铅浸出渣和硫酸锌溶液。浸渣含锌2.5%,锌的浸出率98.7%。浸渣含铅40.60%,浸渣返回混料作业,通过再熔炼回收其中的铅,硫酸锌溶液可按锌冶炼常规工艺进行处理。3. Smoke and dust: the reduction evaporation rate of zinc in this embodiment is 82.44%, and the resulting smoke and dust contain 54.32% zinc and 11.46% lead. Zinc is leached from smoke and dust with 180g/L sulfuric acid for 90 minutes at a liquid-to-solid ratio of 6:1 and a leaching temperature of 90°C. After the leaching is finished, filter to obtain lead-containing leaching residue and zinc sulfate solution. The leaching slag contains 2.5% zinc, and the leaching rate of zinc is 98.7%. The leaching slag contains 40.60% lead, and the leaching slag is returned to the mixing operation, and the lead in it is recovered by resmelting. The zinc sulfate solution can be treated according to the conventional process of zinc smelting.

实施例2:Example 2:

取含Pb38.84%、V2O510.34%、Zn11.23%、Fe13.62%、SiO22.94%、Ag47g/t的钒铅矿提取钒、铅和锌。其实施过程为:将钒铅矿磨细至粒度≤0.18mm,然后配入熔剂碳酸钠和还原剂焦碳粉。其配比为:钒铅矿粉:碳酸钠:焦碳粉为100:46.0:10.5(碳酸钠的加入量为理论量的1.97倍,还原剂的加入量为理论量的1.45倍),焦碳粉含固定碳83%。将称量准确的物料,在混料机内均匀混合30min,混合均匀后将混合料压制成球团,球团直径30mm,成型压力20Mpa,球团经自然干燥后含水份<2%。将球团送入熔炼炉内进行还原熔炼,本实施例所用熔炼炉为还原电炉,电炉变压器额定容量400KVA,控制熔炼温度1150℃。待炉膛内的球团全部熔融且熔体液面下降后,继续加入球团矿,直至最后炉膛被熔体所填满,此后保温25分钟。从炉膛底部的金属排放口将粗铅放出,从熔渣排放口将含钒碱熔渣放出,含锌烟尘在熔炼过程中通过布袋收尘器收集。所得产品如下:Extract vanadium, lead and zinc from vanadium-lead ore containing Pb38.84%, V2O510.34 %, Zn11.23 %, Fe13.62%, SiO22.94 %, Ag47g/t. The implementation process is as follows: grind the vanadinite ore to a particle size of ≤0.18mm, and then add flux sodium carbonate and reducing agent coke powder. The ratio is: vanadinite powder: sodium carbonate: coke powder is 100:46.0:10.5 (the amount of sodium carbonate added is 1.97 times the theoretical amount, the amount of reducing agent added is 1.45 times the theoretical amount), coke The powder contains 83% fixed carbon. Mix the accurately weighed materials uniformly in the mixer for 30 minutes. After mixing evenly, press the mixture into pellets. The diameter of the pellets is 30mm, and the molding pressure is 20Mpa. The moisture content of the pellets is less than 2% after natural drying. The pellets are sent into a melting furnace for reduction smelting. The melting furnace used in this embodiment is a reduction electric furnace with a transformer rated capacity of 400KVA and a controlled melting temperature of 1150°C. After all the pellets in the furnace are melted and the liquid level of the melt drops, continue to add pellets until the furnace is finally filled with the melt, and then keep warm for 25 minutes. The crude lead is released from the metal discharge port at the bottom of the furnace, the vanadium-containing alkali slag is released from the slag discharge port, and the zinc-containing fume is collected by the bag dust collector during the smelting process. The resulting products are as follows:

1、粗铅:粗铅中的铅97.50%,铅的还原率98.85%,粗铅中的银114g/t,银的收率95.82%。1. Crude lead: lead in crude lead is 97.50%, lead reduction rate is 98.85%, silver in crude lead is 114g/t, and silver yield is 95.82%.

2、含钒碱熔渣:含钒碱熔渣含五氧化二钒24.68%,熔渣几乎富集了原料中全部的钒。熔渣冷凝后,粉碎至0~8mm粒度,在球磨机内湿磨。将球磨后的矿浆转入浸出槽中,加水控制液固比为5:1、浸出时间90min、浸出温度90℃,浸出结束后过滤,并用清水洗涤滤饼。所得浸渣含V2O50.32%,钒的浸出率99.4%。所得含钒浸出液用钒冶金常规工艺处理即可。2. Vanadium-containing alkali slag: vanadium-containing alkali slag contains 24.68% vanadium pentoxide, and the slag is almost enriched with all the vanadium in the raw material. After the molten slag is condensed, it is crushed to a particle size of 0-8mm, and wet-milled in a ball mill. Transfer the ball-milled pulp into the leaching tank, add water to control the liquid-solid ratio to 5:1, the leaching time is 90min, and the leaching temperature is 90°C. After leaching, filter and wash the filter cake with clean water. The resulting leaching residue contains 0.32% V 2 O 5 , and the leaching rate of vanadium is 99.4%. The obtained vanadium-containing leaching solution can be treated by conventional vanadium metallurgy process.

3、烟尘,本实施例锌的还原蒸发率80.05%,所得烟尘含锌52.58%,铅5.25%。3, soot, the reduction evaporation rate of zinc in the present embodiment is 80.05%, and the gained soot contains 52.58% of zinc and 5.25% of lead.

实施例3:Example 3:

取含Pb38.84%、V2O510.34%、Zn11.23%、Fe13.62%、SiO22.94%、Ag47g/t的钒铅矿提取钒、铅和锌。其实施过程为:将钒铅矿磨细至粒度≤0.18mm,然后配入熔剂碳酸钾和还原剂焦碳粉。其配比为:钒铅矿粉:碳酸钾:焦碳粉=100:45.0:9.4(碳酸钾的加入量为理论量的1.48倍,还原剂的加入量为理论量的1.3倍),焦碳粉含固定碳83%。将称量准确的物料,在混料机内均匀混合30min,混合均匀后将混合料压制成球团,球团直径30mm,成型压力20Mpa,球团经自然干燥后含水份<2%。将球团送入熔炼炉内进行还原熔炼,本实施例所用熔炼炉为还原电炉,电炉变压器额定容量400KVA,控制熔炼温度1200℃。待炉膛内的球团全部熔融且熔体液面下降后,继续加入球团矿,直至最后炉膛被熔体所填满,此后保温40分钟。从炉膛底部的金属排放口将粗铅放出,从熔渣排放口将含钒碱熔渣放出,含锌烟尘在熔炼过程中通过布袋收尘器收集。所得产品如下:Extract vanadium, lead and zinc from vanadium-lead ore containing Pb38.84%, V2O510.34 %, Zn11.23 %, Fe13.62%, SiO22.94 %, Ag47g/t. The implementation process is as follows: grind the vanadinite ore to a particle size of ≤0.18mm, and then add flux potassium carbonate and reducing agent coke powder. The ratio is: vanadinite powder: potassium carbonate: coke powder = 100:45.0:9.4 (the amount of potassium carbonate added is 1.48 times the theoretical amount, and the amount of reducing agent added is 1.3 times the theoretical amount), coke The powder contains 83% fixed carbon. Mix the accurately weighed materials uniformly in the mixer for 30 minutes. After mixing evenly, press the mixture into pellets. The diameter of the pellets is 30mm, and the molding pressure is 20Mpa. The moisture content of the pellets is less than 2% after natural drying. The pellets are sent into a melting furnace for reduction smelting. The melting furnace used in this embodiment is a reduction electric furnace with a transformer rated capacity of 400KVA and a controlled melting temperature of 1200°C. After all the pellets in the furnace are melted and the liquid level of the melt drops, continue to add pellets until the furnace is finally filled with the melt, and then keep warm for 40 minutes. The crude lead is released from the metal discharge port at the bottom of the furnace, the vanadium-containing alkali slag is released from the slag discharge port, and the zinc-containing fume is collected by the bag dust collector during the smelting process. The resulting products are as follows:

1、粗铅:粗铅中的铅98.50%,铅的还原率98.52%,粗铅中的银115g/t,银的收率96%。1. Crude lead: lead in crude lead is 98.50%, lead reduction rate is 98.52%, silver in crude lead is 115g/t, and silver yield is 96%.

2、含钒碱熔渣:含钒碱熔渣含五氧化二钒25.45%,熔渣几乎富集了原料中全部的钒。熔渣冷凝后,粉碎至0~8mm粒度,在球磨机内湿磨。将球磨后的矿浆转入浸出槽中,加水控制液固比为4:1、浸出时间90min、浸出温度90℃,浸出结束后过滤,并用清水洗涤滤饼。所得浸渣含V2O50.39%,钒的浸出率99.3%。所得含钒浸出液用钒冶金常规工艺处理即可。2. Vanadium-containing alkali slag: vanadium-containing alkali slag contains 25.45% vanadium pentoxide, and the slag is almost enriched with all the vanadium in the raw material. After the molten slag is condensed, it is crushed to a particle size of 0-8mm, and wet-milled in a ball mill. Transfer the ball-milled pulp into the leaching tank, add water to control the liquid-solid ratio to 4:1, the leaching time is 90min, and the leaching temperature is 90°C. After leaching, filter and wash the filter cake with clean water. The resulting leaching residue contains 0.39% V 2 O 5 , and the leaching rate of vanadium is 99.3%. The obtained vanadium-containing leaching solution can be treated by conventional vanadium metallurgy process.

3、烟尘,本实施例锌的还原蒸发率81%,所得烟尘含锌53.6%,铅9.1%。3, soot, the reducing evaporation rate of present embodiment zinc is 81%, and gained soot contains zinc 53.6%, lead 9.1%.

实施例4:Example 4:

取含Pb38.84%、V2O510.34%、Zn11.23%、Fe13.62%、SiO22.94%、Ag47g/t的钒铅矿提取钒、铅和锌。其实施过程为:将钒铅矿磨细至粒度≤0.18mm,然后配入熔剂碳酸钠和还原剂焦碳粉。其配比为:钒铅矿粉:碳酸钠:焦碳粉=100:28.0:8.5(碳酸钠的加入量为理论量的1.2倍,还原剂的加入量为理论量的1.2倍),焦碳粉含固定碳83%。将称量准确的物料,在混料机内均匀混合30min,混匀后的炉料直接送入反射炉进行还原熔炼。反射炉炉床面积5平方米,炉床与火膛面积比为5:1,反射炉熔炼为间歇熔炼,进料温度700~900℃,熔化阶段逐渐升温至1250℃,保持高温熔炼直至炉料全部熔化,保温沉淀阶段温度维持在1100~1150℃,保温沉淀时间60分钟,从炉膛底部的金属排放口将粗铅放出,从熔渣排放口将含钒碱熔渣放出,含锌烟尘在熔炼过程中通过布袋收尘器收集。所得产品如下:Extract vanadium, lead and zinc from vanadium-lead ore containing Pb38.84%, V2O510.34 %, Zn11.23 %, Fe13.62%, SiO22.94 %, Ag47g/t. The implementation process is as follows: grind the vanadinite ore to a particle size of ≤0.18mm, and then add flux sodium carbonate and reducing agent coke powder. The ratio is: vanadinite powder: sodium carbonate: coke powder = 100:28.0:8.5 (the amount of sodium carbonate added is 1.2 times the theoretical amount, the amount of reducing agent added is 1.2 times the theoretical amount), coke The powder contains 83% fixed carbon. The accurately weighed material is uniformly mixed in the mixer for 30 minutes, and the mixed charge is directly sent to the reverberatory furnace for reduction smelting. The hearth area of the reverberatory furnace is 5 square meters, and the ratio of the hearth to the furnace area is 5:1. The reverberatory furnace smelting is intermittent smelting, the feed temperature is 700-900°C, and the temperature is gradually raised to 1250°C during the melting stage, and the high-temperature melting is maintained until the charge is completely Melting, heat preservation and precipitation stage temperature is maintained at 1100 ~ 1150 ℃, heat preservation and precipitation time is 60 minutes, the crude lead is released from the metal discharge port at the bottom of the furnace, the vanadium-containing alkali slag is released from the slag discharge port, and the zinc-containing fume is released during the smelting process collected by a bag filter. The resulting products are as follows:

1、粗铅:粗铅中的铅98.27%,铅的还原收率98.38%。粗铅中的银115g/t,银的收率96%。1. Crude lead: lead in crude lead is 98.27%, and the reduction yield of lead is 98.38%. The silver in crude lead is 115g/t, and the silver yield is 96%.

2、含钒碱熔渣:所得含钒熔渣中含五氧化二钒23.36%,熔渣几乎富集了原料中全部的钒。熔渣冷凝后,粉碎至0~8mm粒度,在球磨机内湿磨。将球磨后的矿浆转入浸出槽中,加水控制液固比为3:1、浸出时间90min、浸出温度90℃,浸出结束后过滤,并用清水洗涤滤饼。所得浸渣含V2O50.58%,钒的浸出率达98.7%。所得含钒浸出液用钒冶金常规工艺处理即可。2. Vanadium-containing alkali slag: the obtained vanadium-containing slag contains 23.36% of vanadium pentoxide, and the slag is almost enriched with all the vanadium in the raw material. After the molten slag is condensed, it is crushed to a particle size of 0-8mm, and wet-milled in a ball mill. Transfer the ball-milled pulp into the leaching tank, add water to control the liquid-solid ratio to 3:1, the leaching time is 90 minutes, and the leaching temperature is 90°C. After leaching, filter and wash the filter cake with clean water. The resulting leaching residue contains 0.58% V 2 O 5 , and the leaching rate of vanadium reaches 98.7%. The obtained vanadium-containing leaching solution can be treated by conventional vanadium metallurgy process.

3、烟尘:本实例锌的还原蒸发率82.03%,所得烟尘中含锌50.32%、含铅8.83%。3. Smoke and dust: The reduction evaporation rate of zinc in this example is 82.03%, and the obtained smoke contains 50.32% zinc and 8.83% lead.

实施例5:Example 5:

取含Pb45.2%、V2O56.88%、Zn8.6%、Fe12.5%、SiO25.8%、Ag65g/t的钒铅矿提取钒、铅和锌。其实施过程为:将钒铅矿磨细至粒度≤0.18mm,然后配入熔剂碳酸钠和还原剂焦碳粉。其配比为:钒铅矿粉:碳酸钠:焦碳粉=100:44.6:8.3(碳酸钠的加入量为理论量的2.0倍,还原剂的加入量为理论量的1.5倍),焦碳粉含固定碳83%。将称量准确的物料,在混料机内均匀混合30min,混合均匀后将混合料压制成球团,球团直径30mm,成型压力20Mpa,球团经自然干燥后含水份<2%。将球团送入熔炼炉内进行还原熔炼,本实施例所用熔炼炉为还原电炉,电炉变压器额定容量400KVA,控制熔炼温度1150℃。待炉膛内的球团全部熔融且熔体液面下降后,继续加入球团矿,直至最后炉膛被熔体所填满,此后保温25分钟。从炉膛底部的金属排放口将粗铅放出,从熔渣排放口将含钒碱熔渣放出,含锌烟尘在熔炼过程中通过布袋收尘器收集。所得产品如下:Extract vanadium, lead and zinc from vanadium-lead ore containing Pb45.2%, V 2 O 5 6.88%, Zn8.6%, Fe12.5%, SiO 2 5.8%, Ag65g/t. The implementation process is as follows: grind the vanadinite ore to a particle size of ≤0.18mm, and then add flux sodium carbonate and reducing agent coke powder. The ratio is: vanadinite powder: sodium carbonate: coke powder = 100:44.6:8.3 (the amount of sodium carbonate added is 2.0 times the theoretical amount, the amount of reducing agent added is 1.5 times the theoretical amount), coke The powder contains 83% fixed carbon. Mix the accurately weighed materials uniformly in the mixer for 30 minutes. After mixing evenly, press the mixture into pellets. The diameter of the pellets is 30mm, and the molding pressure is 20Mpa. The moisture content of the pellets is less than 2% after natural drying. The pellets are sent into a melting furnace for reduction smelting. The melting furnace used in this embodiment is a reduction electric furnace with a transformer rated capacity of 400KVA and a controlled melting temperature of 1150°C. After all the pellets in the furnace are melted and the liquid level of the melt drops, continue to add pellets until the furnace is finally filled with the melt, and then keep warm for 25 minutes. The crude lead is released from the metal discharge port at the bottom of the furnace, the vanadium-containing alkali slag is released from the slag discharge port, and the zinc-containing fume is collected by the bag dust collector during the smelting process. The resulting products are as follows:

1、粗铅:粗铅中的铅96.80%,铅的还原率98.9%,粗铅中的银138g/t,银的收率95%。1. Crude lead: lead in crude lead is 96.80%, lead reduction rate is 98.9%, silver in crude lead is 138g/t, and silver yield is 95%.

2、含钒碱熔渣:含钒碱熔渣含五氧化二钒17.5%,熔渣几乎富集了原料中全部的钒。熔渣冷凝后,粉碎至0~8mm粒度,在球磨机内湿磨。将球磨后的矿浆转入浸出槽中,加水控制液固比为5:1、浸出时间90min、浸出温度90℃,浸出结束后过滤,并用清水洗涤滤饼。所得浸渣含V2O50.26%,钒的浸出率99.2%。所得含钒浸出液用钒冶金常规工艺处理即可。2. Vanadium-containing alkali slag: Vanadium-containing alkali slag contains 17.5% vanadium pentoxide, and the slag is almost enriched with all the vanadium in the raw material. After the molten slag is condensed, it is crushed to a particle size of 0-8mm, and wet-milled in a ball mill. Transfer the ball-milled pulp into the leaching tank, add water to control the liquid-solid ratio to 5:1, the leaching time is 90min, and the leaching temperature is 90°C. After leaching, filter and wash the filter cake with clean water. The resulting leaching residue contains 0.26% V 2 O 5 , and the leaching rate of vanadium is 99.2%. The obtained vanadium-containing leaching solution can be treated by conventional vanadium metallurgy process.

3、烟尘,本实施例锌的还原蒸发率81.5%,所得烟尘含锌51.5%,铅5.8%。3, soot, the reducing evaporation rate of present embodiment zinc is 81.5%, and gained soot contains zinc 51.5%, lead 5.8%.

Claims (10)

1. the method for selective separation vanadium, lead and zinc from a vanadinite is characterized in that, becomes the vanadinite fine grinding behind the breeze and an alkali metal salt flux, carbonaceous reductant mix and obtain furnace charge; The furnace charge that obtains is made ball be placed in the smelting furnace, 1100~1250 ℃ of following meltings; With the slag water that obtains after the melting 85~90 ℃ leach vanadium down after, filter, obtain vanadium leachate; Wherein, zinc is the gaseous state volatilization in the fusion process, and lead is in a liquid state and sinks to furnace bottom, and vanadium remaines in the slag with the form of basic metal vanadate.
2. the method for claim 1 is characterized in that, described an alkali metal salt flux is Na 2CO 3Or K 2CO 3In one or both mixing.
3. method as claimed in claim 2 is characterized in that, the add-on of described an alkali metal salt flux is that vanadium, silicon and the phosphorus in the vanadinite reacts the corresponding M of generation respectively 3VO 4, M 2SiO 3, M 3PO 41.2~2.0 times of required theoretical molar amount, wherein, M is Na or K.
4. the method for claim 1 is characterized in that, described carbonaceous reductant is coke.
5. method as claimed in claim 4 is characterized in that, the add-on of described reductive agent is PbO, ZnO and the Fe in the vanadinite 2O 3Reduction reaction generates corresponding Pb, Zn and the required theoretical molar amount of FeO 1.2~1.5 times respectively.
6. the method for claim 1 is characterized in that, the liquid-solid volume ratio of described leaching water and slag is 3~5:1.
7. method as claimed in claim 6 is characterized in that, described extraction time is 75~100min.
8. the method for claim 1 is characterized in that, after the described vanadinite fine grinding, granularity is not more than 0.18mm.
9. the method for claim 1 is characterized in that, the granularity of described carbonaceous reductant is not more than 0.18mm.
10. as each described method of claim 1~9, it is characterized in that the zinc in the described fusion process in the vanadinite is the back form with flue dust of gaseous state volatilization and is recovered, liquid state sinks to furnace bottom lead and reclaims with the lead bullion form, vanadium remaines in the slag with the form of vanadate, and water leaches.
CN2013101342158A 2013-04-17 2013-04-17 Method for selectively separating vanadium, lead and zinc from vanadinite Pending CN103184346A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105925813A (en) * 2016-06-15 2016-09-07 江苏省冶金设计院有限公司 Vanadium slag comprehensive treatment method and application thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
付先良: "《钒铅矿选矿工艺的研究》", 《云南冶金》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105925813A (en) * 2016-06-15 2016-09-07 江苏省冶金设计院有限公司 Vanadium slag comprehensive treatment method and application thereof

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Application publication date: 20130703