Summary of the invention
At the deficiencies in the prior art, the purpose of this invention is to provide a kind of fluorine-containing microporous membrane and preparation method thereof, this microporous membrane high comprehensive performance and good with the material compatibility that is enhanced has strengthened the cohesiveness between layer and the layer.
Described fluorine-containing microporous membrane, be by fluoropolymer through melt extrude, two-way stretch and heat setting type is prepared from, wherein fluoropolymer is the modification fluoroethylene resin, the modification fluoroethylene resin is formed by vinyl fluoride, ethene and functional fluoropolymer monomer polymerization, the film thickness of preparing is 0.1~20 micron, the aperture is 0.1~10 micron, and porosity is 70~97%.
Described fluoropolymer is a kind of modification fluoroethylene resin that can melt-processed, have good high temperature resistant, wear-resisting, with performances such as other materials cohesive strength height.
The content of described vinyl fluoride in the modification fluoroethylene resin is 60~95mol%, and preferred content is 65~80mol%.
The content of described ethene in the modification fluoroethylene resin is 1~15mol%, and preferred content is 3~10mol%.
The general formula of described functional fluoropolymer monomer is as follows:
(1) CF
2=CXY, wherein X, Y all be-H ,-F or-a kind of among the Cl, its content in the modification fluoroethylene resin is 0~30mol%, preferred content is 3~15mol%;
(2) CF
2=CFR
f, R
fA kind of in perfluoroalkyl or the perfluoro alkoxy, its content in the modification fluoroethylene resin is 0~15mol%, preferred content is 3~10mol%;
Above-mentioned two kinds of monomers (1) and the content of monomer (2) in the modification fluoroethylene resin are not 0 simultaneously.
Described CF
2=CXY is vinylidene, trifluorochloroethylene, tetrafluoroethylene or trifluoro-ethylene, preferred trifluorochloroethylene or vinylidene.
CF
2=CFR
fRepresentative contains 3 carbon above perfluoroolefine or perfluor alkene ether monomer, comprises R 1216, perfluoro methyl vinyl ether, perfluoroethylvinyl ether or perfluoro propyl vinyl ether, wherein is preferably R 1216 or perfluoro propyl vinyl ether.
The preparation method of described modification fluoroethylene resin, under the initiator effect by monomer vinyl fluoride (CFH=CH
2), ethene (C
2H
4), CF
2=CXY, CF
2=CFR
fCarry out copolymerization, this polyreaction is carried out or is carried out in emulsion at aqueous phase, 40~100 ℃ of temperature of reaction, reaction pressure 1~10MPa, 1~15 hour reaction times.
Wherein, described initiator is selected from one or more in azo-compound, organo-peroxide, inorganic peroxide, basic metal persulfide or the alkaline-earth metal persulfide;
Preferably, described initiator is selected from: azo diisobutyl amidine dihydrochloride, Diisopropyl azodicarboxylate, benzoyl peroxide, tertbutyl peroxide, Potassium Persulphate, ammonium persulphate or antihypo.
Described initiator amount is no more than the 0.05wt.% of total inventory.Decide according to prior art.
When polyreaction was carried out at aqueous phase, wherein the content of water was 60~95wt.%, and the content of resulting polymers is 5~40wt.%, and the content of preferred polymers is 10~20wt.%.
The preparation method of described modification fluoroethylene resin also can adopt letex polymerization, and the emulsifying agent of wherein selecting for use can be any emulsifying agent that is generally used in the fluoropolymer preparation process.Emulsifying agent commonly used comprises ionic emulsifying agent and nonionic emulsifier.Ionic emulsifying agent comprises sodium soap, sodium lauryl sulphate, alkyl sodium sulfonate, sodium alkylarysulfonate, perfluoro alkyl sulfonic acid sodium, ammonium perfluorocaprylate etc., nonionic emulsifier comprises the alkyl phenol polyether alcohols, as polyoxyethylene nonylphenol ether, polyoxyethylene fatty acid, polyoxyethylene fatty acid ether.Mentioned emulsifier can use separately, also can multiple composite use.Emulsifying agent is preferably ammonium perfluorocaprylate, perfluorinated sulfonic acid sodium, sodium laurylsulfonate, one or more among the polyoxyethylene nonylphenol ether NP-10.Emulsifying agent prepares prior art by fluoropolymer and gets final product.
What clearly do not limit among the preparation method all can realize with reference to this area routine techniques.
The preparation method of described fluorine-containing microporous membrane is characterized in that may further comprise the steps:
(1) melt extrude basement membrane: with the modification fluoroethylene resin at 100~250 ℃, by melt extruding the preparation basement membrane;
(2) two-way stretch: the basement membrane of step (1) preparation is carried out two-way stretch at 100~200 ℃, and rate of extension is 1~20m/min, and draw ratio is 1~500;
(3) heat setting type: with the biaxial stretching film of step (2) preparation 170~250 ℃ of heat setting types 20~100 seconds.
Preferred 120~190 ℃ of the described two-way stretch temperature of step (2).
Preferred 1~the 15m/min of the described rate of extension of step (2).
Preferred 2~200 times of the described draw ratio of step (2).
Preferred 190~230 ℃ of the described heat setting temperature of step (3).
Preferred 30~60 seconds of the described heat-setting time of step (3).
The described two-way stretch of step (2) is that synchronous bidirectional stretches or the substep two-way stretch.
The synchronous bidirectional stretching refers to vertical, horizontal and stretches simultaneously, and rate of extension can be identical, also can be different, and draw ratio can be identical, also can be different.
The substep two-way stretch refers to first longitudinal stretching, cross directional stretch again, and rate of extension can be identical, also can be different, draw ratio can be identical, also can be different.
Beneficial effect of the present invention is as follows:
The present invention with the modification fluoroethylene resin of melt-processable through melt extruding, the prepared of two-way stretch and heat setting type becomes that thickness is even, the aperture evenly, the microporous membrane of dimensional stabilizing, this microporous membrane high comprehensive performance and good with the material compatibility that is enhanced has strengthened the cohesiveness between layer and the layer; And preparation is simple, easy to implement.
Embodiment
Be described further below in conjunction with the present invention of embodiment.
The modification vinyl fluoride all prepares according to following steps among the embodiment 1~8:
1, the perfluoro ammonium caprylate aqueous solution that deionized water and the 50g concentration of 6L is 20wt.% adds polymeric kettle, stirs and is warming up to 90 ℃.
2, the copolyreaction monomer is added reactor in proportion, make reactor reach reaction pressure 2.1MPa.
3, adding the 2g ammonium persulphate by volume pump is dissolved in the 1L deionized water and is mixed with initiator solution, begin reaction, in reaction process, change along with the carrying out of reaction in order to guarantee that monomer is not formed in the reactor, in reactor, add mix monomer in proportion, keep the reactor constant pressure, add an amount of initiator solution simultaneously.Reacted 2 hours, unreacted monomer is emitted in cooling, and the material that obtains washs through separating, and drying obtains the modification fluoride copolymers.
Embodiment 1
In the modification fluoroethylene resin that described fluorine-containing microporous membrane preparation is adopted: vinyl fluoride content is 89mol%, ethene C
2H
4Content is 5.5mol%, and trifluorochloroethylene content is 4.5%.
The preparation method of described fluorine-containing microporous membrane is as follows:
(1) melt extrude basement membrane: be 170 ℃ with this fluoro-resin at extruder temperature, die head temperature is under 190 ℃ the condition, by melt extruding the basement membrane of preparation two-way stretch.
(2) two-way stretch: with the basement membrane cooling of preparation, and 100 ℃ carry out substep in length and breadth two-way stretch once, longitudinal stretching speed is 5m/min, cross directional stretch speed is 2m/min, draw ratio is 10.
(3) heat setting type: the biaxial stretching film of step (2) preparation is carried out heat setting type, at 200 ℃ of heat setting type 30s.
Zhi Bei microporous membrane thickness is 15 microns as stated above, and thickness is even, and the aperture is 5 microns, and porosity is 75%, and the aperture is even, and dimensional stability is good.
Embodiment 2
In the modification fluoroethylene resin that described fluorine-containing microporous membrane preparation is adopted: vinyl fluoride content is 60mol%, ethene C
2H
4Content is 15mol%, and vinylidene content is 25mol%.
The preparation method of described fluorine-containing microporous membrane is as follows:
(1) melt extrude basement membrane: be 190 ℃ with this fluoro-resin at extruder temperature, die head temperature is under 220 ℃ the condition, by melt extruding the basement membrane of preparation two-way stretch.
(2) two-way stretch: with the basement membrane cooling of preparation, and 150 ℃ carry out substep in length and breadth two-way stretch respectively once, longitudinal stretching speed is 15m/min, draw ratio is 100, cross directional stretch speed is 10m/min, draw ratio is 60.
(3) heat setting type: the biaxial stretching film of step (2) preparation is carried out heat setting type, at 220 ℃ of heat setting type 50s.
Zhi Bei microporous membrane thickness is 5 microns as stated above, and thickness is even, and the aperture is 0.2 micron, and porosity is 80%, and the aperture is even, and dimensional stability is good.
Embodiment 3
In the modification fluoroethylene resin that described fluorine-containing microporous membrane preparation is adopted: vinyl fluoride content is 75.8mol%, ethene C
2H
4Content is 14.2%, for R 1216 content is 10mol%.
The preparation method of described fluorine-containing microporous membrane is as follows:
(1) melt extrude basement membrane: be 190 ℃ with this fluoro-resin at extruder temperature, die head temperature is under 220 ℃ the condition, by melt extruding the basement membrane of preparation two-way stretch.
(2) two-way stretch: the basement membrane of preparation is cooled off, and carry out synchronously two-way stretch in length and breadth once at 150 ℃.Be 10m/min to rate of extension in length and breadth, draw ratio is 20.
(3) heat setting type: the biaxial stretching film of step (2) preparation is carried out heat setting type, at 190 ℃ of heat setting type 50s.
Zhi Bei microporous membrane thickness is 0.1 micron as stated above, and thickness is even, and the aperture is 10 microns, and porosity is 81%, and the aperture is even, and dimensional stability is good.
Embodiment 4
In the modification fluoroethylene resin that described fluorine-containing microporous membrane preparation is adopted: vinyl fluoride content is 81.5mol%, ethene C
2H
4Content is 15%, for perfluoro propyl vinyl ether content is 3.5mol%.
The preparation method of described fluorine-containing microporous membrane is as follows:
(1) melt extrude basement membrane: be 180 ℃ with this fluoro-resin at extruder temperature, die head temperature is under 210 ℃ the condition, by melt extruding the basement membrane of preparation two-way stretch.
(2) two-way stretch: the basement membrane of preparation is cooled off, and carry out synchronously two-way stretch in length and breadth once at 200 ℃.Be 5m/min to rate of extension in length and breadth, draw ratio is 150.
(3) heat setting type: the biaxial stretching film of step (2) preparation is carried out heat setting type, at 210 ℃ of heat setting type 80s.
Zhi Bei microporous membrane thickness is 0.8 micron as stated above, and thickness is even, and the aperture is 0.1 micron, and porosity is 89%, and the aperture is even, and dimensional stability is good.
Embodiment 5
In the modification fluoroethylene resin that described fluorine-containing microporous membrane preparation is adopted: vinyl fluoride content is 79mol%, ethene C
2H
4Content is 8.3mol%, and trifluorochloroethylene content is 7.2mol%, and R 1216 content is 5.5mol%.
The preparation method of described fluorine-containing microporous membrane is as follows:
(1) melt extrude basement membrane: be 180 ℃ with this fluoro-resin at extruder temperature, die head temperature is under 220 ℃ the condition, by melt extruding the basement membrane of preparation two-way stretch.
(2) two-way stretch: the basement membrane of preparation is cooled off, and carry out synchronously two-way stretch in length and breadth once at 170 ℃.Longitudinal stretching speed is 20m/min, and cross directional stretch speed is 8m/min, and draw ratio is 80.
(3) heat setting type: the biaxial stretching film of step (2) preparation is carried out heat setting type, at 210 ℃ of heat setting type 60s.
Zhi Bei microporous membrane thickness is 7 microns as stated above, and thickness is even, and the aperture is 0.5 micron, and porosity is 93%, and the aperture is even, and dimensional stability is good.
Embodiment 6
In the modification fluoroethylene resin that described fluorine-containing microporous membrane preparation is adopted: vinyl fluoride content is 65.6mol%, ethene C
2H
4Content is 9.4mol%, and trifluorochloroethylene content is 14.3mol%, and perfluoro propyl vinyl ether content is 10.7mol%.
The preparation method of described fluorine-containing microporous membrane is as follows:
(1) melt extrude basement membrane: be 180 ℃ with this fluoro-resin at extruder temperature, die head temperature is under 190 ℃ the condition, by melt extruding the basement membrane of preparation two-way stretch.
(2) two-way stretch: the basement membrane of preparation is cooled off, and carry out step drawing respectively once at 100 ℃, longitudinal stretching speed is 7m/min, and cross directional stretch speed is 2m/min, and draw ratio is 15.
(3) heat setting type: the biaxial stretching film of step (2) preparation is carried out heat setting type, at 200 ℃ of heat setting type 30s.
Zhi Bei microporous membrane thickness is 13 microns as stated above, and thickness is even, and the aperture is 3 microns, and porosity is 85%, and the aperture is even, and dimensional stability is good.
Embodiment 7
In the modification fluoroethylene resin that described fluorine-containing microporous membrane preparation is adopted: vinyl fluoride content is 77.1mol%, ethene C
2H
4Content is 8.8mol%, and vinylidene content is 8.4mol%, and R 1216 content is 5.7mol%.
The preparation method of described fluorine-containing microporous membrane is as follows:
(1) melt extrude basement membrane: be 190 ℃ with this fluoro-resin at extruder temperature, die head temperature is under 220 ℃ the condition, by melt extruding the basement membrane of preparation two-way stretch.
(2) two-way stretch: the basement membrane of preparation is cooled off, and carry out synchronously two-way stretch in length and breadth once at 150 ℃.Be 10m/min to rate of extension in length and breadth, draw ratio is 10.
(3) heat setting type: the biaxial stretching film of step (2) preparation is carried out heat setting type, at 180 ℃ of heat setting type 50s.
Zhi Bei microporous membrane thickness is 0.6 micron as stated above, and thickness is even, and the aperture is 8 microns, and porosity is 78%, and the aperture is even, and dimensional stability is good.
Embodiment 8
In the modification fluoroethylene resin that described fluorine-containing microporous membrane preparation is adopted: vinyl fluoride content is 87.7mol%, ethene C
2H
4Content is 7.3mol%, and vinylidene content is 4.5mol%, and perfluoro propyl vinyl ether content is 3.5mol%.
The preparation method of described fluorine-containing microporous membrane is as follows:
(1) melt extrude basement membrane: be 170 ℃ with this fluoro-resin at extruder temperature, die head temperature is under 210 ℃ the condition, by melt extruding the basement membrane of preparation two-way stretch.
(2) two-way stretch: the basement membrane of preparation is cooled off, and carry out synchronously two-way stretch in length and breadth once at 150 ℃.Be 20m/min to rate of extension in length and breadth, draw ratio is 30.
(3) heat setting type: the biaxial stretching film of step (2) preparation is carried out heat setting type, at 190 ℃ of heat setting type 50s.
Zhi Bei microporous membrane thickness is 0.1 micron as stated above, and thickness is even, 0.1 micron in aperture, and porosity is 87%, and the aperture is even, dimensional stability is good.